CN210547062U - Self-adjusting tension wire stretcher special for copper wire production - Google Patents
Self-adjusting tension wire stretcher special for copper wire production Download PDFInfo
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- CN210547062U CN210547062U CN201921061922.8U CN201921061922U CN210547062U CN 210547062 U CN210547062 U CN 210547062U CN 201921061922 U CN201921061922 U CN 201921061922U CN 210547062 U CN210547062 U CN 210547062U
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Abstract
The utility model discloses a self-adjusting tension wire stretcher special for copper wire production, which comprises a base and a vertical plate, wherein the vertical plate is welded on one side of the top end of the base; a control console is fixed on the outer wall of one side of the auxiliary vertical plate through a screw, the feeding mechanism comprises two second vertical frames fixed at the top end of the base, and the same feeding roller is rotatably connected between the second vertical frames; the stretching limiting mechanism comprises two connecting frames, the two connecting frames are welded on the side wall of the vertical plate and the side wall of the auxiliary vertical plate respectively, and the die is arranged between the two connecting frames. The utility model discloses can measure the holding power of dancer rools to the copper line, can give the control cabinet with the signal transmission to control elevating system adjustment dancer rools's height is in order to reach the tensile effect of automatically regulated.
Description
Technical Field
The utility model relates to a stretcher technical field especially relates to a self-modulation tension wire stretcher of copper line production is exclusively used in.
Background
Copper line in the in-process of processing use need stretch processing sometimes, and the stretcher that is used for tensile copper line at present is comparatively heavy, and the structure is comparatively complicated moreover, and the maintenance cost of use and equipment is higher.
When copper wires are produced and stretched, in the process that a traditional stretcher is used for containing the copper wires during stretching, coils of the copper wires on the take-up rollers become larger and larger along with the change of time, the tension of the copper wires cannot be automatically adjusted, and the quality of copper wire production is easily influenced; wear of the equipment is also accelerated.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the defects existing in the prior art and providing a self-adjusting tension wire stretcher specially used for copper wire production.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a self-adjusting tension wire stretcher special for copper wire production comprises a base and a vertical plate, wherein the vertical plate is welded on one side of the top end of the base; the outer wall of one side of the auxiliary vertical plate is provided with a control console.
Furthermore, the auxiliary vertical plate is in an h-shaped structure.
Furthermore, the feeding mechanism comprises two second vertical frames fixed at the top end of the base, and the same feeding roller is rotatably connected between the second vertical frames; the stretching limiting mechanism comprises two connecting frames, the two connecting frames are welded on the side wall of the vertical plate and the side wall of the auxiliary vertical plate respectively, the die is arranged between the two connecting frames, and one side of the die is provided with a stretching hole.
Further, the mould is H-shaped structure, and the top and the bottom of mould all have fastening bolt No. one through threaded connection.
Furthermore, the tension adjusting mechanism comprises a lifting mechanism and an adjusting roller, and an annular force measuring sensor is installed in the adjusting roller; and adjusting frames are fixedly arranged at both ends of the adjusting roller.
Further, elevating system includes a motor and two lead screws, and the recess has all been opened to the lateral wall of riser lateral wall and supplementary riser, and two lead screws all rotate to be connected in the recess, and the output shaft of a motor passes through the shaft coupling and cooperates with one of them lead screw stroke transmission, and the both sides of alignment jig all are provided with the connecting block, and the connecting block passes through the inner wall of threaded fixation in lead screw.
Further, the take-up mechanism comprises a second motor and two first vertical frames, wherein the second motor and the two first vertical frames are fixed at the top end of the base; the same wire take-up roller is rotatably connected between the two first vertical frames.
Further, the top of grudging post and the top of No. two grudging posts all articulate there is the roller lid, and roller lid lateral wall, grudging post and No. two grudging post lateral walls all are provided with the engaging lug, and per two adjacent engaging lugs pass through the bolt and form fixed coordination.
Furthermore, the second motor is in transmission fit with the take-up roller through a transmission mechanism, and the transmission mechanism is in belt transmission.
Furthermore, the two ends of the adjusting frame are provided with ring sleeves, and the ring sleeves are fixedly matched with the adjusting rollers through second fastening bolts.
The utility model has the advantages that:
1. through install annular force cell sensor in the dancer rools, can measure the holding power of dancer rools to the copper line, can give the control cabinet with the signal transmission to control elevating system adjusts the high effect in order to reach automatically regulated tension of dancer rools.
2. Through the mould that sets up H shape structure to the design of a fastening bolt solid disconnect-type of collocation, can change different moulds according to the demand, and the design has articulated roller cover, thereby can split roller cover, conveniently accomplishes the loading and unloading of receiving line roller and material loading roller, has improved the flexibility that equipment used.
3. Through the auxiliary vertical plate with the H-shaped structure, the effect of auxiliary supporting, stretching and limiting mechanism and tension adjusting mechanism can be achieved, and the stability of the equipment is improved.
4. By arranging the ring sleeve and the second fastening bolt, the adjusting roller can be replaced by disassembling the second fastening bolt, so that the phenomenon that the adjusting roller cannot be replaced after being ground is avoided; the operation is simple, convenient and quick.
Drawings
FIG. 1 is a schematic structural view of a drawing machine for producing a self-adjustable tension wire rod specially used for copper wire production according to the present invention;
FIG. 2 is a schematic structural view of a die of a self-adjustable tension wire stretcher specially used for copper wire production according to the present invention;
fig. 3 is the structure schematic diagram of the utility model provides a self-adjusting tension wire stretcher adjusting roller specially used for copper wire production.
In the figure: the automatic wire winding machine comprises a base 1, a vertical plate 2, a die 3, a connecting frame 4, a lead screw 5, a motor 6, a wire winding roller 7, a vertical frame 8, a motor 9, an auxiliary vertical plate 10, an adjusting roller 11, a control console 12, a feeding roller 13, a roller cover 14, a vertical frame 15, a fastening bolt 16, a stretching hole 17, an annular sleeve 18 and a fastening bolt 19.
Detailed Description
The technical solution of the present patent will be described in further detail with reference to the following embodiments.
Reference will now be made in detail to embodiments of the present patent, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present patent and are not to be construed as limiting the present patent.
In the description of this patent, it is to be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientations and positional relationships indicated in the drawings for the convenience of describing the patent and for the simplicity of description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the patent.
In the description of this patent, it is noted that unless otherwise specifically stated or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly and can include, for example, fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed. The specific meaning of the above terms in this patent may be understood by those of ordinary skill in the art as appropriate.
Example 1
Referring to fig. 1-2, a special self-adjusting tension wire stretcher for copper wire production comprises a base 1 and a vertical plate 2, wherein the vertical plate 2 is welded on one side of the top end of the base 1; in the embodiment, preferably, the auxiliary vertical plate 10 is in an h-shaped structure, so that the effect of auxiliary support of the stretching limiting mechanism and the tension adjusting mechanism can be achieved, and the stability of the equipment is improved; the outer wall of one side of the auxiliary vertical plate 10 is fixed with a control console 12 through screws, so that the equipment can be stabilized.
In the utility model, the feeding mechanism comprises two second vertical frames 15 fixed on the top end of the base 1, and the same feeding roller 13 is rotatably connected between the second vertical frames 15; the stretching limiting mechanism comprises two connecting frames 4, the two connecting frames 4 are respectively welded on the side wall of the vertical plate 2 and the side wall of the auxiliary vertical plate 10, the mold 3 is arranged between the two connecting frames 4, the shape and the structure of the mold 3 are not limited, in the embodiment, the mold 3 is preferably in an H-shaped structure, the top end and the bottom end of the mold 3 are both connected with a first fastening bolt 16 through threads, the mold 3 can be fixed between the two connecting frames 4 through the first fastening bolt 16, different molds can be replaced according to requirements due to the separated design, and the use flexibility of equipment is improved; simultaneously, open one side of mould 3 has tensile hole 17, and the copper product passes tensile hole 17 uniform stretching, can obtain the copper line of tensile hole 17 specification.
The tension adjusting mechanism comprises a lifting mechanism and an adjusting roller 11, wherein an annular force measuring sensor is installed in the adjusting roller 11, can measure the supporting force of the adjusting roller 11 to a copper wire, can transmit a signal to a console 12, and controls the lifting mechanism to adjust the height of the adjusting roller 11 so as to achieve the effect of automatically adjusting the tension; both ends of the adjusting roller 11 are fixedly provided with adjusting frames; the lifting mechanism can be a hydraulic cylinder, a push rod motor and the like, in the embodiment, preferably, the lifting mechanism comprises a first motor 6 and two lead screws 5, grooves are formed in the side wall of the vertical plate 2 and the side wall of the auxiliary vertical plate 10, the two lead screws 5 are rotatably connected in the grooves, and an output shaft of the first motor 6 is in stroke transmission fit with one lead screw 5 through a coupler; the connecting block has all been welded to the both sides of alignment jig, and the connecting block passes through the threaded fixation in lead screw 5's inner wall, can drive a lead screw 5 through a motor 6 and rotate and adjust the height of adjusting roller 11, accomplishes tension and adjusts, and another lead screw 5 plays balancing unit's effect, effectively avoids two alignment jigs not to be located the phenomenon emergence in the same horizontal plane.
The take-up mechanism comprises a second motor 9 and two first vertical frames 8, wherein the second motor 9 and the two first vertical frames are fixed at the top end of the base 1; the same wire take-up roller 7 is rotatably connected between the two first vertical frames 8; the top end of the first vertical frame 8 and the top end of the second vertical frame 15 are hinged with roller covers 14, connecting lugs are welded on the side walls of the roller covers 14, the side walls of the first vertical frame 8 and the second vertical frame 15, and every two adjacent connecting lugs are fixedly matched through bolts, so that the roller covers 14 can be disassembled, the assembly and disassembly of the wire take-up roller 7 and the feeding roller 13 are completed, and the use flexibility of equipment is improved; no. two motors 9 form transmission cooperation through drive mechanism and receipts line roller 7, and drive mechanism can be gear drive and belt drive etc. and this embodiment is preferred, and drive mechanism is belt drive.
The working principle is as follows: a feeding roller 13 filled with copper materials to be processed is arranged on a second vertical frame 15, and a take-up roller 7 is arranged on a first vertical frame 8; selecting a proper mold 3, fixing the mold through a first fastening bolt 16, drawing the pretreated copper material to pass through a drawing hole 17 and an adjusting roller 1 to be wound on a wire take-up roller 7 for fixing, and starting a second motor 10 to drive the wire take-up roller 7 to rotate through a belt transmission mechanism so as to finish the drawing of the copper material; in the stretching process, the annular force measuring sensor carries out lateral force and transmits signals to the control console 12, and the control console 12 controls the first motor 6 to work according to the signals so as to drive the screw rod 5 to rotate, so that the lifting adjusting roller 11 finishes tension adjustment and keeps stable tension stretching.
Example 2
Referring to fig. 3, in this embodiment, compared with embodiment 1, in order to facilitate replacement of the adjusting roller 11, ring sleeves 18 are welded at both ends of the adjusting frame, and the ring sleeves 18 are fixedly matched with the adjusting roller 11 through a second fastening bolt 19, so that the adjusting roller 11 can be replaced by detaching the second fastening bolt 19, and the phenomenon that the adjusting roller 11 cannot be replaced after being ground is avoided; the operation is simple, convenient and quick.
The working principle is as follows: when the adjusting roller 11 is worn due to long-term use of the adjusting roller 11, the device is closed, and the second fastening bolt 19 is unscrewed to remove the adjusting roller 11.
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.
Claims (10)
1. A self-adjusting tension wire stretcher special for copper wire production comprises a base (1) and a vertical plate (2), wherein the vertical plate (2) is welded on one side of the top end of the base (1), and is characterized in that a feeding mechanism, a stretching limiting mechanism, a tension adjusting mechanism and a wire rewinding mechanism are sequentially installed on the top end of the base (1) from left to right, and an auxiliary vertical plate (10) is arranged on one side of the top end of the base (1); a console (12) is arranged on the outer wall of one side of the auxiliary vertical plate (10).
2. The self-adjusting tension wire stretcher special for copper wire production as claimed in claim 1, wherein the auxiliary vertical plate (10) is of an "h" shaped structure.
3. The self-adjusting tension wire stretcher special for copper wire production as claimed in claim 2, wherein the feeding mechanism comprises two second vertical frames (15) fixed on the top end of the base (1), and the same feeding roller (13) is rotatably connected between the second vertical frames (15); tensile stop gear includes two link (4), and two link (4) weld respectively in the lateral wall of lateral wall and the supplementary riser (10) of riser (2), and between two link (4) mould (3), one side of mould (3) is opened there is tensile hole (17).
4. The self-adjusting tension wire stretcher special for copper wire production as claimed in claim 3, wherein the die (3) is of an H-shaped structure, and the top end and the bottom end of the die (3) are both connected with a first fastening bolt (16) through threads.
5. The self-adjusting tension wire stretcher special for copper wire production as claimed in claim 4, wherein the tension adjusting mechanism comprises a lifting mechanism and an adjusting roller (11), and an annular force transducer is installed in the adjusting roller (11); both ends of the adjusting roller (11) are fixedly provided with adjusting frames.
6. The self-adjusting tension wire stretcher special for copper wire production as claimed in claim 5, wherein the lifting mechanism comprises a motor (6) and two lead screws (5), the side walls of the vertical plate (2) and the auxiliary vertical plate (10) are both provided with grooves, the two lead screws (5) are both rotatably connected in the grooves, the output shaft of the motor (6) is in stroke transmission fit with one of the lead screws (5) through a coupler, connecting blocks are arranged on both sides of the adjusting frame, and the connecting blocks are fixed on the inner walls of the lead screws (5) through threads.
7. The self-adjusting tension wire stretcher special for copper wire production as claimed in claim 6, wherein the wire take-up mechanism comprises a second motor (9) fixed on the top end of the base (1) and two first stands (8); the same wire take-up roller (7) is rotatably connected between the two first vertical frames (8).
8. The self-adjusting tension wire stretcher special for copper wire production as claimed in claim 7, wherein the top end of the first vertical frame (8) and the top end of the second vertical frame (15) are hinged with roller covers (14), and the side walls of the roller covers (14), the first vertical frame (8) and the second vertical frame (15) are provided with connecting lugs, and every two adjacent connecting lugs form a fixed fit through bolts.
9. The self-adjusting tension wire stretcher special for copper wire production as claimed in claim 8, wherein the second motor (9) forms transmission fit with the wire take-up roller (7) through a transmission mechanism, and the transmission mechanism is belt transmission.
10. The machine for drawing self-adjusting tension wire dedicated to the production of copper wire according to any of claims 6-9, wherein the adjusting frame is provided with a ring sleeve (18) at both ends, and the ring sleeve (18) forms a fixed fit with the adjusting roller (11) through a second fastening bolt (19).
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CN201921061922.8U CN210547062U (en) | 2019-07-09 | 2019-07-09 | Self-adjusting tension wire stretcher special for copper wire production |
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CN201921061922.8U CN210547062U (en) | 2019-07-09 | 2019-07-09 | Self-adjusting tension wire stretcher special for copper wire production |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113291925A (en) * | 2021-06-01 | 2021-08-24 | 王飞 | Textile yarn tension adjusting system |
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2019
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113291925A (en) * | 2021-06-01 | 2021-08-24 | 王飞 | Textile yarn tension adjusting system |
CN113291925B (en) * | 2021-06-01 | 2023-06-06 | 东阳市禾川线业有限公司 | Textile yarn tension adjusting system |
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