CN210547150U - In-box correcting device for container maintenance - Google Patents

Abstract

The utility model discloses an incasement correcting unit for container maintenance relates to the technical field of container maintenance. Comprises a guide rail unit and a correction unit; the guide rail unit comprises a slide rail and a base clamped in the slide rail, a supporting plate is arranged on the upper end face of the base in a lifting mode, guide plates are arranged on two sides of the supporting plate in a rotating mode, the guide plates are hinged to the supporting plate, and a guide cylinder is hinged between the lower end face of each guide plate and the supporting plate; the correcting unit comprises a correcting frame, a transfer wheel is fixed at the bottom of the correcting frame, a correcting rod is arranged on one side of the correcting frame in a lifting mode, and correcting hammers used for abutting against the inner wall of the container are arranged at two ends of the correcting rod in a sliding mode along the length direction of the correcting rod. The utility model discloses a guide rail unit drives the correction unit and shifts, and the cooperation guide board the roll-over slope, inside the correction unit enters into the container more easily, and the adjustment of correcting position and going on of alignment procedure all need not the workman and enter into the container inside, and it is more convenient, light to maintain.

Description

In-box correcting device for container maintenance

Technical Field

The utility model belongs to the technical field of the technique of container maintenance and specifically relates to an incasement correcting unit for container maintenance is related to.

Background

The container is a tool capable of carrying packaged or unpackaged goods for transportation and is convenient to load, unload and carry by mechanical equipment. The greatest success of a container lies in its standardization of products and the set of transportation systems established thereby. The standardization of a large object carrying dozens of tons can be realized, and a logistics system matched with ships, ports, routes, roads, transfer stations, bridges, tunnels and multimodal transportation in the global range is gradually realized on the basis of the standardization, which is indeed one of great curiosities created by mankind from history. However, in the process of mechanical transportation, the container is easily bumped or knocked, and the side wall thereof is deformed or bumped, so that if the container is not repaired in time, the service life of the container is rapidly reduced, and the amount of cargo is easily reduced when the cargo is loaded, thereby increasing the cost.

Patent publication No. CN207002105U discloses a container side plate maintenance device, which comprises a base, a supporting rod, a top pressing plate, a top pressing head, a jack and a bearing plate; the base is of a rectangular structure, and a plurality of support rods are fixedly welded on the base; the upper part of the supporting rod is fixedly connected with a bearing plate; the bearing plate is provided with a mounting base of a jacking head; the top cylinder of top pressure head runs through to be fixed on the mounting base, and the top pressure head is fixed to be set up in the one end of top cylinder, and the top pressure head stretches out towards isosceles trapezoid upper base one side direction. The utility model provides a container side plate maintenance device, which utilizes the jack to realize the repair of the box plate, and avoids the situations of paint peel falling and the like caused by knocking; by arranging the jacking head and the jacking plate, the jacking plate is attached to the container plate before jacking, so that the jacking head is accurately positioned, and the situation that reverse deformation is generated due to positioning errors in the jacking process is avoided.

The above prior art solutions have the following drawbacks: when the container is placed in the maintenance place, because factors such as the size of container, place restriction, the shape of putting of container can be different, and this maintenance equipment is very difficult when entering into the container inside, needs the workman to carry, and also very inconvenient when the position of treating the maintenance is look for in the container inside, has increased workman's working intensity.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing an incasement correcting unit for container maintenance, its advantage is: the guide rail unit drives the correction unit to align to the opening of the container, the correction frame can enter the container more easily through the transfer wheel, manual carrying and transfer are not needed, the position transfer of the correction frame in the correction process is easy and convenient, and the labor intensity of workers is greatly reduced.

The utility model discloses a can realize through following technical scheme:

an in-box correcting device for container maintenance comprises a guide rail unit and a correcting unit matched with the guide rail unit in a sliding manner;

the guide rail unit comprises a slide rail and a base clamped in the slide rail, a support plate is arranged on the upper end face of the base in a lifting mode, guide plates are rotatably arranged on two sides of the support plate, the guide plates are hinged to the support plate, and a guide cylinder is hinged between the lower end face of each guide plate and the support plate;

the correcting unit comprises a correcting frame, a transfer wheel is fixed at the bottom of the correcting frame, a correcting rod is arranged on one side of the correcting frame in a lifting mode, and correcting hammers used for abutting against the inner wall of the container are arranged at two ends of the correcting rod in a sliding mode along the length direction of the correcting rod.

Through adopting above-mentioned technical scheme, the frame is placed in the backup pad up end to the correction, and the workman slides on the slide rail through operating the base, makes the opening of correcting the frame and aiming at the container, then adjusts the height of backup pad to and the gradient of guide board, inside messenger's correction frame can easily enter into the container, the workman operates laborsaving, convenient more. The correcting frame enters the position to be corrected inside the container, the position of the correcting frame is finely adjusted through the transfer wheel, the correcting frame is more accurate, in the correcting process, a worker operates the correcting rod to lift, the correcting hammer is aligned to the position to be corrected, and finally the correcting hammer is driven to slide to correct the inner wall of the container. The adjustment of position among the whole correction process to and going on of correction all need not workman manually operation, and more original manual maintenance is more convenient, and more traditional calibration equipment operation gets up more nimble, light.

Further setting the following steps: two the one end that the aligning hammer kept away from each other all sets up to the face of buckling with container inner wall matching.

Through adopting above-mentioned technical scheme, the one end that the aligning hammer is close to the container inner wall laminates more with the container inner wall between, can assist the position of stabilizing the alignment jig, also is favorable to the correction of container inner wall department of deformation to recover simultaneously.

Further setting the following steps: the upper end face of the correcting rod is provided with a camera in a lifting mode.

Through adopting above-mentioned technical scheme, the camera can go up and down according to waiting to rectify the position in a flexible way, and the workman of being convenient for observes inside correction condition and the searching location condition of position outside, need not inside the workman enters into the container, and it is more convenient to operate.

Further setting the following steps: the upper end face of the correcting rod is fixedly provided with a shooting cylinder, and the camera is rotatably arranged on a piston rod of the shooting cylinder.

Through adopting above-mentioned technical scheme, the cylinder of making a video recording drives the camera and goes up and down, and the camera still can rotate simultaneously, and its shooting angle is more nimble, and the space that the workman can observe is bigger.

Further setting the following steps: and the top of the correcting frame is fixedly provided with an illuminating lamp.

Through adopting above-mentioned technical scheme, the light has improved the inside ambient brightness of container, and the shooting of the camera of being convenient for is observed, and the workman can notice more details to reduce the omission department of correction, improve correction accuracy and work efficiency.

Further setting the following steps: the correcting rod is close to one side of the correcting frame and is hinged with a correcting block, a driving motor used for driving the correcting rod to rotate around the correcting rod and the hinged position of the correcting block is fixed in the correcting block, a screw thread at one end of the correcting block is arranged in a penetrating mode and is rotatably connected with a screw rod in the correcting frame, and a guide rod fixed in the correcting frame is arranged at the other end of the correcting block in a penetrating mode.

Through adopting above-mentioned technical scheme, the lead screw rotates, and the correction block slides along the axis direction of lead screw to realize the lift adjustment of correcting lever, driving motor work makes the correcting lever rotate around the correction block, and the position of correcting lever can multi-direction be adjusted, makes the aligning hammer can aim at in waiting to rectify the position more accurately, and the workman operates also more conveniently.

Further setting the following steps: the correcting rod is arranged in a hollow mode, a correcting cylinder used for driving a correcting hammer to abut against the inner wall of the container is fixed in the correcting rod, and the correcting hammer is arranged on a piston rod of the correcting cylinder in a rotating mode.

Through adopting above-mentioned technical scheme, the air cylinder work of correction drives respective aligning hammer and slides, makes the aligning hammer can strike or butt at the inner wall of container, rectifies, according to the condition of waiting to rectify the position, can drive two aligning hammers respectively and slide, has satisfied the correction demand under the multiple environment.

Further setting the following steps: the lower terminal surface of base be fixed with slide rail joint complex pulley.

Through adopting above-mentioned technical scheme, the pulley realizes sliding of base, and the workman slides through operating the base and can drive the correction unit and be close to the container, operates laborsaving, convenient more.

Further setting the following steps: and a supporting cylinder for driving the supporting plate to lift is fixed in the base, and the supporting plate is inserted in the upper end surface of the base.

Through adopting above-mentioned technical scheme, the backup pad is pegged graft on the base, and the work of support cylinder has realized the lift adjustment of backup pad for the correction frame can enter into in the container of different specification heights conveniently.

To sum up, the utility model discloses a beneficial technological effect does:

1. the lifting support plate is matched with the guide plate which rotates and inclines, so that the correction frame can enter the container more easily, workers can operate the correction frame more conveniently and more conveniently in a labor-saving manner, and the entering requirements of containers with different specifications are met;

2. when the correcting position is positioned, the transfer wheel enables workers to adjust the correcting frame more easily, and the workers do not need to enter the container through the camera and the illuminating lamp, so that the working intensity of the workers is reduced;

3. the correction block that goes up and down to set up drives the correcting lever and carries out height control, and the correcting lever can also rotate around the hinge bar simultaneously, and this makes the regulation of correcting lever more nimble, can satisfy the different local correction demands of container inner wall, and the alignment process can be more accurate, and it is also more convenient to operate.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention;

fig. 2 is a top view of the present invention;

3 fig. 3 3 3 is 3 a 3 sectional 3 view 3 taken 3 along 3 the 3 plane 3 a 3- 3 a 3 in 3 fig. 3 2 3. 3

Reference numerals: 1. a slide rail; 2. a base; 3. a support plate; 4. a guide plate; 5. a guide cylinder; 6. a correcting frame; 7. a transfer wheel; 8. a correction lever; 9. correcting the hammer; 10. a camera; 11. a shooting cylinder; 12. an illuminating lamp; 13. a correction block; 14. a drive motor; 15. a screw rod; 16. a guide bar; 17. a correction cylinder; 18. a pulley; 19. a support cylinder; 20. a hinged lever; 21. a support bar; 22. an inner column; 23. a power motor; 24. correcting the motor; 25. camera motor.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

Referring to fig. 1 and 2, an in-box correcting apparatus for container maintenance disclosed for the present embodiment includes a rail unit and a correcting unit located above the rail unit. The guide rail unit comprises two parallel slide rails 1, the slide rails 1 are fixed on the ground, a base 2 is arranged in the slide rails 1 in a sliding mode along the length direction of the slide rails, pulleys 18 clamped in the slide rails 1 are fixed at four corners of the lower end face of the base 2, and the sliding of the base 2 in the slide rails 1 is achieved through the pulleys 18.

Referring to fig. 3, the up end of base 2 goes up and down to be provided with backup pad 3, base 2 internal fixation has the support cylinder 19 that is used for driving backup pad 3 to go up and down, base 2's up end all is fixed with bracing piece 21 in four corners department, the up end of bracing piece 21 is the opening setting, backup pad 3's lower terminal surface all is fixed with the inner prop 22 of pegging graft in bracing piece 21 in four corners department, when supporting cylinder 19 drive backup pad 3 and goes up and down, inner prop 22 and bracing piece 21 are pegged graft and are cooperated, play the effect of support and direction to backup pad 3, make backup pad 3 more steady. Because the container is placed back, the difference in height of the diapire of different specification containers apart from ground is not big, consequently, the lift adjustment distance of backup pad 3 is also less to satisfy the entering demand of different specification containers.

Referring to fig. 1, the supporting plate 3 is a rectangular parallelepiped, two ends of the supporting plate in the length direction are both hinged with guide plates 4, and the two guide plates 4 are symmetrically arranged about the center of the supporting plate 3. The lateral wall that base 2 is close to guide board 4 is connected with guide cylinder 5 in the articulated center department, and the directional guide board 4 of piston rod of guide cylinder 5 keeps away from the one end of backup pad 3 and is connected with guide board 4's lower terminal surface is articulated. The guide plate 4 is rotatably inclined through the guide cylinder 5, so that the guide correction unit can conveniently enter the container, and the entrance requirements of the bottom wall of the container on different heights are met.

Referring to fig. 1, the correcting unit comprises a correcting frame 6, the correcting frame 6 is a triangular column-shaped frame, transfer wheels 7 are fixed at four corners of the bottom of the correcting frame 6, and the correcting frame 6 can enter a container to work more conveniently and more conveniently through the transfer wheels 7. A correction block 13 is arranged on one side of the correction frame 6 in a lifting mode, the correction block 13 is in a cuboid shape, a screw rod 15 penetrates through threads at one end of the correction block 13, two ends of the screw rod 15 are connected into the correction frame 6 in a rotating mode through bearings, a guide rod 16 fixed in the correction frame 6 penetrates through the other end of the screw rod 15, the guide rod 16 and the screw rod 15 are arranged in the height direction of the correction frame 6, and a power motor 23 used for driving the screw rod 15 to rotate is fixed on the upper end face of the correction frame 6. The power motor 23 drives the screw rod 15 to rotate, so that the correcting block 13 linearly moves along the axial direction of the screw rod 15, and the lifting of the correcting block 13 is realized.

Referring to fig. 1 and 3, a correction rod 8 is hinged to one side of the correction block 13 away from the correction frame 6, a hinge rod 20 is arranged at the hinge position of the correction rod 8 and the correction block 13, the hinge rod 20 is fixed to the correction rod 8 and penetrates through the correction block 13, and a driving motor 14 for driving the hinge rod 20 to rotate is fixed to the side wall of the correction block 13. The drive motor 14 drives the hinge rod 20 to rotate, so as to drive the correcting rod 8 to rotate, and the position of the correcting rod 8 can be flexibly adjusted.

Referring to fig. 1, correcting lever 8 is inside hollow cuboid form, the inside of correcting lever 8 all slides at both ends department along its length direction and is provided with correction hammer 9, two correction hammers 9 set up about the central point symmetry of correcting lever 8, the horizontal cross-section of correcting the hammer is isosceles trapezoid, one side that the two kept away from each other is trapezoidal plane of buckling, this makes the one end that two correction hammers 9 kept away from each other can be inseparabler with the inner wall laminating of container, correcting hammer 9 is at the in-process that slides, the striking is at the inner wall of container, thereby rectify the inner wall shape of container.

Referring to fig. 1 and 3, two correction cylinders 17 are fixed in the hollow part of the interior of the correction rod 8, piston rods of the two correction cylinders 17 respectively point to two ends of the correction rod 8 and are fixed with a correction motor 24, the correction hammer 9 is fixed with an output shaft of the correction motor 24, the correction hammer 9 can also rotate when sliding, and the position of the correction hammer is adjusted, so that the correction hammer can better abut against the inner wall of the container to correct.

Referring to fig. 1, the correction rod 8 up end is fixed with the cylinder 11 of making a video recording in center department, the cylinder 11 of making a video recording is just fixed with camera motor 25 to the up end of the directional alignment jig 6 of piston rod of the cylinder 11 of making a video recording, camera motor 25's output shaft is fixed with camera 10, camera 10 liftable, rotate, can shoot the inside image of each angle of container, be convenient for workman's adjustment correction rod 8, the position of aligning weight 9 is in order to carry out more accurately to rectify, one side that alignment jig 6 is close to correction rod 8 still is fixed with light 12 in top center department, in shooting the alignment process, through light 12 auxiliary lighting, the workman can obtain clearer observation in the container outside the container, can be more accurate when operation correcting unit.

The implementation principle and the beneficial effects of the embodiment are as follows:

the correction frame 6 is placed at 3 up end of backup pad, and after the container was placed at 1 up end of slide rail, the workman operated backup pad 3 and slided on slide rail 1, made the correction frame 6 be close to the opening part of container, then adjusted the height of backup pad 3 or the gradient of guide board 4, made the correction frame 6 can enter into the container smoothly. After entering the container, the position of the inner wall to be corrected is found through the cooperation of the illuminating lamp 12, the camera 10 and the observation of the worker outside. Then adjusting the lifting of the correcting block 13 and the rotation of the correcting rod 8 to enable the correcting hammer and the correcting rod 8 to be positioned in the same horizontal line with the position to be corrected, at the moment, a worker operates the correcting hammer 9 far away from the correcting position to abut against the inner wall of the container, and then operates the correcting hammer 9 close to the correcting position to move to enable the correcting hammer to impact or abut against the correcting position, so that the correction of the inner wall of the container is completed.

The utility model discloses a guide rail unit realizes the nimble of correction unit and shifts, makes the correction unit can enter into the container inside more conveniently and rectify, need not workman's transport and shifts, uses light 12 and camera 10 to replace artifical the observation to look for, and more convenient laborsaving, the correcting lever 8 of multi-direction regulation, the automatic correction of beating the realization container have greatly alleviateed workman's work intensity, and correction efficiency also improves by a wide margin.

The embodiment of this specific implementation mode is the preferred embodiment of the present invention, not limit according to this the utility model discloses a protection scope, so: all equivalent changes made according to the structure, shape and principle of the utility model are covered within the protection scope of the utility model.

Claims (9)

1. The utility model provides an incasement correcting unit for container maintenance which characterized in that: the device comprises a guide rail unit and a correction unit matched with the guide rail unit in a sliding way;

the guide rail unit comprises a slide rail (1) and a base (2) clamped in the slide rail (1), a support plate (3) is arranged on the upper end face of the base (2) in a lifting mode, guide plates (4) are arranged on two sides of the support plate (3) in a rotating mode, the guide plates (4) are hinged to the support plate (3), and a guide cylinder (5) is hinged between the lower end face of each guide plate (4) and the support plate (3);

the correcting unit comprises a correcting frame (6), a transfer wheel (7) is fixed at the bottom of the correcting frame (6), a correcting rod (8) is arranged on one side of the correcting frame (6) in a lifting mode, and correcting hammers (9) used for abutting against the inner wall of the container are arranged at two ends of the correcting rod (8) in a sliding mode along the length direction of the correcting rod.

2. An in-box aligning device for use in container servicing according to claim 1, wherein the ends of the two aligning hammers (9) remote from each other are each provided with a bent surface for mating with the inner wall of the container.

3. An in-box correcting device for container maintenance according to claim 1, characterized in that the upper end surface of the correcting rod (8) is provided with a camera (10) in a lifting way.

4. An in-box correcting device for container maintenance according to claim 3, wherein a camera cylinder (11) is fixed on the upper end surface of the correcting rod (8), and the camera (10) is rotatably arranged on a piston rod of the camera cylinder (11).

5. An in-box aligning device for use in container servicing according to claim 1, characterized in that a lighting lamp (12) is fixed to the top of the aligning housing (6).

6. The in-box correcting device for container maintenance according to claim 1, wherein one side of the correcting rod (8) close to the correcting frame (6) is hinged with a correcting block (13), a driving motor (14) for driving the correcting rod (8) to rotate around the hinged position of the correcting rod and the correcting block (13) is fixed in the correcting block (13), one end of the correcting block (13) is threaded and provided with a screw rod (15) rotatably connected in the correcting frame (6), and the other end of the correcting block is threaded and provided with a guide rod (16) fixed in the correcting frame (6).

7. An in-box aligning device for container maintenance according to claim 6, characterized in that the aligning rod (8) is hollow, a aligning cylinder (17) for driving the aligning hammer (9) to abut against the inner wall of the container is fixed in the aligning rod (8), and the aligning hammer (9) is rotatably disposed on the piston rod of the aligning cylinder (17).

8. An in-box correction device for container maintenance according to claim 1, characterized in that the lower end face of the base (2) is fixed with a pulley (18) which is in snap fit with the slide rail (1).

9. An in-box correcting device for container maintenance according to claim 8, characterized in that a supporting cylinder (19) for driving the supporting plate (3) to ascend and descend is fixed in the base (2), and the supporting plate (3) is inserted into the upper end face of the base (2).

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