CN210538592U

CN210538592U - Novel energy-saving equipment applied to canned fruit production line

Info

Publication number: CN210538592U
Application number: CN201921210593.9U
Authority: CN
Inventors: 刘春雷; 刘春成; 刘子前
Original assignee: Zunhua Jinjiabaiye Technology Co Ltd
Current assignee: Zunhua Jinjiabaiye Technology Co Ltd
Priority date: 2019-07-30
Filing date: 2019-07-30
Publication date: 2020-05-19
Anticipated expiration: 2029-07-30

Abstract

A novel energy-saving device applied to a canned fruit production line comprises two groups of transmission systems, a high-temperature sterilization chamber, a cooling tank, cooling liquid, a spraying device and a blow-drying device, wherein each group of transmission systems comprises a conveyor belt, a motor assembly, a driving wheel, a driven wheel and a transmission chain; the motor assembly comprises a three-phase motor and a speed reducer, wherein the three-phase motor is in gear joint with the speed reducer through transmission of a transmission chain, and the speed reducer is in gear joint with the driving wheel through the transmission chain; the two sides of the conveying belt are provided with chains which are respectively in tooth joint with the driving wheel and the driven wheel; the first transmission chain drives the first transmission belt to perform circular transmission through the first motor assembly, and the cooling liquid arranged in the cooling tank covers the middle part of the first transmission belt; the transmission chain drives a second conveyor belt to circularly transmit through a second motor component and penetrates through the high-temperature sterilization chamber, and the middle part of the second conveyor belt is covered by high-temperature sterilization liquid; an isolating device is arranged between the first conveyor belt and the second conveyor belt; the spraying device is arranged at one end of the cooling tank; the blow-drying device is arranged at the end close to the first conveyor belt.

Description

Novel energy-saving equipment applied to canned fruit production line

Technical Field

The utility model relates to an energy-saving equipment especially relates to a be applied to novel energy-saving equipment in fruit can production line.

Background

With the progress of human and the development and the need of society, people are more and more unique to convenient food which is convenient to carry and store, so that the canned fruit is bred, the canned fruit is the most common deep-processed product of the fruit, the superiority of the canned fruit, such as freshness preservation and convenience, is more and more popular with the public, and the canned fruit becomes a choice which is not good for people to live at home and travel and to visit relatives and friends in life.

As is well known, canned fruit inevitably includes steps such as sterilization, cooling, etc. in the production process, in the prior art, manufacturers who provide canned fruit production lines consider their own benefits, and often realize the processes of the above steps through a conveyor belt from the viewpoint of saving design cost and production cost, however, for the enterprises producing canned fruit, although the design seems that the production line is simple in design, the conveyor belt which is subjected to the sterilization and cooling steps in the process of producing canned fruit is designed to be an independent conveyor belt, thereby causing energy waste of the enterprises, and although the cost is reduced at the initial stage of purchasing the production line, the production cost is increased when the product is produced for a long time, so that the energy waste is not compensated, the production cost of the enterprises is increased, and the energy waste is also caused.

In the prior art, for example, chinese patent (application No. CN200520024552.2, publication No. CN2807801Y) discloses a laminated water bath sterilization tunnel, which has the following technical scheme: the sterilization chamber (1), the heat preservation chamber (2) and the cooling chamber (3) are arranged in an up-and-down stacked mode, a water bath (7) and a chain net conveyor (9) with a conveying net penetrating through the water bath are longitudinally arranged in the sterilization chamber, a chain net conveyor (11) is longitudinally arranged in the heat preservation chamber, and a water tank (12) and a chain net conveyor (4) with a conveying net penetrating through the water tank are longitudinally arranged in the cooling chamber; the sterilizing chamber (1), the heat preservation chamber (2), the cooling chamber (3) and the air drying chamber (4) are composed of a frame (8) and a heat preservation guard plate (5) fixed on the frame (8), a feed port (6) is arranged at the upper end of the sterilizing chamber, a discharge port is arranged at the end of the cooling chamber, and a material transferring port is arranged between every two layers of structures; the sterilization chamber (1), the heat preservation chamber (2) and the cooling chamber (3) can be combined into an upper and a lower two-layer structure with any adjacent two and the third one; the basic structure of the chain net conveyor (9) comprises: the device comprises a rack (9-8), a chain type conveying net (9-4) arranged on the rack, a driving chain wheel (9-6) and a tail wheel (9-1) which are respectively arranged at two ends of the chain type conveying net, a speed reducer (9-7) connected with the driving chain wheel, a supporting wheel (9-5) and a steering wheel (9-2) which are used for supporting the chain type conveying net, and scraping plates are transversely arranged on the chain type conveying net (9-4) of a chain type net conveyor in a sterilizing chamber and a cooling chamber, and the utility model has the advantages that the occupied space of the equipment is greatly saved through the arrangement of a laminated structure; the stability of the product is improved by arranging the heat preservation chamber; the application of the circulating water pipes in the sterilizing chamber water bath pool and the cooling chamber water tank can save energy and improve production efficiency; the application of the laminated closed structure reduces the heat loss, improves the production efficiency and improves the working environment. However, this solution is complicated in structure, and at the same time, a heat-insulating chamber is designed, which increases the production cost, and in addition, although this solution claims to include an "air-drying chamber", this "air-drying chamber" does not exist in combination with the description of this specification and the drawings thereof, and those skilled in the art cannot determine the structural configuration of the "air-drying chamber" and how to "air-dry" the product without any doubt according to the description of this publication. In addition, the applicant Shijiazhuang Shida food science and technology industry Co., Ltd related patent (application No. CN200520024551.8, publication No. CN2807800Y) discloses a continuous sterilization, heat preservation, cooling and air drying tunnel, which is complicated in structure, not beneficial to the application of enterprises and high in cost due to the same problems, and the technical means adopted by the technical scheme is different from that of the application.

In addition, in the prior art, for example, chinese patent (application number: CN201620109793, publication number: CN205624275U) discloses a food sterilization and drying assembly line, which is formed by sequentially connecting a sterilization line (1), a cooling line (2), a stirring and washing line (3) and a drying assembly line (4), wherein a feeding device (5) is further disposed in front of the sterilization line (1), a discharging device (6) is disposed at the rear end of the drying assembly line (4), and the feeding device (5), the sterilization line (1), the cooling line (2), the stirring and washing line (3), the drying assembly line (4) and the discharging device (6) are connected through a conveying device (7); the pasteurization line (1) includes the pasteurization pond, cooling line (2) are including the cooling bath, stirring washing line (3) are including stirring the pond and wasing the pond, stoving assembly line (4) are including drying tank, thermantidote, hot-blast fan, radiator fan and throwing moving equipment. However, the structure and structure of the conveying device are not described in the prior art, and how to connect the conveying device with each production line is not described, although various transmission structures exist in the prior art, different transmission structures are suitable for different production processes to achieve production optimization and save products, while a set of energy-saving equipment specially designed for can processing production is obtained by creative labor of technicians in the field, and the difference is not directly obtained by replacing the conventional means in the field. In addition, combine the research that this technical staff in this field is according to this prior art, this food disinfects and stoving assembly line is the defect that exists among the prior art that this application will solve, disinfect promptly, cool off and adopt a conveyer belt, wasted the resource, to the little enterprise that just starts, increased manufacturing cost to be unfavorable for the development of enterprise.

Thirdly, in the prior art, for example, chinese patent (application number: CN201620109793, publication number: CN205624275U) discloses a chain type pasteurization device, which comprises a first frame and a second frame sequentially arranged, wherein the first frame is provided with a heating tank, a heat transfer mesh belt mechanism and a filter mesh belt mechanism, the filter mesh belt mechanism and the heat transfer mesh belt mechanism are arranged up and down and have opposite circulating rotation directions, a lower mesh surface of the filter mesh belt mechanism and an upper mesh surface of the heat transfer mesh belt mechanism respectively pass through an inner cavity of the heating tank, and mesh surfaces of the filter mesh belt mechanism and the heat transfer mesh belt mechanism are respectively and uniformly provided with a material blocking plate strip; a cooling tank and a cooling conveying mesh belt mechanism are arranged on the second rack, the upper mesh surface of the cooling conveying mesh belt mechanism penetrates through the inner cavity of the cooling tank, and the feeding end is positioned below the discharging end of the heating conveying mesh belt mechanism; the longitudinal section of the heating groove is ship-shaped, and a heat-insulating cover plate is arranged on the heating groove and used for keeping the water temperature in the heating groove; one side of the heating groove is provided with a plurality of steam inlets and is connected with a steam pipeline for introducing steam to heat the water in the heating groove. However, the prior art driving structure is complex, and at the same time, the spraying device and the blowing device are not used, because the prior art is applied to the production of dishes, while the application is applied to the production of food cans, and the difference of the produced products inevitably causes that the prior art has no motivation to arrange the spraying device and the blowing device on the production line, and the driving device is also designed according to the production requirements.

Further, examples such as application No.: the technical scheme adopted by the mesh belt type conveying and cooling device with the cleaning and disinfecting functions disclosed in CN201310089963.9 is different from that of the application, and is complex in structure and low in working efficiency compared with the application.

In conclusion, the person skilled in the art does not combine the above-mentioned prior art with the teachings of the present invention, and the differences are not common knowledge in the art and are obtained by direct substitution in the conventional means, so that the above-mentioned prior art is different from the claimed technical solutions of the present application and is not in the substantially same category, and the application cannot use the above-mentioned technical solutions to evaluate the novelty of the present application, but on the contrary, the claimed technical solutions of the present application have prominent essential features and significant advances compared with the prior art, and thus have the criteria of patent law for evaluating the novelty.

SUMMERY OF THE UTILITY MODEL

In order to solve the deficiencies in the prior art, a novel energy-saving device applied to a canned fruit production line is provided, and the technical scheme is as follows:

including two sets of transmission systems, high temperature retort room 13, cooling bath 5, coolant liquid 6, spray set 3, the device 2 that weathers, characterized in that: each group of transmission systems comprises a conveyor belt, a motor assembly, a driving wheel, a driven wheel and a transmission chain; the motor assembly comprises a three-phase motor and a speed reducer, wherein the three-phase motor is in gear joint with the speed reducer through transmission of a transmission chain, and the speed reducer is in gear joint with the driving wheel through the transmission chain; the two sides of the conveying belt are provided with chains which are respectively in tooth joint with the driving wheel and the driven wheel; the first transmission chain 20 drives the first transmission belt 4 to perform circular transmission through the first motor assembly, and the cooling liquid 6 arranged in the cooling tank covers the middle part of the first transmission belt 4; the second transmission chain 17 drives a second conveyor belt 10 to circularly transmit through a second motor component and penetrates through the high-temperature sterilization chamber 13, and the middle part of the second conveyor belt 10 is covered by high-temperature sterilization liquid; an isolation device 8 is arranged between the first conveyor belt 4 and the second conveyor belt 10; the spraying device 3 is arranged at one end of the cooling tank 5; the blowing device 2 is arranged at the end close to the first conveyor belt 4 and is used for drying the fruit can caps and the bodies of the fruit can caps.

Preferably, the temperature in the high-temperature sterilization chamber is 60 to 100 degrees.

Preferably: the cooling liquid is tap water; the spraying device is disposed at a 1/3 portion of the length of the first conveyor belt.

Preferably: the conveying speed of the first and second conveyor belts is 30-50 cm/min.

Preferably: the conveyer belt is formed by splicing stainless steel plates with edge groove structures.

Preferably: the isolating device is a transition plate made of stainless steel.

Has the advantages that: compared with the prior art, the utility model discloses following beneficial effect has: the sterilization, cooling and blow-drying are integrated, and meanwhile, the conveyor belt adopted for sterilization and cooling is arranged separately, so that the energy is saved, the structure is simple, the production efficiency is increased, and the production cost of enterprises is reduced; in addition, the two end parts of the conveying belt are provided with different slopes, so that the seamless connection of the steps of disinfection, cooling, cleaning and blow-drying in a production line is facilitated, the working efficiency is also facilitated to be improved, the production cost is reduced, and the design cost is reduced.

Drawings

Fig. 1 is a schematic structural diagram of a novel energy-saving device applied to a canned fruit production line.

Wherein: 1, driving a wheel I; 2, an air blowing device; 3, a spraying device; 4 a first conveyor belt; 5, cooling the tank; 6, cooling liquid; 7, a driven wheel I; 8, a transition plate; 9, driving wheel II; 10 a second conveyor belt; 11, a high-temperature sterilization tank; 12 high-temperature sterilizing liquid; 13 high-temperature sterilizing chamber; 14, a second driven wheel; 15, a second motor; 16, a second speed reducer; 17 a second transmission chain; 18, a first motor; 19 a first speed reducing mechanism; 20 drive chain one.

Detailed Description

The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art.

The production process of canned fruit includes the steps of sterilization, cooling and the like, in the prior art, the process of realizing the steps is often realized by a conveyor belt in an enterprise for producing canned fruit, namely, the conveyor belt firstly passes through a high-temperature sterilization process, the conveyor belt naturally and passively rises to the sterilization temperature in the process, after the sterilization process is finished, the conveyor belt drives the canned fruit to enter the cooling process immediately, so that the conveyor belt is passively cooled, and after the cooling process is finished, the conveyor belt returns to the sterilization process and passively rises to …, and the process is repeated, so that the work process inevitably causes energy waste due to most energy consumed by the conveyor belt, although products in the background technology (such as application number: CN200520024552.2, publication number: CN2807801Y) are invented in the prior art or the structure is complicated, but the prior art or the structure is complicated, Or the operation is complicated and is not beneficial to enterprise production, and meanwhile, the inventor finds that even if sterilization and cooling in the prior art realize respective functions through different transmission modes, seamless junction is still not achieved, namely, the canned fruits do not enter a cooling device immediately after the sterilization step to realize the cooling step, but enter the cooling step after passing through an exposed or closed chamber for a certain distance, so that the production efficiency is reduced, therefore, the cooling equipment adopts the structure that a cooling tank is filled with cooling liquid, a conveyor belt for realizing the sterilization step and a conveyor belt for realizing the cooling step are designed separately, and are covered by a transition plate at the same time, so that the seamless junction of the conveyor belt and the conveyor belt is realized, in addition, when an engineering designer designs a production line, the conveyor belt for realizing the sterilization step is only operated to the end part of the cooling tank and the conveyor belt for realizing the cooling step is returned immediately after being handed over, the temperature of the conveyor belt is not reduced too much, the design can reduce energy waste and improve working efficiency, and compared with a conventional production line, the design saves at least 20% of energy compared with the conventional design, so that the production line is very suitable for production and application of enterprises.

The technical scheme of the invention is realized by the following technical characteristics: the utility model provides a be applied to novel energy-conserving equipment in canned fruit production line, includes two sets of transmission system, high temperature retort room 13, cooling bath 5, coolant liquid 6, spray set 3, blast apparatus 2, characterized in that: each group of transmission systems comprises a conveyor belt, a motor assembly, a driving wheel, a driven wheel and a transmission chain; the motor assembly comprises a three-phase motor and a speed reducer, wherein the three-phase motor is in gear joint with the speed reducer through transmission of a transmission chain, and the speed reducer is in gear joint with the driving wheel through the transmission chain; the two sides of the conveying belt are provided with chains which are respectively in tooth joint with the driving wheel and the driven wheel; the first transmission chain 20 drives the first transmission belt 4 to perform circular transmission through the first motor assembly, and the cooling liquid 6 arranged in the cooling tank covers the middle part of the first transmission belt 4; the second transmission chain 17 drives a second conveyor belt 10 to circularly transmit through a second motor component and penetrates through the high-temperature sterilization chamber 13, and the middle part of the second conveyor belt 10 is covered by high-temperature sterilization liquid; an isolation device 8 is arranged between the first conveyor belt 4 and the second conveyor belt 10; the spraying device 3 is arranged at one end of the cooling tank 5; the blowing device 2 is arranged at the end close to the first conveyor belt 4 and is used for drying the fruit can caps and the can bodies; the temperature in the high-temperature sterilization chamber is 60-100 ℃, preferably 97.5 ℃; the sterilization method of the sterilization chamber may be preferably pasteurization; the cooling liquid is tap water; the spraying device is arranged at 1/3 part of the length of the first conveyor belt; the conveying speed of the first conveyor belt and the second conveyor belt is 30-50 cm/min; the conveyer belt material adopts the stainless steel to it is articulated to form for the stainless steel sheet that 15 centimetres width have the arris groove structure, and this kind of structural design has increased frictional force, thereby can be with placing the stable forward movement of can bottle above it.

The working principle is as follows:

the semi-finished canned fruit which is not sterilized is conveyed to one end of a high-temperature sterilizing chamber through a conveyor belt, the semi-finished canned fruit is conveyed to the sterilizing chamber through a second conveyor belt for sterilization operation, the sterilizing method can adopt a high-temperature sterilization method or a pasteurization method, the temperature in the sterilizing chamber can be kept at 97.5 degrees constantly (different constant temperatures are adopted according to the fruit varieties of the canned fruit), the canned fruit which is subjected to the sterilization step is conveyed out of the high-temperature sterilizing chamber through the second conveyor belt and is intersected with a first conveyor belt at a transition plate after the sterilization process is carried out for 25 to 40 minutes, the canned fruit is conveyed from the high-temperature sterilizing chamber through the second conveyor belt, then is conveyed into a cooling liquid in a cooling tank through an upper slope of about 5 to 10 degrees in the horizontal direction, the transition plate and a lower slope of about 5 to 10 degrees in the horizontal direction through the first conveyor belt (note: when the sterilized canned fruit reaches the transition plate, since the fruit cans behind it are passively transported by the second conveyor belt onto the first conveyor belt), cooling of the fruit cans is achieved, the cooling time will be as long as desired 20-50 minutes, at the end of the first conveyor belt, the cans are carried out of the cooling liquid through an upward slope of about 5-10 degrees for about 1/3 of the total length of the first conveyor belt, and a shower device is provided near the upward slope and in front of the blowing device, the spraying device is used for supplementing cooling liquid in the cooling tank (a water outlet is arranged at the bottom of the open cooling tank and the high-temperature sterilization tank, and when the cooling tank works, a certain amount of cooling liquid properly flows out of the water outlet to prevent the cooling liquid supplemented by the spraying device from overflowing out of the cooling tank), and is used for washing the canned fruit; after the process, the canned fruits after being sterilized, cooled, cleaned and dried are conveyed to a packaging workshop through another conveyor belt for labeling and packaging. In addition, the two end parts of the conveying belt are provided with different slopes, so that the seamless connection of the steps of disinfection, cooling, cleaning and blow-drying in a production line is facilitated, and the working efficiency is improved.

The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the principles of the present invention may be applied to any other embodiment without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims

1. The utility model provides a be applied to novel energy-conserving equipment in canned fruit production line, includes two sets of transmission system, high temperature retort room, cooling bath, coolant liquid, spray set, blast apparatus, characterized in that: each group of transmission systems comprises a conveyor belt, a motor assembly, a driving wheel, a driven wheel and a transmission chain; the motor assembly comprises a three-phase motor and a speed reducer, wherein the three-phase motor is in gear joint with the speed reducer through transmission of a transmission chain, and the speed reducer is in gear joint with the driving wheel through the transmission chain; the two sides of the conveying belt are provided with chains which are respectively in tooth joint with the driving wheel and the driven wheel; the first transmission chain drives the first transmission belt to perform circular transmission through the first motor assembly, and the cooling liquid arranged in the cooling tank covers the middle part of the first transmission belt; the transmission chain drives a second conveyor belt to circularly transmit through a second motor component and penetrates through the high-temperature sterilization chamber, and the middle part of the second conveyor belt is covered by high-temperature sterilization liquid; an isolation device is arranged between the first conveyor belt and the second conveyor belt; the spraying device is arranged at one end of the cooling tank; the blowing device is arranged at the end close to the first conveyor belt and is used for drying the fruit can bottle caps and the bottle bodies of the fruit can bottle caps.

2. The new energy saving equipment applied to fruit can production line according to claim 1, characterized by: the indoor temperature of the high-temperature sterilizing chamber is 60-100 ℃.

3. The new energy saving equipment applied to fruit can production line according to claim 1, characterized by: the structure of conveyer belt is formed for the stainless steel plate concatenation that has the arris groove structure.

4. The new energy saving equipment applied to fruit can production line according to claim 1, characterized by: the conveying speed of the first and second conveyor belts is 30-50 cm/min.

5. The new energy saving equipment applied to fruit can production line according to claim 1, characterized by: and an isolating device is arranged between the first conveyor belt and the second conveyor belt.