CN210557516U - Novel annular glue sealing production line - Google Patents
Novel annular glue sealing production line Download PDFInfo
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- CN210557516U CN210557516U CN201921639974.9U CN201921639974U CN210557516U CN 210557516 U CN210557516 U CN 210557516U CN 201921639974 U CN201921639974 U CN 201921639974U CN 210557516 U CN210557516 U CN 210557516U
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Abstract
The utility model relates to the technical field of annular production lines, in particular to a novel annular glue sealing production line, which comprises a base and an annular transmission device which is fixed on the base and drives the whole production line to run, wherein the annular transmission device comprises an annular guide rail and an annular transmission track, and the annular guide rail is provided with a movable trolley which is connected with the annular guide rail in a sliding way; the bottom of the moving trolley is provided with a moving part, the transmission track is provided with a linear motor, and the moving part is matched with a stator of the linear motor to enable the moving part to be supported on the transmission track in a magnetic suspension manner; by adopting the design, the service life and the overall efficiency are improved, and the conditions of mechanical friction loss and noise caused by mechanical transmission are avoided; the number of faults is small, the number of maintenance is small, and the cost is saved; the structure is simple and reasonable, and the use is convenient; can satisfy the user's demand, do benefit to the popularization, practical value is high.
Description
Technical Field
The utility model relates to an annular production line technical field, concretely relates to novel annular is sealed and is glued production line.
Background
With the continuous development of industrial automation technology, production workshops of most enterprises adopt production lines to transfer workpieces for improving production and transportation efficiency.
A linear motor is a transmission device that directly converts electric energy into mechanical energy for linear motion without any intermediate conversion mechanism. Generally, in order to improve the production efficiency, a factory usually designs a production line into a ring shape, and a linear motor rotor on the ring-shaped production line is designed into an integral structure.
The current glue sealing production line basically adopts a mechanical transmission mode, and has low speed and low precision; wherein, the components such as the towing cable, the steel cable, the gear, the belt pulley and the like are mostly adopted to realize the transmission, however, in the transmission process, the mechanical contact among the components generates the frictional resistance, thereby reducing the service life; and the condition of easy failure affects the production efficiency, and even the condition of damage can appear, so that the maintenance cost is increased. In order to solve the above problems, the present invention is conceived.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome prior art's shortcoming, provide a novel annular and glue production line to improve life, avoided mechanical system's transmission, caused the condition of mechanical friction loss.
In order to solve the technical problem, the utility model provides a following technical scheme: a novel annular glue sealing production line comprises a base and an annular transmission device which is fixed on the base and drives the whole production line to run, wherein the annular transmission device comprises an annular guide rail and an annular transmission track, and a moving trolley which is connected with the annular guide rail in a sliding manner is arranged on the annular guide rail; the moving trolley is characterized in that a moving part is arranged at the bottom of the moving trolley, a linear motor is arranged on the transmission track, and the moving part is matched with a stator of the linear motor to enable the moving part to be supported on the transmission track in a magnetic suspension mode.
The utility model discloses a further improvement, the motion with travelling car fixed connection.
The utility model discloses a further improvement, ring rail is located the orbital inboard of transmission.
The utility model discloses a further improvement, this production line still including set up on the base, according to the correction station that production line process flow order set up, glue station, detection station, unloading station and material loading station.
The utility model discloses a further improvement, the correction station the glue station the detection station the unloading station and the material loading station is all installed on the base, and just arranges in proper order.
To sum up, the utility model discloses following beneficial effect has:
the novel annular glue sealing production line comprises a base and an annular transmission device which is fixed on the base and drives the whole production line to run, wherein the annular transmission device comprises an annular guide rail and an annular transmission track, and a moving trolley which is connected with the annular guide rail in a sliding manner is arranged on the annular guide rail; the bottom of the moving trolley is provided with a moving part, the transmission track is provided with a linear motor, and the moving part is matched with a stator of the linear motor to enable the moving part to be supported on the transmission track in a magnetic suspension manner; by adopting the design, the service life and the overall efficiency are improved, and the conditions of mechanical friction loss and noise caused by mechanical transmission are avoided; the number of faults is small, the number of maintenance is small, and the cost is saved; the structure is simple and reasonable, and the use is convenient; can satisfy the user's demand, do benefit to the popularization, practical value is high.
The invention is further described with reference to the drawings and the specific embodiments.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic view of a partial structure of the present invention.
Fig. 3 is a schematic diagram of the local explosion structure of the present invention.
Fig. 4 is an enlarged schematic view of part a of the present invention.
Fig. 5 is a schematic top view of the present invention.
In the drawings: 1. a base; 2. an endless drive; 3. an annular guide rail; 4. a drive rail; 5. moving the trolley; 6. a moving member; 7. a linear motor; 8. a slider; 9. a rack stand; 10. a fixed shaft; 11. correcting a station; 12. a glue sealing station; 13. detecting a station; 14. a blanking station; 15. and a feeding station.
Detailed Description
In the description of the present invention, it is to be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are merely for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Referring to fig. 1-5, the utility model discloses a novel annular glue sealing production line, which comprises a base 1 and an annular transmission device 2 fixed on the base 1 and driving the whole production line to run, wherein the annular transmission device 2 comprises an annular guide rail 3 and an annular transmission track 4, and a movable trolley 5 connected with the annular guide rail 3 in a sliding manner is arranged on the annular guide rail 3; the transmission track 4 is a route for the moving trolley 5 to move, and the transmission track 4 is an annular transmission track 4; the moving part 6 is fixedly connected with the moving trolley 5; the base 1 is fixed to a frame 9.
A moving part 6 is fixed at the bottom of the moving trolley 5, a linear motor 7 is arranged on the transmission track 4, and the moving part 6 is matched with a stator of the linear motor 7 to enable the moving part to be supported on the transmission track 4 in a magnetic suspension manner; so that a certain air gap is maintained between the moving member 6 and the driving rail 4 without contact; the resistance of contact friction is eliminated; therefore, in the process of movement, on one hand, the sensitivity and the follow-up property are greatly improved; on the other hand, non-contact transmission force is realized, the efficiency is improved, the condition of mechanical friction loss caused by mechanical transmission is avoided, and the service life is prolonged.
Specifically, the linear motor 7 on the transmission track 4 can turn to make circular motion and realize a closed annular linear motor 7, which can be called a linear motor; the stator of the linear motor 7 is composed of coils, is fixed on the transmission track 4 and generates a magnetic field after being electrified; the moving piece 6 is a permanent magnet and is supported on the transmission track 4 in a magnetic suspension manner; the permanent magnet generates magnetic field thrust when being electrified by the induction coil of the stator, so that the moving piece 6 moves along the transmission track 4, and the moving trolley 5 is driven to move; and the moving part 6 is a rotor of the linear motor 7 and plays a driving role.
Further, the annular guide rail 3 is positioned at the inner side of the transmission track 4; the annular guide rail 3 is a platform for placing production equipment; the stability of the movable trolley 5 is enhanced through the matching of the annular guide rail 3 and the transmission rail 4; a plurality of sliding parts 8 are fixed at the bottom of the movable trolley 5 through a fixed shaft 10, the fixed shaft 10 can be a rotating shaft, one end of the fixed shaft 10 is fixed with the movable trolley 5, the other end of the fixed shaft is sleeved in the sliding parts 8 and is rotatably connected with the sliding parts, and the movable trolley 5 is slidably connected with the annular guide rail 3 through the sliding parts 8; the sliding part 8 is a pulley; the number of the pulleys is at least four, the pulleys are arranged on two sides of the annular guide rail 3 and respectively correspond to each other in pairs, and each sliding part 8 is tightly contacted with the annular guide rail 3; thereby enhancing the stability of the movable trolley 5 and avoiding the situation of swinging in the process of driving and carrying objects.
Furthermore, the production line also comprises a correction station 11, a sealing station 12, a detection station 13, a blanking station 14 and a feeding station 15 which are arranged on the base 1 and are arranged according to the sequence of the production line process flow; the correcting station 11, the glue sealing station 12, the detecting station 13, the blanking station 14 and the feeding station 15 are all installed on the base 1 and sequentially arranged in sequence, specifically, the products are placed on the moving trolley 5 through the feeding station 15 for feeding, then the products are moved at a specified correct position through the correcting station 11, then glue sealing processing is performed on the products through the glue sealing station 12, then quality detection is performed on the products through the detecting station 13, and finally the products after quality detection are blanked and classified through the blanking station 14, so that product quality classification is facilitated.
In addition, a glue sealing machine is arranged on the glue sealing station 12, a visual detector for detecting the quality of a finished product is arranged on the detection station 13, the glue sealing machine and the visual detector are both electrically connected with the main controller, and the linear motor 7 is electrically connected with the main controller; the visual detector is in communication connection with a monitoring display terminal, and the monitoring display terminal can be arranged on the blanking station 14 so as to facilitate quality monitoring during blanking; the visual detector may be a camera. Specifically, firstly, a product to be subjected to glue sealing production is loaded, the product is placed on a movable trolley 5 to be conveyed, the movable trolley 5 performs circular motion along an annular transmission rail 4, the circular motion passes through a correction station 11 according to the production line process flow sequence and then reaches a glue sealing station 12, the product is conveyed to a detection station 13 after being subjected to glue sealing processing by a glue sealing machine, the quality of the finished product is detected by a visual detector, and then the quality of the finished product is displayed on a monitor display terminal for the quality detection of the finished product, so that the use is very convenient.
The stationary part of the linear motor 7 on the drive rail 4 is called stator, also called primary, and the stator is composed of three parts of stator core, stator winding and machine base. The main function of the stator is to generate a rotating magnetic field; and the stator is fixedly arranged on the shell.
The linear motor 7 on the transmission track 4 moves in operation to form a moving part 6, the moving part 6 is a rotor, the rotor is supported between two magnetic tracks by a guide rail system, and the rotor is made by compressing coils together by adopting epoxy materials. The mover of the motor includes a coil winding, a hall element circuit board, a thermistor (temperature sensor monitors temperature) and an electronic interface. The forcer is non-steel, meaning that there is no attraction force and no interference force is generated between the magnetic track and the thrust coil. Non-steel coil assemblies have a low inertia, allowing very high accelerations.
In order to ensure that the stator and the rotor have good electromagnetic field coupling within the stroke range, the lengths of the iron cores of the stator and the rotor are unequal. The stator can be made into two forms of short stator and long stator. Long stator structures are rarely used due to their high cost and high operating costs.
In conclusion, the novel annular glue sealing production line improves the service life and the overall efficiency, and avoids the conditions of mechanical friction loss and noise caused by mechanical transmission; the number of faults is small, the number of maintenance is small, and the cost is saved; the structure is simple and reasonable, and the use is convenient; can satisfy the user's demand, do benefit to the popularization, practical value is high.
The conception, the specific structure, and the technical effects produced by the present invention will be clearly and completely described above with reference to the embodiments and the accompanying drawings, so as to fully understand the objects, the features, and the effects of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and other embodiments obtained by those skilled in the art without inventive labor based on the embodiments of the present invention all belong to the protection scope of the present invention. In addition, all the coupling/connection relationships mentioned herein do not mean that the components are directly connected, but mean that a better coupling structure can be formed by adding or reducing coupling accessories according to specific implementation conditions.
The above embodiments are only used for further explanation of the present invention, and it is not understood that the present invention is limited by the protection scope of the present invention, and the technical engineers in the field are right according to the above contents of the present invention.
Claims (5)
1. The utility model provides a novel annular is sealed and is glued production line which characterized in that: the device comprises a base (1) and an annular transmission device (2) which is fixed on the base (1) and drives the whole production line to run, wherein the annular transmission device (2) comprises an annular guide rail (3) and an annular transmission track (4), and a moving trolley (5) which is connected with the annular guide rail in a sliding manner is arranged on the annular guide rail (3); the moving trolley is characterized in that a moving part (6) is arranged at the bottom of the moving trolley (5), a linear motor (7) is arranged on the transmission track (4), and the moving part (6) is matched with a stator of the linear motor (7) to enable the moving part (6) to be supported on the transmission track (4) in a magnetic suspension mode.
2. The novel annular glue sealing production line of claim 1, characterized in that: the moving piece (6) is fixedly connected with the mobile trolley (5).
3. The novel annular glue sealing production line of claim 1, characterized in that: the annular guide rail (3) is positioned on the inner side of the transmission track (4).
4. The novel annular glue sealing production line of claim 1, characterized in that: the production line also comprises a correction station (11), a sealing adhesive station (12), a detection station (13), a blanking station (14) and a feeding station (15) which are arranged on the base (1) according to the sequence of the production line process flow.
5. The novel annular glue sealing production line of claim 4, characterized in that: the correction station (11), the sealing glue station (12), the detection station (13), the blanking station (14) and the feeding station (15) are all arranged on the base (1) and are sequentially arranged.
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CN201921639974.9U CN210557516U (en) | 2019-09-27 | 2019-09-27 | Novel annular glue sealing production line |
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CN201921639974.9U CN210557516U (en) | 2019-09-27 | 2019-09-27 | Novel annular glue sealing production line |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111823316A (en) * | 2020-07-20 | 2020-10-27 | 贵州大学 | Annular peeling and separating device for passion fruits |
CN111873073A (en) * | 2020-07-28 | 2020-11-03 | 琪士机械科技(湖北)有限公司 | Full-automatic servo hydraulic die-cutting machine for three-dimensional books |
CN112009925A (en) * | 2020-07-09 | 2020-12-01 | 清华大学 | High-speed multi-degree-of-freedom flexible wear-free transportation system |
CN114367456A (en) * | 2021-12-20 | 2022-04-19 | 岚图汽车科技有限公司 | Bolt specification intelligent recognition system |
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2019
- 2019-09-27 CN CN201921639974.9U patent/CN210557516U/en active Active
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112009925A (en) * | 2020-07-09 | 2020-12-01 | 清华大学 | High-speed multi-degree-of-freedom flexible wear-free transportation system |
CN112009925B (en) * | 2020-07-09 | 2021-07-06 | 清华大学 | High-speed multi-degree-of-freedom flexible wear-free transportation system |
CN111823316A (en) * | 2020-07-20 | 2020-10-27 | 贵州大学 | Annular peeling and separating device for passion fruits |
CN111873073A (en) * | 2020-07-28 | 2020-11-03 | 琪士机械科技(湖北)有限公司 | Full-automatic servo hydraulic die-cutting machine for three-dimensional books |
CN111873073B (en) * | 2020-07-28 | 2022-04-08 | 琪士机械科技(湖北)有限公司 | Full-automatic servo hydraulic die-cutting machine for three-dimensional books |
CN114367456A (en) * | 2021-12-20 | 2022-04-19 | 岚图汽车科技有限公司 | Bolt specification intelligent recognition system |
CN114367456B (en) * | 2021-12-20 | 2023-04-21 | 岚图汽车科技有限公司 | Intelligent bolt specification identification system |
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Address after: Room 601, Building 3, No. 41 Hongyin Road, Loucun Community, Xinhu Street, Guangming District, Shenzhen City, Guangdong Province, 518107 Patentee after: Guangdong Yunchi Era Technology Co.,Ltd. Address before: 518100, 1st Floor, Building 2, Debao Industrial Zone, No. 436 Jihua Road, Bantian Street, Longgang District, Shenzhen City, Guangdong Province Patentee before: SHENZHEN RANSONKI TECHNOLOGY Co.,Ltd. |