CN210556099U - Intelligent pasting system for household appliance energy consumption identification paste - Google Patents
Intelligent pasting system for household appliance energy consumption identification paste Download PDFInfo
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- CN210556099U CN210556099U CN201921187812.6U CN201921187812U CN210556099U CN 210556099 U CN210556099 U CN 210556099U CN 201921187812 U CN201921187812 U CN 201921187812U CN 210556099 U CN210556099 U CN 210556099U
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Abstract
The application discloses intelligent pasting system of household appliance energy consumption identification. The application system includes: a sweep a yard rifle for acquireing household electrical appliances model information, the energy consumption sign pastes and provides the subassembly, snatch and paste the energy consumption sign that applies the energy consumption sign to the settlement position of household electrical appliances and paste the tongs, a six-axis robot for installing and control energy consumption sign and paste the tongs, a robot base for setting up installation six-axis robot, a robot controller and a control assembly for controlling six-axis robot, this control assembly is used for handling and comes from sweeping a yard rifle, the energy consumption sign pastes and provides the subassembly, the information that energy consumption sign pasted tongs and robot controller and control. The application system can automatically identify the type of the household appliance, select the energy consumption identification paste, accurately determine the application part, accurately and efficiently apply the energy consumption identification paste, can timely detect the application state, has high application precision and high efficiency, is suitable for an intelligent production line of the household appliance industry, and has good industrial application prospect.
Description
Technical Field
The application belongs to the field of intelligent industrial detection equipment, and particularly relates to an intelligent pasting system for household appliance energy consumption identification.
Background
The energy consumption level of the existing household appliances is usually required to be clearly marked, today when energy conservation and emission reduction is advocated in China and green development is dedicated to the whole society, the level of household appliances is extremely important, and consumers can clearly and easily observe and know the energy saving level of the household appliances, which is also an important consideration factor for promoting the household appliances to buy the products. Therefore, an identifier of the energy consumption level is usually clearly posted on the easy-to-observe portion on the panel of the household appliance, and is usually called an energy efficiency identifier label, an energy consumption identifier label or an energy consumption label.
Usually, the energy consumption paste is pasted in a manual pasting mode, because of factors such as errors caused by manual operation, inaccurate pasting positions and the like, the energy consumption paste information is possibly mistaken, the production efficiency is reduced as a result of high error rate, and the attractive appearance of the household appliance is influenced.
Therefore, in the production process of household appliances, the problem that the energy consumption patch can be effectively and accurately applied is urgently needed to be solved at present.
SUMMERY OF THE UTILITY MODEL
In order to solve one of the technical problems that prior art exists above-mentioned at least, this application embodiment discloses a household electrical appliances energy consumption sign pastes intelligent pasting system, with household electrical appliances production water line adaptation setting, include:
the code scanning gun is used for acquiring the model information of the household appliance;
the energy consumption identification sticker providing component is used for providing a corresponding energy consumption identification sticker according to the household appliance model information;
the energy consumption identification sticker gripper is used for gripping and applying the energy consumption identification sticker to a set part of the household appliance;
the six-axis robot is provided with a gripper for mounting and controlling the energy consumption identification sticker;
the robot base is used for installing and installing a six-axis robot;
a robot controller configured to control the six-axis robot;
and the control component is used for processing and controlling information from the code scanning gun, the energy consumption identification paste providing component, the energy consumption identification paste gripper and the robot controller.
Some embodiment disclose household electrical appliances energy consumption sign intelligence system of applying, energy consumption sign tongs include:
the mounting bracket is integrally rectangular;
the connecting flange is vertically arranged in the middle of the mounting bracket, one end of the connecting flange is fixedly connected with the mounting bracket, and the other end of the connecting flange is fixedly connected with the six-axis robot;
the surface of the grabbing sucker is provided with a plurality of ports capable of forming negative pressure, and the grabbing sucker is installed at one end of the installation support and used for grabbing the energy consumption identification paste;
the industrial camera is vertically arranged and fixed on the mounting bracket and is used for acquiring the image information of the household appliance;
and the light source assembly is arranged on the mounting bracket and used for providing a light source for the industrial camera to acquire the image information of the household appliance.
Some embodiments disclose household electrical appliances energy consumption sign paste intelligence system of applying, energy consumption sign pastes the tongs still includes displacement sensor for detect the positional information of household electrical appliances.
Some embodiments disclose household electrical appliances energy consumption sign subsides intelligence system of applying, but snatch between sucking disc and the installing support through a plurality of linear guide swing joint.
Some household electrical appliances energy consumption sign disclosed in the embodiment pastes intelligent subsides system, snatchs and is provided with soft spring between sucking disc and the installing support, and the both ends of this soft spring link firmly with energy consumption sign subsides and installing support respectively.
Some embodiments disclose household electrical appliances energy consumption sign subsides intelligence system of applying, snatch and be provided with optical fiber sensor on the sucking disc for detect the energy consumption sign subsides that adsorb on this sucking disc.
Some embodiments disclose household electrical appliances energy consumption sign intelligence system of applying, still include lateral positioning mechanism, this lateral positioning mechanism sets up in household electrical appliances production water line side for inject the horizontal position of household electrical appliances in the production water line plane.
Some embodiments disclose household electrical appliances energy consumption sign intelligence system of applying, lateral positioning mechanism includes:
the base comprises a horizontally arranged base platform and a vertically arranged base support, the base platform is fixedly arranged on the side surface of the household appliance production line, and the base support is fixed on the ground of the production line through a detachable connecting piece;
the fixing frame is horizontally arranged and fixedly connected on the base platform;
the cylinder is horizontally arranged and fixedly connected on the fixed frame;
and the positioning component is fixedly connected with the air cylinder and is arranged under the driving of the air cylinder to transversely and horizontally move along the refrigerator detection production line so as to move the household appliance to a set position on the production line.
Some embodiments disclose household electrical appliances energy consumption sign intelligence system of applying, including vertical positioning mechanism, this mechanism includes:
the movable cross beam is horizontally arranged on two parallel guide rails which are arranged above the production line and are in the same direction with the production line;
the vertical positioning baffle is vertically arranged on the movable cross beam, and the vertical positioning baffle is movably connected with the movable cross beam through an air cylinder;
and the servo motor is arranged and connected with the movable cross beam and is used for driving the movable cross beam to move on the parallel guide rails.
The embodiment of the application discloses intelligent pasting system of household electrical appliance energy consumption identification label, can automatic identification household electrical appliance model information, print energy consumption identification label according to the energy consumption standard that this model information corresponds, and the energy consumption identification label that sets for on the accurate household electrical appliance of confirming pastes the position of applying, the energy consumption identification label is pasted to accurate high efficiency, and can in time detect the state of applying of analysis energy consumption identification label, in time discover incorrect pasting, practice thrift follow-up check-out time, improve household electrical appliance production efficiency, the pasting precision is high, high efficiency, be suitable for household electrical appliance industry intelligent production line, good industrial application prospect has.
Drawings
FIG. 1 embodiment 1 household electrical appliances energy consumption sign pastes intelligent application system structure sketch map
FIG. 2 is a schematic view of the structure of the lateral positioning mechanism in embodiment 1
FIG. 3 embodiment 2 energy consumption identification label gripper structure diagram
Detailed Description
The word "embodiment" as used herein, is not necessarily to be construed as preferred or advantageous over other embodiments, including any embodiment illustrated as "exemplary". Performance index tests in the examples of this application, unless otherwise indicated, were performed using routine experimentation in the art. It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the disclosure.
Unless defined otherwise, technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; other test methods and techniques not specifically mentioned in the present application are those commonly employed by those of ordinary skill in the art. The household appliances mentioned in the application comprise common household appliances with higher energy consumption levels, such as refrigerators, air conditioners, freezers, washing machines, electric water heaters and the like. References herein to transverse and vertical generally refer to directions in the plane of the process line relative to its direction of travel, vertical being the same as its direction and transverse being perpendicular to its direction.
The terms "substantially" and "about" are used throughout this disclosure to describe small fluctuations. For example, they may mean less than or equal to ± 5%, such as less than or equal to ± 2%, such as less than or equal to ± 1%, such as less than or equal to ± 0.5%, such as less than or equal to ± 0.2%, such as less than or equal to ± 0.1%, such as less than or equal to ± 0.05%. Concentrations, amounts, and other numerical data may be expressed or presented herein in a range format. Such range format is used merely for convenience and brevity and thus should be interpreted flexibly to include not only the numerical values explicitly recited as the limits of the range, but also to include all the individual numerical values or sub-ranges encompassed within that range as if each numerical value and sub-range is explicitly recited. For example, a numerical range of "1 to 5%" should be interpreted to include not only the explicitly recited values of 1% to 5%, but also include individual values and sub-ranges within the indicated range. Thus, included in this numerical range are individual values, such as 2%, 3.5%, and 4%, and sub-ranges, such as 1% to 3%, 2% to 4%, and 3% to 5%, etc. This principle applies equally to ranges reciting only one numerical value. Moreover, such an interpretation applies regardless of the breadth of the range or the characteristics being described.
In this disclosure, including the claims, all conjunctions such as "comprising," including, "" carrying, "" having, "" containing, "" involving, "" containing, "and the like are to be understood as being open-ended, i.e., to mean" including but not limited to. Only the conjunction "consisting of" and "consisting of" are closing conjunction.
In the following detailed description, numerous specific details are set forth in order to provide a better understanding of the present disclosure. It will be understood by those skilled in the art that the present application may be practiced without some of these specific details. In the examples, some methods, means, instruments, apparatuses, etc. known to those skilled in the art are not described in detail in order to highlight the subject matter of the present application. On the premise of no conflict, the technical features disclosed in the embodiments of the present application may be combined arbitrarily, and the obtained technical solution belongs to the content disclosed in the embodiments of the present application.
Generally, a household appliance production line is continuous operation so as to improve production efficiency, and in order to realize accurate and efficient application of the energy consumption identification paste, the working beat of the intelligent household appliance energy consumption identification paste application system is generally set according to the production beat of the household appliance production line.
As an alternative embodiment, an energy consumption label intelligent application section may be provided on the production line, and the production line in the section is set to three stages, namely, a fast entry stage, a stop application stage, and a fast exit stage. The production section with the three stages can keep the same working rhythm with the production line, and the normal production rhythm and efficiency of the household appliance production line are not influenced. In the fast entering near stage, the household appliances are set to enter at a speed faster than that of a normal production line, and in the stage, the model information of the household appliances is obtained and identified so that a control system can determine the corresponding energy consumption information and the set position of the household appliances in the application stopping stage, and then the household appliances are sent to the set position to enter the application stopping stage; in the stage of stopping application, the six-axis robot controls the grabbing sucker to grab and apply the energy consumption identification printed by the printing assembly to the set part, the application result is identified and judged, and the rapid exit stage is started after the application is determined to be correct; and in the fast exiting stage, the household appliance obtains the moving speed, enters a subsequent production link after being synchronized with a production line, and the energy consumption identification pasting operation is finished.
As an optional implementation mode, the energy consumption identification paste is intelligently applied to three stages of the section, and the production roller line adopts an independent motor and is controlled by independent speed regulation through an independently arranged frequency converter.
In some embodiments, the intelligent application system of the household electrical appliance energy consumption label is arranged on a household electrical appliance production line in a matching manner, and specifically includes: a sweep a yard rifle for acquireing household electrical appliances model information, according to household electrical appliances model information provide the energy consumption sign subsides that the energy consumption sign that corresponds subsides provide the subassembly, snatch and paste the energy consumption sign that the energy consumption sign pasted to the settlement position of household electrical appliances and paste the tongs, a six-axis robot for installing and controlling energy consumption sign pastes the tongs, a robot base for setting up installation six-axis robot, a robot controller and a control assembly for controlling six-axis robot, this control assembly is used for handling come from sweeping a yard rifle, the energy consumption sign pastes and provides the subassembly, the information that energy consumption sign pasted tongs and robot controller carries out control.
The code scanning gun, also called code scanner, can usually identify information such as bar codes, two-dimensional codes and the like on household appliances, the information usually contains key technology and performance index information of a specific model represented by the household appliance, and the energy consumption level corresponding to the household appliance can be judged according to the information, so the code scanning gun is usually set to identify the model information of the household appliance, so that the information of the household appliances of different models continuously produced on a household appliance production line can be identified. Model information that marks on household electrical appliances usually all sets up the trailing flank at household electrical appliances, so, when sweeping a yard rifle and being furnished with the setting on the assembly line usually, set up in same one side with household electrical appliances model information usually, be convenient for scan the discernment. As an alternative embodiment, a swing laser code scanning gun or a visual code scanning gun may be selected.
The energy consumption identification label mainly comprises information of the energy consumption level of the household appliance, wherein the information is usually marked in a relatively striking color font or pattern shape, and information of other technologies, production, after-sales services and the like is usually marked in black bar codes, characters and the like. The energy consumption identification pastes that the household electrical appliances of different types of different models correspond contain the information difference great, and it is inconvenient to print unified energy consumption identification paste and select to paste, causes wrong subsides moreover easily, causes manufacturing cost to increase.
In some embodiments, the energy consumption identification paste providing component is set as a printer, a mode of printing immediately by the printer is selected, and the energy consumption identification paste corresponding to the household appliance model information is obtained, so that the pasting efficiency is high, and the pasting accuracy rate is high.
As an alternative embodiment, the printing assembly comprises a printer. As an alternative embodiment, the printer is provided in plurality.
As an alternative embodiment, a plurality of black and white printers are selected as the energy consumption label providing component. The energy consumption identification labeling paper is printed with energy consumption level color identifications of different levels in advance, black-and-white printers with the same number as the energy consumption level levels are arranged, and other information of the household appliance is printed on the energy consumption identification labeling paper of the different energy consumption levels to obtain the energy consumption identification label. Further as an optional implementation mode, the number of the black and white printers is greater than the number of the energy consumption levels, the black and white printers are used as standby printers, and when the working printer fails, the black and white printers are used as replacement printers to print the energy consumption identification labels which are the same as those of the failed printer.
As optional implementation mode, set up guide rail and locating pin in the printer below, when needs trade paper, switch and correspond the printer and trade the paper button, the standby printer starts simultaneously, gets into this printer and trades the paper flow, extracts the locating pin, draws to the safe area, trades paper, then pushes away to ejection of compact position again, the location. Further, as an alternative embodiment, an automatically controlled guide rail may be used.
As an alternative embodiment, a color printer is provided as the energy consumption label supply component, and the complete energy consumption label can be printed on the completely blank energy consumption label paper. Further as an alternative embodiment, a plurality of color printers are provided, partly for on-line working printing of the energy consumption label and partly as spare printers.
Generally, a plurality of printers are arranged in a mutually overlapping and staggered manner, so that a feeding part of each printer is exposed in a direction in which a user can conveniently replace label paper, a printing tape or eliminate other faults. Usually, a space for operating activities of personnel is arranged on the square side of the printer, and a pedal is arranged at the bottom of the space for operating personnel for facilitating the operation of the personnel.
In some embodiments, the energy consumption identification sticker providing component selects an energy consumption identification sticker storage cabinet, energy consumption identification stickers which are regularly arranged are arranged on the energy consumption identification sticker storage partition, energy consumption identification stickers with different specifications or containing different information are arranged in the partition according to a certain rule, and the energy consumption identification sticker gripper grips the energy consumption identification sticker corresponding to the instruction at a set position according to the instruction of the control component.
As an optional implementation mode, the energy consumption identification label providing component simultaneously selects the printing component and the energy consumption identification label storage cabinet to provide more types of energy consumption identification labels.
In some embodiments, the household appliance energy consumption identification marking grip comprises: the mounting bracket is integrally rectangular; the connecting flange is vertically arranged in the middle of the mounting bracket, one end of the connecting flange is fixedly connected with the mounting bracket, and the other end of the connecting flange is fixedly connected with the six-axis robot; the surface of the grabbing sucker is provided with a plurality of ports capable of forming negative pressure, the grabbing sucker is installed at one end of the installation support, and the energy consumption identification sticker is grabbed by using the suction force of the negative pressure ports; the industrial camera is vertically arranged and fixed on the mounting bracket and is used for acquiring the image information of the household appliance; and the light source assembly is arranged on the mounting bracket and used for providing a light source for the industrial camera to acquire the image information of the household appliance.
The household appliance energy consumption identification sticker identification gripper integrates a plurality of components, can realize the grabbing and pasting of the energy consumption identification sticker, and has a plurality of functions of acquiring image information, acquiring household appliance position information and the like, so that the whole body of the household appliance energy consumption sticker identification gripper is rectangular, a plurality of components are conveniently distributed and arranged on the mounting support, and the independent or cooperative work of each component is conveniently realized.
As an optional implementation mode, the mounting bracket is provided with a long-neck connecting flange, so that the mounting bracket is fixedly connected with the movable end of the six-axis robot through the long-neck connecting flange, and the six-axis robot is used for controlling the mounting bracket.
As an optional implementation mode, the grabbing sucker is arranged in a square flat plate shape, the shape of the square surface of the grabbing sucker is matched with that of the energy consumption identification sticker, so that the energy consumption identification sticker can be effectively grabbed on one hand, and on the other hand, the energy consumption identification sticker can be firmly pasted on a set part of the household appliance.
As an alternative embodiment, a flat-plate-shaped grabbing sucker is installed on the mounting bracket, and in order to facilitate grabbing and applying the energy consumption identification sticker, the sucker is usually installed at an end portion of the mounting bracket, for example, at one end portion in the length direction of the square mounting bracket, and after the sucker is installed and fixed, the surface of the sucker and the surface of the mounting bracket are ensured to be parallel to each other, so that firm and stable installation is ensured, and grabbing and applying operations are convenient and accurate.
As an optional embodiment, a negative pressure opening is arranged on the surface of the flat-plate-shaped grabbing sucker, the energy consumption identification sticker is adsorbed on the surface of the grabbing sucker by using the negative pressure at the negative pressure opening, when the energy consumption identification sticker needs to be applied, the negative pressure is stopped, the identification sticker can be released, and the energy consumption identification sticker is applied to a set position on a household appliance by using the pressure of the sucker.
Alternatively, the other end of the negative pressure opening is connected to a negative pressure air source, for example, a vacuum pump and a vacuum generator can be arranged to communicate with each other to provide negative pressure. The pressure of the negative pressure is set according to the requirement, so that the energy consumption identification label is firmly adsorbed and is easy to release.
As an alternative embodiment, a pressure gauge is arranged in the negative pressure opening so as to accurately judge whether the grabbing sucker successfully grabs the energy consumption identification sticker.
As an alternative embodiment, the negative pressure openings are provided in a plurality and regularly distributed on the surface of the gripping sucker, so that a uniform negative pressure acting force is formed on the surface of the gripping sucker, and the energy consumption identification sticker is firmly adsorbed on the surface of the gripping sucker. The other ends of the plurality of negative pressure openings are all communicated with a negative pressure air source, for example, all arranged in parallel with the negative pressure air source.
In some embodiments, an optical fiber sensor is disposed on the gripping suction cup for detecting the energy consumption identification label adsorbed on the suction cup. Snatch the sucking disc and accomplish and snatch the action after, detect the energy consumption sign subsides through optical line sensors, if snatch failure or the energy consumption sign subsides drop, control assembly can make the instruction of snatching again according to detected signal, snatch the sucking disc and snatch the operation once more, ensure to snatch high accuracy and the high efficiency that the operation was applied in the subsides.
Generally, an industrial camera is further arranged on the household appliance energy consumption identification label gripper to acquire image information of the household appliance and determine an application part of the energy consumption identification label.
As an optional implementation mode, the industrial camera is fixedly connected with the mounting bracket, and the mounting direction of the industrial camera is vertical to the mounting bracket; a color camera is typically selected or, for example, a 500W pixel CCD color camera may be selected.
As an alternative mode, the axis of the industrial camera is arranged concentrically with the sixth axis of the six-axis robot, so that the photographing direction and the photographing position of the industrial camera can be adjusted.
In some embodiments, the energy consumption identification sticker handle is provided with a light source assembly, which is mounted on the mounting bracket and used for providing a light source suitable for photographing for the industrial camera. Generally, the light source assembly can emit light with high brightness to increase the brightness of a portion of the home appliance including the application site, so as to obtain an image with proper brightness and easy analysis of photo information.
As an alternative, the light source module typically comprises a bowl-shaped light source, a bar-shaped light source, a polygonal light source, a planar light source.
In some embodiments, energy consumption sign pastes tongs still includes displacement sensor for detect the positional information of household electrical appliances to accurate determination energy consumption sign pastes posts the position, control and post pressure, improve and post efficiency and effect.
In some embodiments, the gripping suction cups are movably connected to the mounting bracket by a plurality of linear guide rails; so as to cushion through the relative movement who snatchs between sucking disc and the installing support, alleviate the damage that six axis robot's activity probably brought to the household electrical appliances surface, for example, six axis robot of activity drive and snatch the sucking disc, snatch the energy consumption sign and paste the back, paste the position to energy consumption sign and apply and remove, it stops moving after touching household electrical appliances to snatch the sucking disc, if six axis robot has not stopped moving yet this moment, can be through linear guide's effect, cushion six axis robot's displacement, and ensure to snatch the sucking disc and stop moving, can not harm household electrical appliances surface part.
As an optional implementation mode, a photoelectric switch is further arranged on the mounting bracket, after the grabbing sucker moves for a certain distance, the grabbing sucker touches the photoelectric switch, the robot stops moving, and the grabbing sucker stops moving.
Some embodiments disclose household electrical appliances energy consumption sign subsides intelligence system of applying, snatch and be provided with soft spring between sucking disc and the installing support, link firmly between the both ends of this soft spring and energy consumption sign subsides and the installation respectively. The movement of the six-axis robot can be buffered by the arranged soft spring, the six-axis robot is gradually prevented from continuously moving in the compression process of the soft spring, the spring is compressed to a set position, the alarm light and the electricity send out signals, and the six-axis robot stops at a safe position.
In some embodiments, the intelligent home appliance energy consumption label application system comprises a six-axis robot, wherein the six-axis robot is a man-machine cooperation robot, can rotate in three dimensions and in each direction by 360 degrees, generally has a six-degree-of-freedom movable space, such as a UR10 robot, has the repetition precision of 0.05mm, the bearing capacity of 5 kilograms and the 5 th-axis reaching distance of 1.44 meters; or the additional load of the first shaft of the ABB modern industrial robot can reach 6 kilograms, and the intelligent application requirement of the energy consumption identification paste is met.
In some embodiments, a robot base is provided for mounting a selected six-axis robot, securing it in place. Usually arranged at the side of the household appliance production line.
In some embodiments, a six-axis robot controller is provided, which is configured to control the six-axis robot by a preset control command in cooperation with a selected six-axis robot.
In some embodiments, the intelligent home appliance energy consumption identification application system includes a control component for processing, storing and displaying information provided by a code scanning gun, an industrial camera, a displacement sensor, a robot controller, etc., and controlling the intelligent application system. The control assembly typically includes an information processor, memory, display, and information input components, among other things. In some embodiments, communication means are also provided for information transfer between the intelligent application system and other information processing units.
As an alternative embodiment, the control assembly includes an image processor for processing the image obtained by the image acquisition assembly, which may optionally be provided as a separate circuit, module or chip. The image processor can be realized by a Central Processing Unit (CPU), an Application Specific Integrated Circuit (ASIC) or a Field Programmable Gate Array (FPGA), or can be realized by transmitting an image to an industrial personal computer in a communication mode and using the industrial personal computer as the processor. The image processor may comprise a single processor or a plurality of processors.
In some embodiments, the control assembly includes a display module, such as a display, which may be a device suitable for displaying images or video, such as a Liquid Crystal Display (LCD), a Cathode Ray Tube (CRT), an Organic Light Emitting Diode (OLED), or a plasma display, which may be configured to display images acquired by the image acquisition assembly and images processed by the image processor. In some implementations, the display may be a remote terminal, such as a smartphone, tablet, laptop, etc., that receives image data from the control component via a wireless link. The wireless link may be an RF (radio frequency) link, a WI-FI link, a Bluetooth link, a 3G link, or an LTE link.
Some embodiments disclose household electrical appliances energy consumption sign intelligence system of applying, still include lateral positioning mechanism, this lateral positioning mechanism sets up in household electrical appliances production water line side for inject the horizontal position of household electrical appliances on the assembly line plane.
Some embodiments disclose household electrical appliances energy consumption sign intelligence system of applying, lateral positioning mechanism includes: the base comprises a horizontally arranged base platform and a vertically arranged base support, the base platform is fixedly arranged on the side surface of the household appliance production line, and the base support is fixed on the ground of the production line through a detachable connecting piece; the fixing frame is horizontally arranged and fixedly connected on the base platform; the cylinder is horizontally arranged and fixedly connected on the fixed frame; and the positioning component is fixedly connected with the air cylinder and is arranged under the driving of the air cylinder to transversely and horizontally move along the refrigerator detection production line so as to move the household appliance to a set position on the production line.
As an alternative, the base support is provided with height-adjustable means by which the height of the base support can be adjusted to enable the positioning means to move the appliance at different heights, for example by acting on the base support in a lower position to move the appliance, or acting on the side of the appliance in an upper position to move the appliance. As an alternative embodiment, the bottom of the base support is provided with an adjustable pedestal.
The in-process that household electrical appliances removed on the production water line usually, the position on the assembly line is not fixed unchangeable, can be in on the different positions of assembly line because of multiple reasons, especially household electrical appliances are inequality apart from the distance of assembly line side can bring the obstacle for location and accurate high-efficient subsides that the energy consumption sign pasted, and the adjustment time is applied in the extension subsides, reduces and applies efficiency and accuracy. As an optional implementation mode, a lateral positioning mechanism is arranged on the side face of the household appliance production line, and the position of the household appliance in the plane of the production line is positioned. For example, the positioning member of the lateral positioning mechanism may be moved to a predetermined fixed position, and the appliance may be moved to the fixed position by the lateral movement of the positioning member, thereby positioning the appliance in the assembly line plane.
As an alternative, the positioning component of the lateral positioning mechanism may act on the base of the appliance, and move the base to a fixed position, thereby achieving the positioning of the appliance in the plane of the assembly line. Generally, when the household appliance moves on a production line, the bottom of the household appliance is provided with the bottom support, so that the household appliance can be positioned by moving the bottom support to a fixed position.
As an alternative embodiment, a positioning component of the lateral positioning mechanism is applied to a surface part of the household appliance, and the household appliance is transversely moved to a fixed position, so that the household appliance can be positioned in the plane of the production line. The side position directly acting on the household appliance positions the household appliance, the positioning accuracy is higher, and generally, in this case, a positioning mechanism of the lateral positioning mechanism needs to be specially arranged, for example, a flexible contact surface is arranged on a part of the positioning mechanism, which is in contact with the household appliance, so that damage to the surface of the household appliance is reduced, and the appearance of the household appliance is affected.
In some embodiments, a guide member is disposed on the production line. Usually, the guide component is a strip-shaped component and is arranged at the adjacent position of the upstream of the lateral positioning component, one end of the guide component is fixedly connected with the side edge of the production line, the other end of the guide component extends to the middle part of the production line for a certain distance, and the extending distance is usually not more than the setting position of the lateral positioning mechanism on the production line, so that the household appliance is guided to be close to the positioning mechanism, and the accurate positioning of the lateral positioning mechanism on the household appliance is not influenced.
In some embodiments, a blocking member is provided on the production line, which is arranged perpendicular to the direction of the line, so as to define the relative position of the electric appliance to the production line in its direction of advance, i.e. the vertical position of the electric appliance within the plane of the production line. The blocking component is generally arranged at the application stopping stage of the energy consumption identification application section, and the blocking component automatically moves downwards after the application is finished, so that the movement of the household appliance in the direction of the production line is not blocked. As an alternative embodiment, a movable baffle plate capable of moving up and down is arranged on the roller assembly line so as to limit the set position of the household appliance in the advancing direction of the assembly line.
In some embodiments, a vertical positioning mechanism is arranged above the production line, and the height of the vertical positioning mechanism is not less than the height of the household appliance on the production line. This vertical positioning mechanism sets up in the household electrical appliances top, if household electrical appliances have slope or skew in the production water line direction, and household electrical appliances are not perpendicular to production water line plane, can correct the household electrical appliances direction of slope or skew to the perpendicular through this vertical positioning mechanism. As an optional implementation mode, the vertical positioning mechanism comprises a movable cross beam, the cross beam is horizontally arranged above the production line and on two parallel guide rails arranged in the same direction with the production line, and two ends of the cross beam are movably connected with the two parallel guide rails respectively so that the cross beam can move along the parallel guide rails; the movable cross beam is provided with a vertical positioning baffle which is vertically arranged, the vertical positioning baffle is movably connected with the movable cross beam through an air cylinder, so that the vertical positioning baffle can move in the vertical direction under the driving of the air cylinder, and the servo motor is used for driving the movable cross beam to move on the parallel guide rail. Generally, the household electrical appliances arranged on the production line are perpendicular to the plane of the production line, the application requirements of household electrical appliance energy consumption pastes are met, if the household electrical appliances are not vertically arranged on the plane of the production line for some reasons, the household electrical appliances are inclined in the direction of the production line, namely, the household electrical appliances need to be adjusted in the vertical position, and the vertical positioning mechanism arranged above the production line can adjust the vertical position. The vertical positioning mechanism is driven by the servo motor to move to the side face of the household appliance by the movable beam according to the instruction of the control assembly, then the vertical positioning baffle is driven by the cylinder to move downwards, and the vertical positioning baffle is contacted with the side face of the household appliance and moves the household appliance for a proper distance so as to reach the vertical setting position of the household appliance.
In some embodiments, the intelligent application system for household appliance energy consumption identification is arranged in a relatively centralized area, and protective fences are arranged around the outer side of the area to isolate the intelligent application system from the surrounding environment, so that the safety of the application system and the application operation process is ensured. As an optional embodiment, the protective guard comprises a transparent curtain wall, so that the conditions of the application system and the application operation can be observed from the outside conveniently, an automatic door for personnel to pass through is arranged on the protective guard, the automatic door is set to be automatically controlled, and the opening of the automatic door is controlled by identifying the identity of the personnel. The method for identifying the identity of the personnel comprises password identification, face identification and gesture identification. As an alternative embodiment, the protective barrier is provided as a protective fence.
In some embodiments, the working process of the intelligent application system of the household appliance energy consumption identification comprises the following steps:
acquiring the model information of the household appliance;
printing an energy consumption identification label corresponding to the type of the household appliance according to the type information of the household appliance;
stabilizing the household appliance at a set position on a production line;
determining the application position of the energy consumption identifier on the household appliance;
grabbing the printed energy consumption identification paste and applying the energy consumption identification paste to the determined application position;
acquiring image information of the household appliance comprising the energy consumption identification label;
and processing the image information, finishing the application of the household appliance energy consumption identification paste if the application position and the energy consumption information of the energy consumption identification paste are judged to be correct, and sending alarm information if the application position and/or the energy consumption information of the energy consumption identification paste are judged to be incorrect.
As an optional embodiment, in the working process of the intelligent household appliance energy consumption identifier application system, determining the application position of the energy consumption identifier applied to the household appliance includes:
acquiring a household appliance image containing an energy consumption identification sticker target position;
identifying the household appliance image information, and acquiring a set calibration position in the household appliance image;
and determining the application position of the energy consumption identification paste according to the calibration position.
As an alternative embodiment, the application position of the energy consumption identification sticker is determined according to the position of the edge of the household appliance in the household appliance image. For example, two adjacent side positions in the household appliance image are identified, and then the application part in the vertical plane year of the surface of the household appliance can be determined according to the set fixed distance from the side. For example, when the surface of the household appliance is made of sheet metal, the sample fixing method can be selected.
In an alternative embodiment, the application position of the energy consumption label is determined according to the set position of the household appliance specific mark in the household appliance image. For example, the application work at the set portion can be completed by recognizing the specific mark in the home appliance image, specifying the reference position as the application start position based on the position thereof, and applying the home appliance image in accordance with the set application direction. The specific mark includes marks such as trademarks of the home appliances. For example, when the exterior of the home appliance is made of a transparent material such as glass, such a positioning method can be selected.
The technical details of the embodiments of the present application are further described below with reference to the accompanying drawings.
Fig. 1 is a schematic structural diagram of a composition of an intelligent home appliance energy consumption identifier pasting system disclosed in embodiment 1.
In embodiment 1, the refrigerator 105 is arranged on the roller line 100, and the swing type code scanning gun is arranged on the rear side surface of the roller line 100; a lateral positioning mechanism 5 is arranged on the front side surface; the right side of the lateral positioning mechanism 5 is provided with a robot base 3, the robot base 3 is provided with a six-axis robot 2, the free end of the upper portion of the six-axis robot 2 is provided with an energy consumption identification sticker gripper 1, the right side of the robot base 3 is provided with a printing assembly 6, the printing assembly 6 is arranged on an electrical cabinet 7, and a display assembly, a processor, an input assembly and other components of a control assembly are arranged in the electrical cabinet 7.
Fig. 2 is a schematic view of the lateral positioning mechanism disclosed in embodiment 2.
In embodiment 2, the lateral positioning mechanism 5 is arranged on the side of the roller assembly line, a lateral fixed edge limiting part 104 is arranged on the roller assembly line, a guide part 102 is arranged on the fixed edge limiting part 104, and the lateral positioning mechanism 5 is arranged adjacent to the guide part 102;
the lateral positioning mechanism 5 comprises a base formed by fixedly connecting a vertically arranged base support 53 and a horizontally arranged base platform 50, a fixed frame 54 is arranged on the base platform 50, and the base platform 50 and the fixed frame 54 are fixedly connected through a mounting part 55; the mounting parts 55 are strip-shaped parts provided with mounting holes arranged at intervals, and are fixedly mounted on the base platform 50, the two mounting parts 55 are fixed on two sides of the upper surface of the base platform 50 in parallel, and the distance between the fixing frame 54 and the roller assembly line can be adjusted by adjusting the relative position between the fixing frame 54 and the mounting parts 55; the cylinder 52 is fixedly connected on the fixed frame 54, and the positioning component 51 is fixedly connected with the cylinder 52; the positioning member 51 is provided to push the refrigerator 105 to a set position by the driving of the air cylinder 52.
Fig. 3 is a schematic structural view of the energy consumption identification sticker gripper disclosed in embodiment 3.
The mounting bracket 10 which is rectangular as a whole is a frame structure with a hollow structure, and the connecting flange 14 is vertically mounted and fixed on one surface of the mounting bracket and is positioned in the middle of the mounting bracket; a planar light source assembly 15 is arranged on the left side of the other surface of the mounting bracket 10, and the planar light source assembly 15 and the mounting bracket 10 are arranged in parallel and are fixedly connected with each other through a plurality of fixed connecting pieces 17; the right side is provided with a grabbing sucker 11, the grabbing sucker 11 is arranged in parallel with the mounting bracket 10 and movably connected with the mounting bracket 10 through a linear guide rail 12; an industrial camera 13 is arranged and installed at the position of the plane light source component 15 on the installation support, and the installation direction of the industrial camera 13 is vertical to the plane light source component 15; a laser displacement sensor 16 is mounted on the mounting bracket 10 adjacent the attachment flange 14.
The refrigeration equipment compressor leak source detection system disclosed in the embodiment of the application can identify information such as the type of the refrigeration equipment compressor, and then accurately position the welding spot of the compressor, and accurately detect whether the welding spot leaks or not, the detection process is automatically carried out, the detection time is short, the detection efficiency is high, the accurate measurement precision is high, the system is suitable for being applied to an intelligent production line of refrigeration equipment, and the industrial application prospect is good.
The technical details disclosed in the technical solutions and embodiments of the present application are only examples to illustrate the concept of the present application, and do not constitute a limitation of the present application, and all the non-inventive changes to the technical details disclosed in the present application have the same inventive spirit as the present application, and are within the scope of the claims of the present application.
Claims (9)
1. The utility model provides a household electrical appliances energy consumption sign pastes intelligent subsides and applies system, sets up with household electrical appliances production water line adaptation, a serial communication port, include:
the code scanning gun is used for acquiring the model information of the household appliance;
the energy consumption identification sticker providing component is used for providing a corresponding energy consumption identification sticker according to the household appliance model information;
the energy consumption identification sticker gripper is used for gripping and pasting the energy consumption identification sticker to a set part of the household appliance;
the six-axis robot is provided with a gripper for mounting and controlling the energy consumption identification sticker;
the robot base is used for installing the six-axis robot;
a robot controller configured to control the six-axis robot;
and the control component is used for processing and controlling the information from the code scanning gun, the energy consumption identification paste providing component, the energy consumption identification paste gripper and the robot controller.
2. The appliance energy consumption identification sticker smart application system of claim 1, wherein the energy consumption identification sticker gripper comprises:
the mounting bracket is integrally rectangular;
the connecting flange is vertically arranged in the middle of the mounting bracket, one end of the connecting flange is fixedly connected with the mounting bracket, and the other end of the connecting flange is fixedly connected with the six-axis robot;
the surface of the grabbing sucker is provided with a plurality of ports capable of forming negative pressure, and the grabbing sucker is installed at one end of the installation support and used for grabbing the energy consumption identification sticker;
the industrial camera is vertically arranged and fixed on the mounting bracket and is used for acquiring the image information of the household appliance;
and the light source assembly is arranged on the mounting bracket and used for providing a light source for the industrial camera to acquire the image information of the household appliance.
3. The intelligent home appliance energy consumption identification sticker application system of claim 2, wherein the energy consumption identification sticker gripper further comprises a displacement sensor for detecting location information of the home appliance.
4. An intelligent household appliance energy consumption identification patch application system according to claim 2, wherein the gripping suction cups are movably connected with the mounting bracket by a plurality of linear guide rails.
5. The intelligent household appliance energy consumption identification sticker application system according to claim 2, wherein a soft spring is arranged between the grabbing sucker and the mounting bracket, and two ends of the soft spring are fixedly connected with the energy consumption identification sticker and the mounting bracket respectively.
6. The intelligent household appliance energy consumption identification sticker application system according to claim 2, wherein the grabbing sucker is provided with an optical fiber sensor for detecting the energy consumption identification sticker adsorbed on the grabbing sucker.
7. An intelligent household appliance energy consumption identification label application system according to claim 1 or 2, further comprising a lateral positioning mechanism arranged at the side of the household appliance production line for limiting the transverse position of the household appliance in the production line plane.
8. The appliance energy consumption identification smart application system of claim 7, wherein the lateral positioning mechanism comprises:
the base comprises a horizontally arranged base platform and a vertically arranged base support, the base platform is arranged and fixed on the side surface of the household appliance production line, and the base support is fixed on the ground of the production line through a detachable connecting piece;
the fixing frame is horizontally arranged and fixedly connected on the base platform;
the cylinder is horizontally arranged and fixedly connected on the fixed frame;
and the positioning component is fixedly connected with the air cylinder and is arranged under the driving of the air cylinder to transversely and horizontally move along the refrigerator detection assembly line so as to move the household appliance to a set position on the assembly line.
9. The intelligent home appliance energy consumption identification patch application system of claim 1 or 2, further comprising a vertical positioning mechanism, the vertical positioning mechanism comprising:
the movable cross beam is horizontally arranged on two parallel guide rails which are arranged above the production line and are in the same direction with the production line;
the vertical positioning baffle is vertically arranged on the movable cross beam, and the vertical positioning baffle is movably connected with the movable cross beam through an air cylinder;
and the servo motor is arranged and connected with the movable cross beam and is used for driving the movable cross beam to move on the parallel guide rails.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921187812.6U CN210556099U (en) | 2019-07-25 | 2019-07-25 | Intelligent pasting system for household appliance energy consumption identification paste |
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|---|---|---|---|
| CN201921187812.6U CN210556099U (en) | 2019-07-25 | 2019-07-25 | Intelligent pasting system for household appliance energy consumption identification paste |
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| CN210556099U true CN210556099U (en) | 2020-05-19 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110395460A (en) * | 2019-07-25 | 2019-11-01 | 北京海研自动化科技有限公司 | A kind of household electric appliance energy consumption mark label intelligently sticks system and intelligent applying method |
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2019
- 2019-07-25 CN CN201921187812.6U patent/CN210556099U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110395460A (en) * | 2019-07-25 | 2019-11-01 | 北京海研自动化科技有限公司 | A kind of household electric appliance energy consumption mark label intelligently sticks system and intelligent applying method |
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