CN210537553U - Bundling machine bale high density control room - Google Patents
Bundling machine bale high density control room Download PDFInfo
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- CN210537553U CN210537553U CN201920683941.8U CN201920683941U CN210537553U CN 210537553 U CN210537553 U CN 210537553U CN 201920683941 U CN201920683941 U CN 201920683941U CN 210537553 U CN210537553 U CN 210537553U
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- fixed
- plate
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- cavity
- controller
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- 239000000463 material Substances 0.000 claims abstract description 51
- 239000010902 straw Substances 0.000 claims abstract description 34
- 238000006073 displacement reaction Methods 0.000 claims abstract description 16
- 238000009434 installation Methods 0.000 claims abstract description 15
- 238000005192 partition Methods 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 238000010009 beating Methods 0.000 abstract description 4
- 238000007689 inspection Methods 0.000 abstract description 2
- 238000003973 irrigation Methods 0.000 description 2
- 230000002262 irrigation Effects 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 230000010365 information processing Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000003911 water pollution Methods 0.000 description 1
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Abstract
The utility model relates to a bundling machine technical field discloses a bundling machine bale high density control room, and it includes the casing, and fixed mounting has the controller on the casing, the inner chamber of casing divide into through the baffle and is located the material pressing cavity on upper portion, is located the installation cavity of lower part, and the top inner wall of installation cavity inlays the dress and is fixed with laser displacement sensor, and the left side wall of casing is equipped with the discharge gate that matches with the material pressing cavity, preceding, the back lateral wall of casing all is fixed with horizontal second pneumatic cylinder, and the apron that the piston rod of two second pneumatic cylinders suits with the discharge gate is fixedly connected with in the lump, the left side inner wall of pressing the material cavity is fixed with horizontal first pneumatic cylinder. The utility model discloses not only can be used for beating bundle straw, and can also the automated inspection straw characteristic to feed back to the controller, thereby automatic control is to the pressure size of straw, and the bundle size of beating of straw, and then can control the density of bale as required.
Description
Technical Field
The utility model relates to a bundling machine technical field especially relates to a bundling machine bale high density control room.
Background
The crop straws are mainly used as living fuel originally, but with the construction and development of rural areas in China, the popularization of natural gas causes straw waste. Because of its density is little, lead to collecting, the transportation difficulty, if not handle in time, can influence the planting of next quarter crops, if directly put in field ground or irrigation canals and ditches both sides, under the rainwater washes, the straw is washed to cause water pollution in the river course irrigation canals and ditches, consequently burns into the main mode for handling the straw on the spot, and the straw that burns in a large number nevertheless can produce dense smog, causes serious environmental pollution problem.
The bundling machine in the prior art is low in bundling rate, low in bundling density, low in bundling uniformity, large in noise and vibration of machines, low in working reliability, short in service life, too loose in bundled straw bundles, capable of occupying large space in the transportation process, not beneficial to transportation and storage of the straw bundles, incapable of identifying straw types and parameters such as water content, incapable of adjusting the pressure of a compression mechanism in real time according to the use of the straw types, incapable of detecting and adjusting the vibration conditions of an engine and a vehicle body in the working process of the bundling machine, and free of a complete straw bundle monitoring and adjusting system.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the problem in the background art and providing a bundling machine bale high density control room.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a high-density control chamber for bales of a bundling machine comprises a shell, wherein a controller is fixedly installed on the shell, an inner cavity of the shell is divided into a material pressing cavity at the upper part and an installation cavity at the lower part by a partition plate, a laser displacement sensor is fixedly embedded in the inner wall at the top part of the installation cavity, a discharge hole matched with the material pressing cavity is formed in the left side wall of the shell, transverse second hydraulic cylinders are fixedly arranged on the front side wall and the rear side wall of the shell, piston rods of the two second hydraulic cylinders are fixedly connected with a cover plate matched with the discharge hole, a transverse first hydraulic cylinder is fixedly arranged on the left inner wall of the material pressing cavity, a movable plate in the material pressing cavity is fixedly connected with the piston rod of the first hydraulic cylinder in a sliding manner, a plurality of pressure sensors are fixedly arranged on the right side of the movable plate, and input ends of the plurality of pressure, the fixed horizontal guide bar in left side of movable plate, the guide ring on being fixed in the baffle has been cup jointed in the slip on the guide bar, the right-hand member of baffle is fixed with moisture content sensor, laser displacement sensor, pressure sensor all with the input electric connection of controller, first pneumatic cylinder, second pneumatic cylinder all with controller output electric connection, be fixed with the material returned board in the installation cavity, form between the right side wall of material returned board and installation cavity and press the guide passageway of material cavity intercommunication, fixed mounting has the feed mechanism who matches with the guide passageway in the installation cavity.
Preferably, the feeding mechanism includes a rotating shaft rotatably mounted in the mounting cavity, one end of the rotating shaft penetrates out of the housing and is connected with a driving motor fixed outside the housing through a gear set transmission, the output end of the controller is electrically connected with the driving motor, a fixed cylinder is fixedly sleeved on the rotating shaft, a plurality of groups of feeding rod sets are fixed on the fixed cylinder along the length direction, the lower end of the stripper plate is in clearance fit with the fixed cylinder, and the lower end of the stripper plate is provided with a stripper groove matched with the feeding rod sets.
Preferably, the feeding rod group comprises a plurality of arc-shaped feeding rods, the feeding rods are arranged at equal intervals along the circumferential direction of the fixed cylinder, the size of each feeding rod is matched with the material returning groove, an opening matched with each feeding rod is formed in the left side of the lower portion of the shell, and the opening corresponds to the material returning groove.
Preferably, the straw type recognition device is fixedly embedded on the inner wall of the top of the mounting chamber, the vibration sensor is fixedly arranged at the bottom of the partition plate, and the vibration sensor and the straw type recognition device are electrically connected with the input end of the controller.
Preferably, the laser displacement sensor is positioned above the right side of the pressing plate, and the moisture content sensor is positioned in the material guide channel.
Preferably, the size of the moving plate is consistent with that of the pressing plate, and the moving plate and the pressing plate are both adapted to the size of the pressing cavity.
Preferably, a power supply is fixed on the rear side of the shell and provided with a power line.
The utility model has the advantages that:
the utility model discloses in, through moisture content sensor, straw kind recognition device, laser displacement sensor, a controller, the second pneumatic cylinder, vibration sensor, first pneumatic cylinder, a pressure sensor, the setting of clamp plate, not only can be used for beating bundle straw, and can also the automated inspection straw characteristic, and feed back to the controller, thereby the automatic control is to the pressure size of straw, and the bundle size of beating of straw, and then can control the density of bundle as required, thereby obtain the bale of ideal density, fine meeting with bundling machine's structural feature and actual operating characteristic, it is accurate to detect data, high accuracy, and can show the data that detect in real time, the convenience carries out subsequent processing to detecting data.
Drawings
Fig. 1 is a schematic structural view of a bale high-density control room of the bundling machine according to the present invention;
FIG. 2 is a schematic front view of a high-density control room for bales of a baler according to the present invention;
fig. 3 is the utility model provides a stripper plate of bundling machine bale high density control room looks sideways at the schematic diagram.
In the figure: the device comprises a shell 1, a partition plate 2, a material returning plate 3, a material returning groove 301, a material pressing chamber 4, a material guiding channel 5, a mounting chamber 6, a first hydraulic cylinder 7, a moving plate 8, a pressure sensor 9, a pressing plate 10, a guide rod 11, a guide ring 12, a laser displacement sensor 13, a cover plate 14, a second hydraulic cylinder 15, a rotating shaft 16, a fixed cylinder 17, a driving motor 18, a controller 19, a water content sensor 20, an opening 21, a vibration sensor 22 and a straw type identification device 23.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
Referring to fig. 1-3, a high-density bale control chamber of a bundling machine comprises a housing 1, a controller 19 is fixedly installed on the housing 1, the inner cavity of the housing 1 is divided into a material pressing chamber 4 positioned at the upper part and a mounting chamber 6 positioned at the lower part by a partition plate 2, a laser displacement sensor 13 is fixedly embedded in the inner wall of the top part of the mounting chamber 6, a discharge port matched with the material pressing chamber 4 is arranged on the left side wall of the housing 1, transverse second hydraulic cylinders 15 are fixedly arranged on the front and rear side walls of the housing 1, cover plates 14 matched with the discharge port are fixedly connected with the piston rods of the two second hydraulic cylinders 15, a transverse first hydraulic cylinder 7 is fixedly arranged on the inner wall of the left side of the material pressing chamber 4, a movable plate 8 in sliding fit in the material pressing chamber 4 is fixedly connected with the piston rod of the first hydraulic cylinder 7, a plurality of pressure sensors 9 are fixedly connected on the right side of the movable plate 8, and a pressing plate 10 in, fixed horizontal guide bar 11 in left side of movable plate 8, slip on guide bar 11 and cup jointed the guide ring 12 who is fixed in on the baffle 2, the right-hand member of baffle 2 is fixed with moisture content sensor 20, laser displacement sensor 13, pressure sensor 9 all with controller 19's input electric connection, first pneumatic cylinder 7, second pneumatic cylinder 15 all with controller 19 output electric connection, installation cavity 6 internal fixation has material returned board 3, form between material returned board 3 and the right side wall of installation cavity 6 and press the guide passageway 5 of material cavity 4 intercommunication, fixed mounting has the feed mechanism who matches with guide passageway 5 in the installation cavity 6.
In this embodiment, feed mechanism installs pivot 16 in installation cavity 6 including rotating, the one end of pivot 16 is worn out casing 1 and is connected with the driving motor 18 who is fixed in the casing 1 outside through the gear train transmission, controller 19's output and driving motor 18 electric connection, fixed cover is equipped with solid fixed cylinder 17 on the pivot 16, gu fixed cylinder 17 is gone up and is fixed with multiunit feed rod group along length direction, the lower extreme and the solid fixed cylinder 17 clearance fit of material returned board 3, and the lower extreme of material returned board 3 is equipped with material returned groove 301 that matches with feed rod group.
In this embodiment, the feeding rod group includes a plurality of curved feeding rods, the feeding rods are arranged along the circumference of the fixed cylinder 17 at equal intervals, the size of the feeding rods is adapted to the material returning groove 301, the left side of the lower part of the shell 1 is provided with an opening 21 matched with the feeding rods, and the opening 21 corresponds to the material returning groove 301.
In this embodiment, the straw type recognition device 23 is fixedly embedded on the inner wall of the top of the installation chamber 6, the vibration sensor 22 is fixedly arranged at the bottom of the partition board 2, and both the vibration sensor 22 and the straw type recognition device 23 are electrically connected with the input end of the controller 19.
In the present embodiment, the laser displacement sensor 13 is located above the right side of the pressing plate 10, and the moisture content sensor 20 is located in the material guide passage 5.
In the present embodiment, the moving plate 8 and the pressing plate 10 have the same size, and both the moving plate 8 and the pressing plate 10 are adapted to the size of the pressing chamber 4.
In this embodiment, a power supply is fixed to the rear side of the housing 1, and the power supply has a power cord.
The working principle is as follows: the straw material can be fed into the pressing cavity 4 through the material guide channel 5 and positioned at the right side of the pressing plate 10 through the arrangement of the arranged rotating shaft, the driving motor, the fixed cylinder, the feeding rod group and the material returning plate, at the moment, the distance between the straw entering the pressing cavity 4 and the laser displacement sensor 13 can be detected through the arranged laser displacement sensor 13, information is transmitted to the controller 19, the controller 19 subtracts the displacement value from the height value of the pressing cavity 4 to obtain the stacking height of the straw, after a large number of bales enter the pressing cavity 4, the controller 19 controls the first hydraulic cylinder 7 to work, so that the pressing plate 10 is driven to extrude the straw, meanwhile, the laser displacement sensor 13 detects the distance and obtains the height of the pressurized bales after being processed through the controller 19, if the distance is lower than the set value, the controller 19 does not control the second hydraulic cylinder 15 to work, at the moment, the cover plate 14 does not move, and after the feeding mechanism continues to feed the straws into the material pressing chamber 4 until the height reaches a set value, the controller 19 controls the second hydraulic cylinder 15 to work, the cover plate 14 is opened, and then the controller 19 controls the first hydraulic cylinder 7 to continue working, so that a pushing force is provided for the bales, the bales are pushed out of the control chamber, and the next baling work is carried out. Can record the pressure value and give controller 19 with the pressure value transmission through pressure sensor 9, moisture content sensor 20 through setting up can be in the straw gets into presses the material cavity 4 in the moisture content that detects the straw, can detect the vibration condition of organism through the vibration sensor 22 that sets up, when the vibration surpassed the setting value, the operating condition of controller 19 automatic adjustment organism, 23 can make a video recording to the material through the straw kind recognition device who sets up, and give controller 19 with information transfer, controller 19 can automatic identification material kind to information processing back.
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.
Claims (7)
1. A high-density bale control room of a bundling machine comprises a shell (1), wherein a controller (19) is fixedly installed on the shell (1), and the high-density bale control room is characterized in that an inner cavity of the shell (1) is divided into a material pressing cavity (4) positioned at the upper part and an installation cavity (6) positioned at the lower part through a partition plate (2), the inner wall of the top part of the installation cavity (6) is embedded and fixed with a laser displacement sensor (13), the left side wall of the shell (1) is provided with a material outlet matched with the material pressing cavity (4), the front side wall and the rear side wall of the shell (1) are respectively fixed with a transverse second hydraulic cylinder (15), the piston rods of the two second hydraulic cylinders (15) are fixedly connected with a cover plate (14) matched with the material outlet, the inner wall of the left side of the material pressing cavity (4) is fixed with a transverse first hydraulic cylinder (7), the piston rod of the first hydraulic cylinder (7) is fixedly connected with, the device comprises a movable plate (8), a plurality of pressure sensors (9) are fixed on the right side of the movable plate (8), the input ends of the pressure sensors (9) are fixedly connected with a pressing plate (10) in sliding fit with a material pressing cavity (4), a transverse guide rod (11) is fixed on the left side of the movable plate (8), a guide ring (12) fixed on a partition plate (2) is sleeved on the guide rod (11) in a sliding manner, a water content sensor (20) is fixed on the right end of the partition plate (2), the water content sensor (20), a laser displacement sensor (13) and the pressure sensors (9) are electrically connected with the input end of a controller (19), a first hydraulic cylinder (7) and a second hydraulic cylinder (15) are electrically connected with the output end of the controller (19), a material returning plate (3) is fixed in the installation cavity (6), and a material guide channel (5) communicated with the material pressing cavity (4) is formed between the material returning plate (3) and the right side wall, and a feeding mechanism matched with the material guide channel (5) is fixedly arranged in the mounting chamber (6).
2. The high-density control room for the bales of the bundling machine according to claim 1, wherein the feeding mechanism comprises a rotating shaft (16) rotatably mounted in the mounting chamber (6), one end of the rotating shaft (16) penetrates through the housing (1) and is connected with a driving motor (18) fixed on the outer side of the housing (1) through a gear set in a transmission manner, the output end of a controller (19) is electrically connected with the driving motor (18), a fixed cylinder (17) is fixedly sleeved on the rotating shaft (16), a plurality of groups of feeding rod groups are fixed on the fixed cylinder (17) along the length direction, the lower end of the stripper plate (3) is in clearance fit with the fixed cylinder (17), and a stripper groove (301) matched with the feeding rod groups is formed in the lower end of the stripper plate (3).
3. The baling machine bale high-density control room of claim 2, wherein the feeding rod set comprises a plurality of arc-shaped feeding rods, the feeding rods are equidistantly arranged along the circumference of the fixed cylinder (17), the feeding rods are matched with the material returning groove (301) in size, an opening (21) matched with the feeding rods is arranged at the left side of the lower part of the housing (1), and the opening (21) corresponds to the material returning groove (301).
4. The baling machine bale high-density control room of claim 2 or 3, characterized in that the top inner wall of the mounting chamber (6) is embedded and fixed with a straw type recognition device (23), the bottom of the partition plate (2) is fixed with a vibration sensor (22), and the vibration sensor (22) and the straw type recognition device (23) are both electrically connected with the input end of the controller (19).
5. The baler bale high-density control room of claim 4, characterized in that the laser displacement sensor (13) is located above the right side of the press plate (10) and the moisture content sensor (20) is located in the material guide channel (5).
6. A baler bale high density control room as claimed in claim 5, characterized in that the movable plate (8) and the pressing plate (10) are of the same size, and both the movable plate (8) and the pressing plate (10) are adapted to the size of the pressing chamber (4).
7. A baler bale high density control room as claimed in claim 1, characterized in that a power supply is fixed to the rear side of the housing (1) and carries a power cord.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920683941.8U CN210537553U (en) | 2019-05-14 | 2019-05-14 | Bundling machine bale high density control room |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920683941.8U CN210537553U (en) | 2019-05-14 | 2019-05-14 | Bundling machine bale high density control room |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210537553U true CN210537553U (en) | 2020-05-19 |
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ID=70617943
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920683941.8U Expired - Fee Related CN210537553U (en) | 2019-05-14 | 2019-05-14 | Bundling machine bale high density control room |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210537553U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110100581A (en) * | 2019-05-14 | 2019-08-09 | 安徽农业大学 | A kind of baler bale high density control room |
| CN112369223A (en) * | 2020-11-09 | 2021-02-19 | 灵璧县泰顺机械有限公司 | Grass feeding device for crop bundling machine and using method thereof |
-
2019
- 2019-05-14 CN CN201920683941.8U patent/CN210537553U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110100581A (en) * | 2019-05-14 | 2019-08-09 | 安徽农业大学 | A kind of baler bale high density control room |
| CN112369223A (en) * | 2020-11-09 | 2021-02-19 | 灵璧县泰顺机械有限公司 | Grass feeding device for crop bundling machine and using method thereof |
| CN112369223B (en) * | 2020-11-09 | 2022-07-19 | 灵璧县泰顺机械有限公司 | Grass feeding device for crop bundling machine and using method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200519 |