High borosilicate glass bubble defect calculus remove device
Technical Field
The utility model relates to a borosilicate glass technical field specifically is a borosilicate glass bubble fault calculus remove device.
Background
High borosilicate glass (hard glass) is made by melting glass by heating the glass in the high temperature state by utilizing the conductive characteristic of the glass, and is processed by an advanced production process, because the linear thermal expansion coefficient is (3.3 Shi 0.1) x 10-6/K, also called as 'borosilicate glass 3.3', the borosilicate glass is a special glass material with low expansion rate, high temperature resistance, high strength, high hardness, high light transmittance and high chemical stability, and is widely applied to industries such as solar energy, chemical industry, medical packaging, electric light source, craft ornaments and the like because of the excellent performance.
In the production process of the high borosilicate glass, the thickness of a blanket layer is increased because the forming discharge amount of a melting tank is increased suddenly, a large amount of gas and the like generated in the melting process cannot be smoothly discharged out of the blanket layer, the gas can only be condensed below a matching material layer, and enters into glass liquid again under a proper condition F to generate bubbles, and meanwhile, the proper melting time is shortened because the thickness of the blanket layer is increased, namely the melting process is generally too short, so that part of refractory substances are not decomposed completely to generate stone bubbles, and therefore, the high borosilicate glass bubble defect stone eliminating device is provided to solve the problems.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
To prior art not enough, the utility model provides a borosilicate glass bubble defect calculus remove device possesses the advantage such as elimination reduction bubble defect calculus, has solved because the increase of material blanket layer thickness makes the melting time that suits originally shorten, and the melting process that says so usually is too short promptly, makes the problem that part refractory material does not decompose the production calculus bubble.
(II) technical scheme
In order to realize the purpose of eliminating and reducing the bubble defect calculus, the utility model provides the following technical scheme: a high borosilicate glass bubble defect calculus eliminating device comprises an electric melting furnace body, wherein the electric melting furnace body comprises a melting tank, a throat and an ascending way, the throat is positioned at the bottom on the right side of the melting tank and communicated with the melting tank, the ascending way is positioned on the right side of the throat and communicated with the throat, an AZS brick slides along the vertical direction on the inner bottom wall of the throat, a connecting chute is arranged at the bottom of the AZS brick, the bottom of the connecting chute is slidably connected with a pushing block, the bottom of the pushing block is slidably connected with the inner bottom wall of the electric melting furnace body, the right side of the pushing block is rotatably connected with a threaded rod, a heat insulation protection operation box is fixedly connected with the right side of the electric melting furnace body, the right end of the threaded rod penetrates through the electric melting furnace body and the heat insulation protection operation box and extends to the inside of the heat insulation protection operation box, and a threaded block is connected with the threaded, the bottom of screw thread piece and the interior diapire fixed connection who separates thermal-insulated protection control box, first conical gear has been cup jointed on the threaded rod, the front of separating thermal protection control box is rotated and is connected with adjust knob, adjust knob's the back is run through and is extended to the inside of separating thermal protection control box, adjust knob's back fixedly connected with second conical gear, second conical gear's left side and first conical gear meshing, the right-hand member of threaded rod articulates there is viewing device, viewing device's front is run through and is extended to the front of separating thermal protection control box.
Preferably, the AZS brick is parallelogram-shaped, the pushing block is trapezoidal, the inner bottom wall of the electric melting furnace body is provided with a limiting sliding groove, and the bottom of the pushing block is connected with the limiting sliding groove in a sliding manner.
Preferably, the left side of the first conical gear is rotatably connected with the right side of the thread block.
Preferably, the inner side of the first bevel gear is fixedly connected with a pin block, a strip-shaped pin groove is formed in the threaded rod, and the pin block is located on the inner side of the strip-shaped pin groove and is in sliding connection with the strip-shaped pin groove.
Preferably, viewing device includes dwang, pointer and scale, the bottom of dwang is articulated with the right-hand member of threaded rod, the front of dwang is rotated with the front of thermal-insulated protection control box inside and is connected, the pointer is located the front of thermal-insulated protection control box, the front of thermal-insulated protection control box is seted up to the scale, the bottom at the pointer back is run through and is extended to the inside of thermal-insulated protection control box, the bottom at the pointer back and the top fixed connection of dwang.
Preferably, the throat is higher than the bottom of the melting tank and is communicated with the melting tank, and the inner walls of the throat, the melting tank and the uptake are all made of electric melting refractory materials.
(III) advantageous effects
Compared with the prior art, the utility model provides a borosilicate glass bubble defect calculus remove device possesses following beneficial effect:
1. the adjusting knob on the front side of the heat insulation protection operation box is rotated to drive the second conical gear to rotate, the threaded rod is driven to rotate through the meshing of the first conical gear on the threaded rod and the second conical gear, the threaded rod is connected with the threaded block in a threaded manner through rotation, so that the threaded rod is moved left and right, the pushing block on the bottom wall of the electric melting kiln body is pushed left and right, the AZS brick can move up and down at the bottom of the throat through the sliding connection of the connecting chute at the bottom of the AZS brick and the pushing block, the inner diameter of the throat is controlled, the molding discharge amount can be observed and judged through the observation device, the molding discharge amount of the melting tank is adjusted, the phenomenon that substances which are not completely dissolved enter an ascending channel to form stones due to overhigh molding discharge amount is avoided, meanwhile, the thickness of the blanket layer is stable, and a large amount of gas generated in the melting, avoiding the generation of bubbles.
2. Through to AZS brick and the injecing that promotes the block shape for promote the piece and when removing, can drive AZS brick displacement from top to bottom, the convenient internal diameter that controls the throat, simple structure, convenient popularization, through the sliding connection who promotes the bottom of piece and spacing spout, restrict the displacement that promotes the piece, guarantee to promote the piece and remove the straight line, make the structure more rigorous reliably.
3. Through first conical gear and the rotation of screw block and be connected, avoid first conical gear to rotate because with the threaded rod between the friction, follow the threaded rod and remove about and break away from with second conical gear, can't play the transmission effect.
4. Through the cooperation of round pin piece and bar cotter way for can drive the threaded rod when first conical gear rotates and rotate, do not hinder the removal about the threaded rod simultaneously.
5. Through the articulated of dwang and threaded rod, and the front of dwang and the inner wall rotation connection of thermal-insulated protection control box, can drive the dwang when moving about the threaded rod and rotate to let the pointer on dwang top remove, observe the shaping load of judging the molten bath according to the corresponding scale that the pointer indicates, the person of facilitating the use can temperature in the pond, regulates and control the shaping load of molten bath.
6. Through the height difference between the liquid flowing hole and the bottom of the melting tank, the formed groove is utilized to prevent incompletely melted batch materials from entering the liquid flowing hole from the bottom of the melting tank to cause stones, so that the quality of glass finished products is better.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of a right-side sectional view of the threaded rod and the observation device of the present invention;
FIG. 3 is a schematic view of a right-side sectional view of the threaded rod and the first bevel gear of the present invention;
FIG. 4 is a schematic view of the heat insulation protection operation box of the present invention;
fig. 5 is an enlarged schematic view of a portion a in fig. 3 according to the present invention.
In the figure: 1. an electric melting furnace body; 2. a melting tank; 3. a liquid flowing hole; 4. a rising way; 5. AZS brick; 6. connecting the sliding chute; 7. a pushing block; 8. a threaded rod; 9. a heat insulation protection operation box; 10. a thread block; 11. a first conical gear; 12. adjusting a knob; 13. a second conical gear; 14. an observation device; 141. rotating the rod; 142. a pointer; 143. calibration; 15. a limiting chute; 16. a pin block; 17. a strip-shaped pin slot.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-5, a high borosilicate glass bubble defect stone eliminator comprises an electric melting furnace body 1, the electric melting furnace body 1 comprises a melting tank 2, a throat 3 and an ascending channel 4, the throat 3 is located at the bottom of the right side of the melting tank 2 and is communicated with the melting tank 2, the ascending channel 4 is located at the right side of the throat 3 and is communicated with the throat 3, an AZS brick 5 is slid on the inner bottom wall of the throat 3 along the vertical direction, a connecting chute 6 is arranged at the bottom of the AZS brick 5, a pushing block 7 is slidably connected with the bottom of the connecting chute 6, the bottom of the pushing block 7 is slidably connected with the inner bottom wall of the electric melting furnace body 1, a threaded rod 8 is rotatably connected with the right side of the pushing block 7, a heat insulation protection operation box 9 is fixedly connected with the right side of the electric melting furnace body 1, the right end of the threaded rod 8 penetrates through the electric melting furnace body 1 and the heat insulation protection operation box 9 and extends, the threaded rod 8 is in threaded connection with a threaded block 10, the bottom of the threaded block 10 is fixedly connected with the inner bottom wall of the heat insulation protection operation box 9, a first conical gear 11 is sleeved on the threaded rod 8, the front of the heat insulation protection operation box 9 is rotationally connected with an adjusting knob 12, the back of the adjusting knob 12 penetrates through and extends to the inside of the heat insulation protection operation box 9, the back of the adjusting knob 12 is fixedly connected with a second conical gear 13, the left side of the second conical gear 13 is meshed with the first conical gear 11, the right end of the threaded rod 8 is hinged with an observation device 14, the front of the observation device 14 penetrates through and extends to the front of the heat insulation protection operation box 9, the adjusting knob 12 on the front of the heat insulation protection operation box 9 is rotated to drive the second conical gear 13 to rotate, the threaded rod 8 is driven to rotate through the meshing of the first conical gear 11 and the second conical gear 13 on the threaded rod 8, and the threaded, make threaded rod 8 remove about, thereby with propelling movement about pushing away piece 7 on the diapire in electric melting furnace body 1, through the sliding connection of connecting spout 6 and propelling movement piece 7 of AZS brick 5 bottom, make AZS brick 5 can reciprocate in the bottom of throat 3, thereby control the internal diameter size of throat 3, can observe through viewing device 14 and judge the shaping load, and then adjust the shaping load of melting tank 2, avoid the too high and lead to the material that totally dissolves to get into and rise 4 formation calculus, make material blanket layer thickness stable simultaneously, let a large amount of C02 that produces in the melting process, the NoX can discharge the material blanket smoothly outside, avoid the production of bubble.
Further, AZS brick 5's shape is parallelogram, the shape that promotes piece 7 is trapezoidal, spacing spout 15 has been seted up to the inner diapire of electric melting furnace body 1, the bottom and the 15 sliding connection of spacing spout that promote piece 7, through the injecing to AZS brick 5 and promotion piece 7 shape, make to promote piece 7 when controlling about, can drive AZS brick 5 displacement from top to bottom, conveniently control the internal diameter of throat 3, moreover, the steam generator is simple in structure, the convenience is promoted, sliding connection through the bottom that promotes piece 7 and spacing spout 15, the displacement that promotes piece 7 is restricted, guarantee to promote piece 7 and remove the straight line, make the structure more rigorous reliably.
Furthermore, the left side of the first conical gear 11 is rotatably connected with the right side of the thread block 10, and the first conical gear 11 is rotatably connected with the thread block 10, so that the situation that the first conical gear 11 rotates, due to friction between the first conical gear 11 and the threaded rod 8, moves left and right along with the threaded rod 8 and is separated from the second conical gear 13, and the transmission effect cannot be achieved.
Further, the inboard fixedly connected with round pin piece 16 of first conical gear 11 has seted up bar cotter way 17 on the threaded rod 8, round pin piece 16 be located bar cotter way 17 the inboard and with bar cotter way 17 sliding connection, through the cooperation of round pin piece 16 with bar cotter way 17 for can drive threaded rod 8 when first conical gear 11 rotates and rotate, do not hinder the removal about threaded rod 8 simultaneously.
Further, the observation device 14 includes a rotating rod 141, a pointer 142 and a scale 143, the bottom end of the rotating rod 141 is hinged to the right end of the threaded rod 8, the front surface of the rotating rod 141 is rotatably connected to the front surface inside the thermal insulation protection operation box 9, the pointer 142 is located on the front surface of the thermal insulation protection operation box 9, the scale 143 is disposed on the front surface of the thermal insulation protection operation box 9, the bottom end of the back surface of the pointer 142 penetrates through and extends into the thermal insulation protection operation box 9, the bottom end of the back surface of the pointer 142 is fixedly connected to the top end of the rotating rod 141, the rotating rod 141 is hinged to the threaded rod 8, the front surface of the rotating rod 141 is rotatably connected to the inner wall of the thermal insulation protection operation box 9, the rotating rod 141 can be driven to rotate when the threaded rod 8 moves left and right, so that the pointer 142 at the top end of, the convenience of the user can control the forming discharge amount of the melting tank 2 by the temperature in the tank.
Furthermore, the throat 3 is higher than the bottom of the melting tank 2 and is communicated with the melting tank 2, the inner walls of the throat 3, the melting tank 2 and the ascending channel 4 are all made of electric melting refractory materials, and the grooves formed by the throat 3 and the bottom of the melting tank 2 are used for preventing incompletely melted batch materials from entering the throat 3 from the bottom of the melting tank 2 to cause calculus, so that the quality of glass finished products is better.
The working principle is as follows: the second bevel gear 13 is driven to rotate by rotating the adjusting knob 12 on the front surface of the heat insulation protection operation box 9, the first bevel gear 11 on the threaded rod 8 is meshed with the second bevel gear 13, the threaded rod 8 can be driven to rotate when the first bevel gear 11 rotates by matching the pin block 16 with the strip-shaped pin groove 17, and the left and right movement of the threaded rod 8 is not hindered, because the threaded rod 8 rotates and is in threaded connection with the threaded block 10, the threaded rod 8 moves left and right, so that the pushing block 7 on the inner bottom wall of the electric melting kiln body 1 is pushed left and right, the AZS brick 5 can move up and down at the bottom of the throat 3 through the sliding connection of the connecting chute 6 at the bottom of the AZS brick 5 and the pushing block 7, thereby controlling the inner diameter of the throat 3, through the hinging of the rotating rod 141 and the threaded rod 8, and the front surface of the rotating rod 141 is rotationally connected with the inner, can drive dwang 141 when moving about threaded rod 8 and rotate, thereby let the pointer 142 on dwang 141 top remove, observe the shaping load of judging melting tank 2 according to the corresponding scale 143 that pointer 142 indicates, the person of facilitating the use can the pond internal temperature, adjust and control the shaping load of melting tank 2, avoid the shaping load too high and lead to the material that completely dissolves not to get into the last lane 4 and form the calculus, make material blanket layer thickness stable simultaneously, let outside the material blanket that can discharge smoothly of a large amount of gas that produces among the melting process, avoid the production of bubble.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.