CN210550211U - Polishing device for continuous annealing galvanized wire high-temperature furnace roller - Google Patents
Polishing device for continuous annealing galvanized wire high-temperature furnace roller Download PDFInfo
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- CN210550211U CN210550211U CN201921254192.3U CN201921254192U CN210550211U CN 210550211 U CN210550211 U CN 210550211U CN 201921254192 U CN201921254192 U CN 201921254192U CN 210550211 U CN210550211 U CN 210550211U
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Abstract
The utility model discloses a burnishing device for even moving back galvanized wire high temperature stove roller, include the coupling mechanism be connected with the lathe, be used for polishing the polishing mechanism of coating, be used for providing the power unit of power, coupling mechanism include with knife rest base assorted fixing base, when polishing the fixing base is connected with the knife rest base, power unit includes driving motor, driving motor sets up on the fixing base. The utility model can conveniently fix the whole polishing device on the tool rest base of the lathe, and the position of the whole polishing device can be conveniently and accurately controlled by utilizing the lathe, thereby better adapting to the polishing working condition and ensuring the polishing effect and efficiency; the polishing angle can be conveniently adjusted and fixed according to the polishing requirement, the consistency and the evenness of a polished surface can be well ensured, the problem of polishing the coating of the furnace roller can be well solved, and the furnace roller is worthy of being popularized and used.
Description
Technical Field
The utility model relates to a mechanical polishing technical field, concretely relates to burnishing device for moving back zinc-plated line high temperature furnace roller.
Background
The furnace roller is a key part in a continuous heat treatment furnace on a cold rolling continuous annealing line and a galvanizing line, plays roles of transmission, tensioning and guiding, is directly contacted with the surface of a cold rolling sheet, and along with the development of the technology, the protection of the surface of the furnace roller by applying a surface engineering technology becomes a standard method.
No matter what kind of coating preparation, after the coating spraying is attached to the stove roller, the coating situation is unsuitable for online use this moment, because the granule of thermal spraying coating piles up the characteristic, make the coating surface still remain granule and peak, the surface is coarser, and the roughness does not accord with, the event still needs to carry out aftertreatment to the coating and is polishing treatment, with improve the coating surface situation, adjust roughness, adapt to operating mode condition better, current polishing device can not be applicable to the coating polishing work of stove roller well, can not be with the fine combination of the knife rest base of lathe, can't guarantee polishing work's quality and efficiency, the coating polishing problem of stove roller is waited to solve, consequently, propose a burnishing device who is used for continuous annealing zinc-plated wire high temperature stove roller.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the technical problem that will solve lies in: how to cooperate with a lathe to better polish the coating on the furnace roller provides a polishing device for the continuous annealing galvanized wire high-temperature furnace roller.
The utility model discloses a solve above-mentioned technical problem through following technical scheme, the utility model discloses a coupling mechanism, the polishing mechanism that is used for polishing the coating that are connected with the lathe, the power unit that is used for providing power, coupling mechanism include with knife rest base assorted fixing base, when polishing the fixing base is connected with the knife rest base, power unit includes driving motor, driving motor sets up on the fixing base, polishing mechanism includes the drive wheel, follows driving wheel and abrasive band, the drive wheel with driving motor connects, the drive wheel sets up on the fixing base, the abrasive band sets up the drive wheel with follow driving wheel, the drive wheel with drive from the driving wheel cooperation drive the abrasive band. Through setting up with lathe saddle base assorted fixing base, like this alright fix whole burnishing device on the saddle base of lathe with convenient, utilize lathe alright with convenient accurate control whole burnishing device's position to adapt to the operating mode of polishing better, guaranteed the effect and the efficiency of polishing.
Furthermore, a plurality of reserved screw holes are formed in the fixing seat, the fixing seat is connected with the tool rest base through the reserved screw holes, and the fixing seat is installed on the tool rest base of the lathe through the reserved screw holes during polishing.
Furthermore, the polishing device further comprises a transmission mechanism, wherein the transmission mechanism comprises a first transmission wheel, a second transmission wheel and a spindle, the first transmission wheel is connected with the driving motor, the second transmission wheel is connected with the driving wheel through the spindle, and the first transmission wheel is connected with the second transmission wheel through a belt.
Furthermore, the polishing and grinding mechanism further comprises a supporting arm, the supporting arm is arranged on the main shaft, the main shaft penetrates through the supporting arm, and the second transmission wheel drives the driving wheel to rotate through the main shaft, so that the abrasive belt is driven to run under the coordination of the driven wheel.
Furthermore, the driven wheel comprises a deviation rectifying wheel and a supporting wheel, and the deviation rectifying wheel and the supporting wheel are respectively arranged on the supporting arm.
Furthermore, the deviation rectifying wheel is arranged at the end part of the supporting arm far away from the main shaft, and the supporting wheel is arranged in the middle of the supporting arm.
Furthermore, a pneumatic tensioning part is arranged between the deviation rectifying wheel and the supporting arm, the deviation rectifying wheel is connected with the supporting arm through the tensioning part, and before polishing, the tensioning part is required to be used for adjusting the abrasive belt to be in a tensioned state.
Furthermore, the polishing device also comprises an angle adjusting mechanism, the angle adjusting mechanism comprises an adjusting screw rod, a fixing frame and a cylindrical pin, the cylindrical pin is arranged on the supporting arm, the fixing frame is arranged on the fixing seat, the adjusting screw rod penetrates through the fixing frame and is movably connected with the supporting arm through the cylindrical pin, and the polishing angle can be conveniently adjusted and fixed according to the polishing requirement through the arranged angle adjusting mechanism, so that the consistency and the flatness of a polishing surface can be well ensured, and the problem of coating polishing of the furnace roller can be well solved.
Furthermore, the adjusting screw is in threaded connection with the fixing frame, and the angle of the abrasive belt can be adjusted by rotating the adjusting screw, so that the polishing angle can be adjusted.
Furthermore, the polishing device further comprises a protective cover, the protective cover is arranged outside the abrasive belt and used for playing a protective role and preventing slag scraps from flying around to cause unnecessary troubles.
Compared with the prior art, the utility model has the following advantages: the fixing seat matched with the lathe tool rest base is arranged, so that the whole polishing device can be conveniently fixed on the lathe tool rest base of the lathe, and the position of the whole polishing device can be conveniently and accurately controlled by using the lathe, so that the polishing device is better suitable for the polishing working condition, and the polishing effect and efficiency are ensured; secondly, through the angle adjustment mechanism who sets up, can conveniently adjust and fixed polishing angle according to the polishing requirement, can guarantee the uniformity and the regularity of polished surface well, make the coating polishing problem of stove roller solve well, be worth using widely.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a side view of FIG. 1;
fig. 3 is an enlarged view of the angle adjusting mechanism of the present invention;
fig. 4 is a schematic view of the installation and use of the present invention.
In the figure: 1. a fixed seat; 2. a drive motor; 3. an abrasive belt; 4. a drive wheel; 5. a support arm; 61. a support wheel; 62. a deviation rectifying wheel; 7. a pneumatic tensioning member; 81. a first drive pulley; 82. a second transmission wheel; 83. a main shaft; 91. a fixed mount; 92. adjusting the screw rod; 93. a cylindrical pin; 94. a bearing; 10. a protective cover; 11. a tool holder base; 12. a furnace roller; 13. a tailstock thimble; 14. A chuck; 15. and (6) turning the lathe.
Detailed Description
The embodiments of the present invention will be described in detail below, and the present embodiment is implemented on the premise of the technical solution of the present invention, and a detailed implementation manner and a specific operation process are given, but the scope of the present invention is not limited to the following embodiments.
As shown in fig. 1 to 3, the present embodiment provides a technical solution: a polishing device for a continuous annealing galvanized wire high-temperature furnace roller comprises a connecting mechanism connected with a lathe 15, a polishing mechanism used for polishing a coating and a power mechanism used for providing power, wherein the connecting mechanism comprises a fixed seat 1 matched with a tool rest base 11, the fixed seat 1 is connected with the tool rest base 11 during polishing, the power mechanism comprises a driving motor 2, the driving motor 2 is installed on the fixed seat 1 through a bolt, the polishing mechanism comprises a driving wheel 4, a driven wheel and an abrasive belt 3, the driving wheel 4 is connected with the driving motor 2, the driving wheel 4 is arranged on the fixed seat 1, the abrasive belt 3 is arranged on the driving wheel 4 and the driven wheel, and the driving wheel 4 and the driven wheel are matched to drive the abrasive belt 3 to move. Through setting up and 11 assorted fixing bases 1 of 15 tool rest bases of lathe, alright fix whole burnishing device on 15 tool rest bases of lathe 11 with convenient like this, utilize 15 alright with convenient accurate position of controlling whole burnishing device of lathe to adapt to the operating mode of polishing better, guaranteed the effect and the efficiency of polishing.
Furthermore, a plurality of reserved screw holes are formed in the fixed seat 1, the fixed seat 1 is connected with the tool rest base 11 through the reserved screw holes, and when polishing is carried out, the fixed seat 1 is installed on the tool rest base 11 of the lathe 15 through the reserved screw holes.
Furthermore, the polishing device further comprises a transmission mechanism, the transmission mechanism comprises a first transmission wheel 81, a second transmission wheel 82 and a spindle 83, the first transmission wheel 81 is connected with the driving motor 2, the second transmission wheel 82 is connected with the driving wheel 4 through the spindle 83, the first transmission wheel 81 is connected with the second transmission wheel 82 through a triangular belt, and in the embodiment, the belt is a triangular belt.
Furthermore, the polishing mechanism further comprises a supporting arm 5, the supporting arm 5 is disposed on the main shaft 83, the main shaft 83 penetrates through the supporting arm 5, and the second transmission wheel 82 drives the driving wheel 4 to rotate through the main shaft 83, so as to drive the abrasive belt 3 to operate in cooperation with the driven wheel.
Further, the driven wheels include a rectification wheel 62 and a support wheel 61, and the rectification wheel 62 and the support wheel 61 are respectively disposed on the support arm 5.
Furthermore, the deviation rectifying wheel 62 is disposed at the end of the support arm 5 far from the main shaft 83, and the support wheel 61 is disposed at the middle of the support arm 5.
Furthermore, a pneumatic tensioning member 7 is disposed between the deviation rectifying wheel 62 and the supporting arm 5, the deviation rectifying wheel 62 and the supporting arm 5 are connected by the tensioning member, and before polishing, the abrasive belt 3 needs to be adjusted to be in a tensioned state by the tensioning member, in this embodiment, the pneumatic tensioning member 7 is a tensioning cylinder for adjusting the tension of the abrasive belt 3.
Furthermore, the polishing device further comprises an angle adjusting mechanism, the angle adjusting mechanism comprises an adjusting screw 92, a fixing frame 91 and a cylindrical pin 93, a bearing 94 is arranged between the adjusting screw 92 and the cylindrical pin 93, the cylindrical pin 93 is arranged on the supporting arm 5, the fixing frame 91 is welded on the fixing seat 1, the adjusting screw 92 penetrates through the fixing frame 91 and is movably connected with the supporting arm 5 through the cylindrical pin 93, the polishing angle can be conveniently adjusted and fixed according to the polishing requirement through the arranged angle adjusting mechanism, the consistency and the flatness of a polishing surface can be well ensured, and the problem of coating polishing of the furnace roller 12 can be well solved.
Furthermore, the adjusting screw 92 is in threaded connection with the fixing frame 91, and since one end of the fixing frame 91 is a fixed end, after the adjusting screw 92 is rotated, the supporting arm 5 is forced to rotate around the cylindrical pin 93, so that the angle of the abrasive belt 3 can be adjusted, and the polishing angle can be adjusted.
Furthermore, the polishing device further comprises a protective cover 10, the protective cover 10 is arranged outside the abrasive belt 3, and the protective cover 10 is used for playing a protective role and preventing the slag from flying around to cause unnecessary troubles.
As shown in fig. 4, the working principle is as follows: before the polishing device for the continuous annealing galvanized wire high-temperature furnace roller is used, firstly, after the polishing device is checked and no fault is confirmed, a tool rest on a carriage in a lathe 15 with the model of CW61160 is detached, a tool rest base 11 is reserved, the polishing device is placed on the tool rest base 11 of the lathe 15, the orientation and the angle of the polishing device are well adjusted, a fixed seat 1 and the tool rest base 11 are fixed through bolts, and the bolts are tightly screwed; secondly, install the big coarse diamond abrasive band 3 of mesh number to burnishing device in, adjustment tension cylinder makes abrasive band 3 be in the state of tightening, and the furnace roller 12 clamping after will spraying is to lathe 15 on, and one end utilizes chuck 14 to press from both sides tightly, and the other end utilizes tailstock thimble 13 top tight, utilizes adjusting screw 92 to adjust burnishing device inclination for diamond abrasive band 3 can paste and lean on furnace roller 12 on the surface, and the fixed burnishing device angle sets up polishing parameter: the current, the rotating speed of the abrasive belt 3, the rotating speed of the roller, the stepping speed and the tension of the abrasive belt 3 move the polishing device to one end of the roller surface of the furnace roller 12 through the walking of the middle dragging plate; and finally, starting a lathe 15 to rotate the roller, starting a polishing device to operate the diamond abrasive belt 3, opening a travel switch of a tool rest base 11 to enable the abrasive belt 3 to perform constant-speed polishing from one end of the roller surface of the furnace roller 12 to the other end, sequentially replacing and adjusting the diamond abrasive belt 3, and polishing the surface of the furnace roller 12 from coarse to fine (60-120-200 meshes), wherein the machine is stopped to check the roller surface condition and measure the roughness after each polishing, and the surface spray coating layer is polished to be smooth and the roughness reaches a required value after the above treatment.
In summary, the polishing device for the continuous annealing galvanized wire high-temperature furnace roller is provided with the fixed seat matched with the lathe tool rest base, so that the whole polishing device can be conveniently fixed on the lathe tool rest base of a lathe, the position of the whole polishing device can be conveniently and accurately controlled by using the lathe, the polishing device is better adapted to the polishing working condition, and the polishing effect and efficiency are ensured; secondly, through the angle adjustment mechanism who sets up, can conveniently adjust and fixed polishing angle according to the polishing requirement, can guarantee the uniformity and the regularity of polished surface well, make the coating polishing problem of stove roller solve well, be worth using widely.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
Although embodiments of the present invention have been shown and described, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art without departing from the scope of the present invention.
Claims (10)
1. The utility model provides a burnishing device for moving back galvanized wire high temperature stove roller which characterized in that: the polishing mechanism comprises a connecting mechanism connected with a lathe, a polishing mechanism used for polishing a coating and a power mechanism used for providing power, wherein the connecting mechanism comprises a fixed seat matched with a tool rest base, the fixed seat is connected with the tool rest base when polishing is carried out, the power mechanism comprises a driving motor, the driving motor is arranged on the fixed seat, the polishing mechanism comprises a driving wheel, a driven wheel and an abrasive belt, the driving wheel is connected with the driving motor, the driving wheel is arranged on the fixed seat, the abrasive belt is arranged on the driving wheel and the driven wheel, and the driving wheel and the driven wheel are matched to drive the abrasive belt.
2. The polishing device for the continuous annealing galvanized wire high-temperature furnace roller as recited in claim 1, characterized in that: the fixing seat is provided with a plurality of reserved screw holes and is connected with the tool rest base through the reserved screw holes.
3. The polishing device for the continuous annealing galvanized wire high-temperature furnace roller as recited in claim 1, characterized in that: the polishing device further comprises a transmission mechanism, the transmission mechanism comprises a first transmission wheel, a second transmission wheel and a spindle, the first transmission wheel is connected with the driving motor, the second transmission wheel is connected with the driving wheel through the spindle, and the first transmission wheel is connected with the second transmission wheel through a belt.
4. The polishing device for the continuous annealing galvanized wire high-temperature furnace roller as recited in claim 3, characterized in that: the polishing and grinding mechanism further comprises a supporting arm, the supporting arm is arranged on the main shaft, and the main shaft penetrates through the supporting arm.
5. The polishing device for the continuous annealing galvanized wire high-temperature furnace roller as recited in claim 4, characterized in that: the driven wheel comprises a deviation rectifying wheel and a supporting wheel, and the deviation rectifying wheel and the supporting wheel are respectively arranged on the supporting arm.
6. The polishing device for the continuous annealing galvanized wire high-temperature furnace roller as recited in claim 5, characterized in that: the deviation rectifying wheel is arranged at the end part of the supporting arm far away from the main shaft, and the supporting wheel is arranged in the middle of the supporting arm.
7. The polishing device for the continuous annealing galvanized wire high-temperature furnace roller as recited in claim 6, characterized in that: and a pneumatic tensioning piece is arranged between the deviation rectifying wheel and the supporting arm, and the deviation rectifying wheel is connected with the supporting arm through the tensioning piece.
8. The polishing device for the continuous annealing galvanized wire high-temperature furnace roller as recited in claim 7, characterized in that: the polishing device further comprises an angle adjusting mechanism, the angle adjusting mechanism comprises an adjusting screw rod, a fixing frame and a cylindrical pin, the cylindrical pin is arranged on the supporting arm, the fixing frame is arranged on the fixing base, and the adjusting screw rod penetrates through the fixing frame and is movably connected with the supporting arm through the cylindrical pin.
9. The polishing device for the continuous annealing galvanized wire high-temperature furnace roller as recited in claim 8, characterized in that: the adjusting screw rod is in threaded connection with the fixing frame.
10. The polishing device for the continuous annealing galvanized wire high-temperature furnace roller as recited in claim 1, characterized in that: the polishing device further comprises a protective cover, and the protective cover is arranged outside the abrasive belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921254192.3U CN210550211U (en) | 2019-08-05 | 2019-08-05 | Polishing device for continuous annealing galvanized wire high-temperature furnace roller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921254192.3U CN210550211U (en) | 2019-08-05 | 2019-08-05 | Polishing device for continuous annealing galvanized wire high-temperature furnace roller |
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| Publication Number | Publication Date |
|---|---|
| CN210550211U true CN210550211U (en) | 2020-05-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921254192.3U Active CN210550211U (en) | 2019-08-05 | 2019-08-05 | Polishing device for continuous annealing galvanized wire high-temperature furnace roller |
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| CN (1) | CN210550211U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114851038A (en) * | 2022-07-06 | 2022-08-05 | 翔实光电科技(昆山)有限公司 | Polishing machine and polishing equipment with same |
| CN116922220A (en) * | 2023-09-19 | 2023-10-24 | 江苏杰航科技有限公司 | Polishing device for high-temperature furnace roller of continuous annealing galvanization line |
-
2019
- 2019-08-05 CN CN201921254192.3U patent/CN210550211U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114851038A (en) * | 2022-07-06 | 2022-08-05 | 翔实光电科技(昆山)有限公司 | Polishing machine and polishing equipment with same |
| CN116922220A (en) * | 2023-09-19 | 2023-10-24 | 江苏杰航科技有限公司 | Polishing device for high-temperature furnace roller of continuous annealing galvanization line |
| CN116922220B (en) * | 2023-09-19 | 2023-11-24 | 江苏杰航科技有限公司 | Polishing device for high-temperature furnace roller of continuous annealing galvanization line |
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