CN210552950U - Plastic uptake device of rapid heating - Google Patents
Plastic uptake device of rapid heating Download PDFInfo
- Publication number
- CN210552950U CN210552950U CN201921297068.5U CN201921297068U CN210552950U CN 210552950 U CN210552950 U CN 210552950U CN 201921297068 U CN201921297068 U CN 201921297068U CN 210552950 U CN210552950 U CN 210552950U
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- China
- Prior art keywords
- plate
- heating
- plastic uptake
- vacuum pump
- heater
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 81
- 239000004033 plastic Substances 0.000 title claims abstract description 65
- 229920003023 plastic Polymers 0.000 title claims abstract description 65
- 239000000463 material Substances 0.000 claims description 29
- 238000000034 method Methods 0.000 abstract description 6
- 230000009977 dual effect Effects 0.000 abstract description 3
- 238000009423 ventilation Methods 0.000 description 7
- 238000007493 shaping process Methods 0.000 description 6
- 238000005485 electric heating Methods 0.000 description 5
- 238000000465 moulding Methods 0.000 description 5
- 230000004888 barrier function Effects 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000002985 plastic film Substances 0.000 description 2
- 238000004378 air conditioning Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000010137 moulding (plastic) Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000003856 thermoforming Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Landscapes
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
Abstract
The utility model discloses a plastic uptake device of rapid heating, include: the device comprises a base, a support arranged on the base, a heater arranged on the base, a heating plate arranged on the heater, a vacuum pump arranged on the support in alignment with the heating plate, a telescopic device arranged below the vacuum pump and a mould arranged at the output end of the telescopic device; the mould with vacuum pump connection, be provided with the air channel on the hot plate, be provided with on the heater with the breather pipe that the air channel matches, the breather pipe passes the air channel, be provided with the heating wire between the air channel. The utility model discloses a heater with the electric heat wire makes to plastic panel's dual module heating method the plastic uptake device opens the temperature again and rises sooner after closing heating device to the heat softening of plastic panel is accelerated, and then improves plastic uptake fashioned efficiency.
Description
Technical Field
The utility model relates to a plastics processing field, more specifically the utility model relates to a quick heating's plastic uptake device is related to.
Background
The plastic sheet thermoforming technology is not a simple processing method using machines such as machine tools and cutters to cut off a part of plastic material to obtain the required shape and size, but heating is performed on the plastic sheet, and the sheet is deformed by vacuum adsorption using a mold to obtain the required shape.
At present, the plastic uptake machine heats plastic plate through single heating methods, needs open constantly, and this can waste a large amount of energy, and opens again after closing, can make heating device's temperature rise slow to the heat softening process of plastic plate has been prolonged, and then great influence the fashioned efficiency of plastic uptake.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the defects existing in the prior art and providing a plastic uptake device for rapid heating.
The purpose of the utility model is realized through the following technical scheme:
a rapid heating blister device comprising: the device comprises a base, a support arranged on the base, a heater arranged on the base, a heating plate arranged on the heater, a vacuum pump arranged on the support in alignment with the heating plate, a telescopic device arranged below the vacuum pump and a mould arranged at the output end of the telescopic device;
the mould with vacuum pump connection, be provided with the air channel on the hot plate, be provided with on the heater with the breather pipe that the air channel matches, the breather pipe passes the air channel, be provided with the heating wire between the air channel.
Preferably, the vent grooves on the heating plate are distributed in an array. The air grooves are respectively arranged in an array mode, the electric heating wires can be uniformly arranged between the air grooves on the heating plate, the electric heating wires can be uniformly arranged on the heating plate, the plastic plates can be uniformly heated on the heating plate, and the plastic plates are prevented from being unevenly heated, so that the plastic suction forming shape is influenced.
Preferably, the vent groove area on the heating plate is equal to the plastic suction surface of the mold. By setting the vent groove area to be equal to the plastic suction surface of the mold, the part of the plastic plate needing to be heated can be heated, and the arrangement of the electric heating wires can be saved. The hot air required to be emitted by the heater is relatively reduced, so that energy can be saved.
Preferably, the method further comprises the following steps: the first material conveying device is arranged on one side of the heating plate and used for conveying materials to the heating plate. Through hot plate one side sets up first feeding device, like this alright in order to pass through first feeding device toward carry plastic board on the hot plate, realize automatic defeated material to improve plastic uptake shaping efficiency.
Preferably, the method further comprises the following steps: the first baffle and the second baffle are arranged on two sides of the first material conveying device. Through be in the both sides of first feeding device set up first baffle with the second baffle can avoid plastic board to follow the both sides landing of first feeding device.
Preferably, the first material conveying device comprises: the first baffle plate comprises a first driving motor arranged on the first baffle plate, a first main wheel connected with an output shaft of the first driving motor, a first auxiliary wheel arranged on the first baffle plate, and a first conveyor belt arranged on the first main wheel and the first auxiliary wheel. Through first driving motor drive first conveyer belt can accelerate first feeding device's defeated material speed to improve the plastic uptake shaping efficiency of plastic uptake device.
Preferably, the method further comprises the following steps: the second material conveying device is arranged on one side of the heating plate, and the moving component is used for driving the vacuum pump to move on the bracket; the first material conveying device and the second material conveying device are respectively arranged on the corresponding sides of the heating plate, and the moving direction of the moving component is parallel to the conveying direction of the second material conveying device. Through setting up second feeding device and being used for driving the removal component that the vacuum pump removed, can be in behind the mould plastic uptake shaping through removing the component and remove to on the second feeding device, then through second feeding device carries appointed position.
Preferably, the moving member includes: the driving wheel is arranged on the support in a sliding mode, and the connecting plate is used for connecting a rotating shaft of the driving wheel and the vacuum pump. The vacuum pump can be driven to move quickly through the driving wheels, so that the carrying speed after plastic suction molding can be increased.
Preferably, the stent comprises: the first support plate and the second support plate are respectively arranged on two sides of the base, and the third support plate is connected with the first support plate and the second support plate; the driving wheel is arranged on the third support plate. The plastic suction device can be better protected by arranging the first support plate and the second support plate, and the third support plate is arranged to facilitate the movement and arrangement of the driving wheel.
Preferably, a through groove is formed in the third support plate, and the connecting plate penetrates through the through groove to be connected with the driving wheel and the vacuum pump respectively. Through set up the groove of wearing on the third extension board, make things convenient for the connecting plate connect the drive wheel with the vacuum pump to, can also play the restriction the position of connecting plate, avoid the connecting plate takes place the skew.
The utility model discloses the beneficial effect who brings: the heater is arranged on the base, the heating plate is arranged on the heater, the vent grooves are formed in the heating plate, the vent pipes matched with the vent grooves are arranged on the heater and penetrate through the vent grooves, and heating wires are arranged between the vent grooves. Thereby form the heater with the dual module heating mode of electric heat wire to plastic plate opens again after closing heating device like this, can make heating device's temperature rise faster to the heating of plastic plate softens, and then improves plastic uptake fashioned efficiency.
Drawings
Fig. 1 is a schematic overall structure diagram of an embodiment of the present invention;
FIG. 2 is an enlarged schematic view of part A of the embodiment of the present invention;
fig. 3 is a schematic structural diagram of a heater according to an embodiment of the present invention;
fig. 4 is a schematic structural view of a heating plate according to an embodiment of the present invention;
fig. 5 is a schematic structural view of a third support plate according to an embodiment of the present invention.
Wherein: 1. a base; 2. a first support plate; 21. a third support plate; 3. a heater; 31. a breather pipe; 4. heating plates; 41. a vent channel; 42. an electric heating wire; 5. a vacuum pump; 51. a telescoping device; 52. a mold; 53. a hose; 54. a drive wheel; 55. a connecting plate; 6. a first baffle plate; 61. a first drive motor; 62. a first main wheel; 63. a first auxiliary wheel; 64. a first conveyor belt; 7. a third baffle plate; 71. a second drive motor; 72. a second main wheel; 73. a second auxiliary wheel; 74. a second conveyor belt.
Detailed Description
The following description of the preferred embodiments of the present invention will enable one skilled in the art to make and use the present invention as described below, and will more fully understand the innovative features and attendant advantages of the present invention.
The part a marked in fig. 1 is an enlarged view of a part of the structure of the heating plate 4.
As shown in fig. 1, there is provided a rapid heating plastic uptake device, comprising: the device comprises a base 1, a bracket arranged on the base 1, a heater 3 arranged on the base 1, a heating plate 4 arranged on the heater 3, a vacuum pump 5 arranged on the bracket in alignment with the heating plate 4, a telescopic device 51 arranged below the vacuum pump 5, and a mold 52 arranged at the output end of the telescopic device 51; the mold 52 is connected to the vacuum pump 5, as shown in fig. 2, the heating plate 4 is provided with an air vent groove 41, as shown in fig. 3, the heater 3 is provided with an air vent pipe 31 matched with the air vent groove 41, the air vent pipe 31 passes through the air vent groove 41, and an electric heating wire 42 is arranged between the air vent grooves 41.
In the embodiment of the present invention, the heating wire 42 is a single wire and is directly inserted between the air grooves 41. Of course, a plurality of the ventilation grooves 41 may be inserted therebetween. Preferably, the heating wire 42 also surrounds the peripheral ventilation groove 41.
In the embodiment of the present invention, the heater 3 is a fan heater, and the heat emitted by the fan heater heats the plastic plate through the ventilation groove 41. Of course, it is also possible to use devices like the principle of air conditioning, or devices like the principle of a warm air blower.
In the embodiment of the present invention, the heating plate 4 is made of a ceramic plate. Of course, a silicon carbide plate, an iron plate, or the like may also be used.
In the embodiment of the present invention, the telescopic device 51 uses a hydraulic mechanism, which includes: the hydraulic cylinder is arranged below the vacuum pump 5, and the telescopic rod is connected with the hydraulic cylinder. Of course, a mode of driving the motor and the telescopic rod can also be used.
In the embodiment of the present invention, the mold 52 is connected to the vacuum pump 5 through a hose 53. Thus, when the telescopic rod is extended, the connecting part of the mold 52 and the vacuum pump 5 cannot fall off.
In the embodiment of the present invention, the ventilation grooves 41 are provided in a plurality, and the ventilation pipe 31 extends and retracts in the ventilation grooves 41 so as to heat the plastic plates.
The utility model discloses a set up on the base 1 heater 3, set up on the heater 3 hot plate 4, set up on hot plate 4 air channel 41, set up on the heater 3 with air channel 41 matches breather pipe 31, breather pipe 31 passes air channel 41, and set up heating wire 42 between air channel 41. Therefore, a dual-component heating mode of the heater 3 and the heating wire 42 for the plastic plate is formed, and the heating device is turned on after being turned off, so that the temperature of the heating device rises faster, the heating softening of the plastic plate is accelerated, and the plastic suction molding efficiency is improved. And, the mode through dual subassembly heating heats softening to plastic board, not only can heat softening to plastic board fast, can also be when one of them heating element damages, another heating element is normal heats plastic board, when avoiding one of them heating element to damage, can't carry out normal heat softening, the plastic uptake shaping of image plastic board.
In the embodiment of the present invention, as shown in fig. 4, the ventilation grooves 41 on the heating plate 4 are distributed in an array. The air grooves 41 are respectively arranged in an array, so that the heating wires 42 arranged between the air grooves 41 can be uniformly arranged on the heating plate 4, the heating wires 42 can be uniformly arranged on the heating plate 4 to heat the plastic plates, and the plastic plates are prevented from being heated unevenly, so that the plastic molding shape is influenced.
In the embodiment of the present invention, the area of the vent groove 41 on the heating plate 4 is as large as the plastic suction surface of the mold 52. By setting the area of the vent groove 41 to be as large as the suction surface of the mold 52, not only the portion of the plastic plate to be heated can be heated, but also the arrangement of the heating wire 42 can be saved. The hot air required to be emitted by the heater 3 is relatively reduced, so that energy can be saved.
In the embodiment of the present invention, as shown in fig. 1, the present invention further includes: and the first material conveying device is arranged on one side of the heating plate 4 and is used for conveying materials onto the heating plate 4. Through hot plate 4 one side sets up first feeding device, like this alright in order to pass through first feeding device toward carry plastic board on hot plate 4, realize automatic defeated material to improve plastic uptake shaping efficiency.
In the embodiment of the present invention, as shown in fig. 1, the present invention further includes: a first baffle 6 and a second baffle (not shown in the figure) arranged at two sides of the first material conveying device. Through be in the both sides of first feeding device set up first baffle 6 with the second baffle can avoid plastic board to follow the both sides landing of first feeding device.
In the embodiment of the present invention, as shown in fig. 1, the first material conveying device includes: a first driving motor 61 provided on the first barrier 6, a first main wheel 62 connected to an output shaft of the first driving motor 61, a first sub wheel 63 provided on the first barrier 6, and a first conveyor belt 64 provided on the first main wheel 62 and the first sub wheel 63. Through first driving motor 61 drive first conveyer belt 64 can accelerate the defeated material speed of first feeding device to improve the plastic uptake shaping efficiency of plastic uptake device.
In the embodiment of the present invention, as shown in fig. 1, the present invention further includes: the second material conveying device is arranged on one side of the heating plate 4, and the moving component is used for driving the vacuum pump 5 to move on the bracket; the first material conveying device and the second material conveying device are respectively arranged on the corresponding sides of the heating plate 4, and the moving direction of the moving component is parallel to the conveying direction of the second material conveying device. Through setting up the second feeding device and being used for driving the removal component that vacuum pump 5 removed, can be after mould 52 plastic-uptake molding through removing the component and remove to on the second feeding device, then through the second feeding device is carried appointed position.
In the embodiment of the present invention, as shown in fig. 1, the present invention further includes: and a third baffle 7 and a fourth baffle (not shown in the figure) arranged at two sides of the second material conveying device. Through set up the third baffle 7 with the fourth baffle in the both sides of second feeding device, can avoid the fashioned finished product plastic box of plastic uptake to follow the both sides landing of second feeding device.
In the embodiment of the present invention, as shown in fig. 1, the second feeding device has the same structure as the first feeding device. The second feeding device comprises: a second driving motor 71 provided on the third barrier 7, a second main wheel 72 connected to an output shaft of the second driving motor 71, a second sub wheel 73 provided on the third barrier 7, and a second belt 74 provided on the second main wheel 72 and the second sub wheel 73. The second driving motor 71 drives the second conveyor belt 74, so that the conveying speed of the second conveying device can be increased, and the plastic suction molding efficiency of the plastic suction device is improved.
In the present invention, the first main wheel 62, the second main wheel 72, the first auxiliary wheel 63, and the second auxiliary wheel 73 may be driving rollers.
In an embodiment of the present invention, as shown in fig. 1, the moving member includes: a driving wheel 54 arranged on the bracket in a sliding way, a rotating shaft for connecting the driving wheel 54 and a connecting plate 55 of the vacuum pump 5. The driving wheel 54 can rapidly drive the vacuum pump 5 to move, so that the carrying speed after the plastic suction molding can be increased.
In the embodiment of the present invention, the driving wheel 54 is provided therein with a motor, a power module (rechargeable battery), and a braking member. The drive wheel 54 can slide and stop itself without requiring power and drive.
In an embodiment of the present invention, as shown in fig. 1, the bracket includes: a first support plate 2 and a second support plate (not shown in the figure) respectively arranged at two sides of the base 1, and a third support plate 21 connecting the first support plate 2 and the second support plate; the first support plate 2 and the second support plate are parallel to the conveying direction of the first conveying device, and the driving wheel 54 is arranged on the third support plate 21. The blister device can be better protected by arranging the first support plate 2 and the second support plate, and the third support plate 21 is arranged to facilitate the movement and arrangement of the driving wheel 54.
In the embodiment of the present invention, as shown in fig. 5, a through groove is provided on the third support plate 21, and the connecting plate 55 passes through the through groove and is connected to the driving wheel 54 and the vacuum pump 5 respectively. Through the arrangement of the through groove on the third support plate 21, the connection plate 55 can be conveniently connected with the driving wheel 54 and the vacuum pump 5, and the position of the connection plate 55 can be limited, so that the connection plate 55 is prevented from deviating.
The foregoing is a more detailed description of the present invention, taken in conjunction with the specific preferred embodiments thereof, and it is not intended that the invention be limited to the specific embodiments thereof. To the utility model belongs to the technical field of ordinary technical personnel, do not deviate from the utility model discloses under the prerequisite of design, can also make a plurality of simple deductions or replacement, all should regard as belonging to the utility model discloses a protection scope.
Claims (10)
1. A rapid heating blister device, comprising: the device comprises a base, a support arranged on the base, a heater arranged on the base, a heating plate arranged on the heater, a vacuum pump arranged on the support, a telescopic device arranged below the vacuum pump and a mould arranged at the output end of the telescopic device;
the mould with vacuum pump connection, be provided with the air channel on the hot plate, be provided with on the heater with the breather pipe that the air channel matches, the breather pipe passes the air channel, be provided with the heating wire between the air channel.
2. The apparatus of claim 1, wherein the vent channels of the heating plate are arranged in an array.
3. A rapid heating plastic uptake device as claimed in claim 1, wherein the vent channel area on the heating plate is as large as the plastic uptake surface of the mold.
4. A rapid heating plastic uptake device as claimed in any one of claims 1 to 3, further comprising: the first material conveying device is arranged on one side of the heating plate and used for conveying materials to the heating plate.
5. The rapid heating plastic uptake device of claim 4, further comprising: the first baffle and the second baffle are arranged on two sides of the first material conveying device.
6. The rapid heating blister device according to claim 5, wherein the first transporting means comprises: the first baffle plate comprises a first driving motor arranged on the first baffle plate, a first main wheel connected with an output shaft of the first driving motor, a first auxiliary wheel arranged on the first baffle plate, and a first conveyor belt arranged on the first main wheel and the first auxiliary wheel.
7. The rapid heating plastic uptake device of claim 4, further comprising: the second material conveying device is arranged on one side of the heating plate, and the moving component is used for driving the vacuum pump to move on the bracket;
the first material conveying device and the second material conveying device are respectively arranged on the corresponding sides of the heating plate, and the moving direction of the moving component is parallel to the conveying direction of the second material conveying device.
8. The rapid heating plastic uptake device of claim 7, wherein the moving means comprises: the driving wheel is arranged on the support in a sliding mode, and the connecting plate is used for connecting a rotating shaft of the driving wheel and the vacuum pump.
9. The rapid heating plastic uptake device of claim 8, wherein the holder comprises: the first support plate and the second support plate are respectively arranged on two sides of the base, and the third support plate is connected with the first support plate and the second support plate; the driving wheel is arranged on the third support plate.
10. The plastic uptake device with rapid heating of claim 9, wherein the third support plate is provided with a through slot, and the connecting plate passes through the through slot to be connected with the driving wheel and the vacuum pump respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921297068.5U CN210552950U (en) | 2019-08-08 | 2019-08-08 | Plastic uptake device of rapid heating |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921297068.5U CN210552950U (en) | 2019-08-08 | 2019-08-08 | Plastic uptake device of rapid heating |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210552950U true CN210552950U (en) | 2020-05-19 |
Family
ID=70670899
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921297068.5U Expired - Fee Related CN210552950U (en) | 2019-08-08 | 2019-08-08 | Plastic uptake device of rapid heating |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210552950U (en) |
-
2019
- 2019-08-08 CN CN201921297068.5U patent/CN210552950U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200519 |