CN210528066U

CN210528066U - Intelligent wire harness machine

Info

Publication number: CN210528066U
Application number: CN201822180457.1U
Authority: CN
Inventors: 范桂霞
Original assignee: Beijing Fengzhuo Technology Co ltd
Current assignee: Beijing Fengzhuo Technology Co ltd
Priority date: 2018-12-25
Filing date: 2018-12-25
Publication date: 2020-05-15
Anticipated expiration: 2028-12-25

Abstract

The utility model discloses an intelligence pencil machine, include: a frame; a wiring channel forming device, a cable storage device, a cable arrangement device, a cable transfer device, a control device and the like which are arranged on the rack; the cable storage device is used for storing cables to be laid, the cable transfer device is used for transferring the cables to the cable laying device, and the cable laying device is used for laying the cables in the cable laying channel. The utility model discloses intelligence pencil machine can be according to the actual wiring route of cable and required cable specification information, and automatic formation wiring passageway will correspond the cable and lay in wiring passageway, realizes the full automation that the cable laid, reduces the dependence to the manual work, reduces the uncontrollable problem that appears among the wiring process, improves wiring efficiency and wiring quality, and can adjust the wiring route and the cable specification of laying according to the wiring task of difference at any time, and the suitability is extremely wide.

Description

Intelligent wire harness machine

Technical Field

The utility model relates to a technical field is laid to the cable, especially relates to an intelligence pencil machine.

Background

At present, in the fields of automation, aerospace, military industry, automobiles, ships, medical instruments and the like which need to use cable harnesses, a management mode of manual management or manual and software integration is mainly adopted when cables are laid.

In the management mode, the whole wiring process cannot be separated from manual work, so the dependence on manual work is high, and when the number and the types of cables to be laid are large, management confusion is easily caused due to manual reasons, and meanwhile, line selection errors occur, and certain economic loss is caused. For example, during wiring, a task drawing for cable wiring needs to be printed firstly, then the drawing and wiring need to be recognized manually, a corresponding nail plate drawing needs to be made firstly, and then the wiring needs to be performed manually, so that the whole process is time-consuming and labor-consuming, the operation difficulty is high, the more the line types and the number needed by a single operation unit are, the corresponding operation intensity and difficulty are greatly increased, and the time and the labor are greatly wasted; for another example, when a cable is coded, because the coding machine in the prior art is in a completely fixed state, a single cable coding operation needs to be performed in a separately arranged area, and meanwhile, when the cable is changed, the threading and lead wire operation needs to be performed manually, the cable cannot be changed automatically, and the program selection after the cable is changed needs to be performed manually.

In summary, in the field of cable laying technology, researchers are urgently required to design a method and a device capable of automatically completing cable laying.

Disclosure of Invention

The utility model aims at solving the above-mentioned problem, the utility model provides an intelligence pencil machine, it can lay the actual wiring route of task automatic generation cable and required cable specification information according to the cable, and lay in wiring passageway according to above-mentioned information automatic generation wiring passageway and will correspond the cable, realize the full automation that the cable was laid, reduce the dependence to the manual work, reduce the uncontrollable problem that appears among the wiring process, improve wiring efficiency and wiring quality, and can adjust the wiring route and the cable specification of laying according to the wiring task of difference at any time, the suitability is very wide.

For realizing the above purpose of the utility model, the utility model provides an intelligence pencil machine includes: a frame; a wiring passage forming device mounted on the frame for forming a cable wiring passage; the cable storage device is arranged on one side of the rack and used for temporarily storing cables to be laid; the cable arrangement device is arranged on the rack and positioned at one side of the cable storage device and is used for sequentially arranging the cables to be arranged in the cable arrangement channel; the cable transfer device is arranged on the rack and positioned between the cable storage device and the cable arrangement device; the control device is respectively and electrically connected with the wiring channel forming device, the cable storage device, the cable arrangement device and the cable transfer device and is used for controlling each device to respectively execute corresponding actions; according to the command sent by the control device, the wiring channel forming device acts to form a cable laying channel, then the cable transfer device forks the cable to be laid from the cable storage device and transfers the cable to the cable laying device, and the cable laying device lays the cable in the cable laying channel.

Wherein the cable storage device includes: a storage rack mounted on the rack; the storage rack comprises a plurality of rows of clamping seats which are arranged on the storage rack in an up-down parallel mode, wherein each row of clamping seats comprises a plurality of clamping seats which are arranged in parallel and have different identity marks; the wire coil clamping mechanisms are detachably arranged on the clamping seats and bound with the corresponding clamping seats; the detachable cable clamping mechanism is detachably clamped on each cable clamping mechanism, has an identity mark and is bound with the corresponding cable clamping mechanism to be laid.

Preferably, the wire winding and clamping mechanism includes: the cable seat is detachably arranged on the clamping seat; a pair of cable roll holders installed on the cable base; the cable shaft is connected with the pair of cable roll brackets at two ends respectively, and a cable roll formed by winding the cable to be laid is sleeved outside the cable shaft; and the cable guide assembly is arranged on the cable seat and positioned on one side of the pair of cable roll brackets and is used for guiding the routing direction of the cables led out from the cable rolls.

Wherein the cable transfer device includes: the transfer support frame is arranged on the rack and moves transversely along the rack; a beam mounted on the transfer support frame and vertically moving relative thereto; the fork-taking mechanism is arranged on the cross beam and moves longitudinally relative to the cross beam and is used for forking the coil clamping mechanism positioned on the clamping seat and fixing the coil clamping mechanism; and the wire winding and clamping mechanism clamps the cable to be laid.

Preferably, the forking mechanism includes: a support base mounted on the cross beam and longitudinally movable relative thereto; the fork is arranged on the supporting seat and transversely extends out and is used for forking the wire coil clamping mechanism; the fork is provided with one or more positioning structures for positioning the wire coil clamping mechanism on the fork.

Wherein the wiring passage forming device includes: a wiring substrate mounted on the chassis; a plurality of rows of wiring pins which are provided on the wiring substrate and are extendable and retractable in the vertical direction; and a passage forming mechanism mounted on the frame for telescopically moving the wiring pin to form the wiring passage.

Preferably, the passage forming mechanism includes: the wiring frame is arranged on the rack and can move transversely relative to the rack; a sliding seat which is arranged at one side of the wiring frame and can move longitudinally relative to the wiring frame; and the wiring assembly is arranged on the sliding seat and can stretch out and draw back along the vertical direction, and is used for independently pressing the wiring pin.

Alternatively, the channel forming mechanism comprises: the wiring frame is arranged on the rack and can move transversely relative to the rack; a row of cylinders mounted in parallel on the wiring rack for pressing the wiring pins individually or in rows; the valve island control assembly is connected with the row of cylinders and is used for controlling the action of each cylinder; and the piston rod of the air cylinder extends along the vertical direction and is used for pressing the wiring pin when extending out.

Wherein the cable routing device includes: the wiring assembly is used for clamping the cable to be laid and arranging the cable in the wiring channel; and the wire clamp is used for fixing the end of the cable to be arranged in the wiring channel at the corresponding position of the wiring channel.

The control device has an interface for introducing a wiring program for implementing the cabling task, or has an input device for inputting a wiring program for implementing the cabling task.

Compared with the prior art, the utility model discloses intelligence pencil machine has following advantage:

1. the intelligent wire harness machine of the embodiment of the utility model, the control device can generate the actual wiring path of the cable and the required specification information of the cable according to the cable laying task, the cable transfer device automatically transfers the corresponding cable from the temporary storage position on the cable storage device to the cable laying device according to the required specification information of the cable, the wiring channel forming device automatically lays the wiring channel on the wiring substrate according to the actual wiring path information, the cable laying device automatically lays the cable in the wiring channel, thereby realizing the full automation of the cable laying, solving the complex operation problems that the wiring diagram needs to be manually identified, the corresponding nail plate diagram is made, the manual wire selection and wiring are carried out and the problem that the wiring error is easily generated in the prior art, reducing the dependence on the manual work, greatly reducing the uncontrollable problem in the wiring process, improving the wiring efficiency and the wiring quality, and the wiring path and the specification of the laid cable can be adjusted at any time according to different wiring tasks, and the applicability is extremely wide.

2. The utility model discloses cable transfer device has the fork and gets the mechanism, and it can select in proper order, centre gripping and carry forward the automatic position of keeping in from cable storage device of the cable that needs lay, reduces artifical work, can not produce the condition that the cable selected the mistake.

3. The utility model discloses cable transfer device can carry out wire stripping, cut wire processing to the cable at the in-process that the cable was transferred, consequently, does not need artifical lead wire, threading, trade the line in the processing procedure, but the cable to different specifications of self-adaptation carries out wire stripping, cut wire processing, and beats sign indicating number mechanism can self-adaptation and beat sign indicating number processing to the cable of different specifications, realizes individualized production.

4. The utility model discloses wire coil clamping machine constructs can guide the line direction of walking of the cable of drawing forth from the cable book, and can settle as required on cable storage device's clamping station or cable transfer device department, ensures that follow-up process handles the cable, improves wiring efficiency.

5. The utility model discloses wiring passageway forming device, it is flexible through the relative wiring base plate of wiring round pin, the space that makes the wiring round pin leave after moving down can form the passageway that is used for laying the cable, do not need artifical the participation in the formation process that the route was laid to the cable, full automated processing, solve the artifical problem of laying the consuming time power of passageway, it is mixed and disorderly to lay because of the cable that line type and cable quantity caused when avoiding artifical wiring, the condition that later stage cable goes wrong and is difficult to comb, greatly reduce operation workman's intensity of labour, improve the passageway and lay efficiency, and it is regular to lay the passageway, the cable bundle that makes follow-up laying out along the passageway is neat, and is uniform, and high quality.

6. The utility model discloses wiring subassembly both can play the effect of pressing down wiring round pin formation wiring passageway, can play the centre gripping cable again and lay the effect in the passageway with the cable along the wiring route to two birds with one stone, make the cable lay the compact structure of device, the overall arrangement of intelligence pencil machine is more reasonable.

The embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

Drawings

Fig. 1a is a perspective view of a first view angle of an intelligent wire harness machine (wiring pins not shown) with a first structure adopted by an embodiment of the present invention;

fig. 1b is a perspective view of a second perspective view of an intelligent wire harness machine (not shown) with a first configuration adopted by an embodiment of the present invention;

fig. 2 is a top view of the intelligent wire harness machine with the first structure according to the embodiment of the present invention (the housing is removed and the base plate and a part of the wiring pins are shown);

fig. 3a is a perspective view of a first structure of the wire reel clamping mechanism of the present invention;

figure 3b is a perspective view of a second configuration of the wire reel clamp of the present invention;

FIG. 3c is a perspective view of the wire winding fixture of FIG. 3b from another perspective;

fig. 4 is a schematic structural diagram of a cable storage device according to an embodiment of the present invention;

fig. 5 is a partially enlarged view of the cable transfer device according to the embodiment of the present invention;

fig. 6 is a schematic view of a first view of a partial structure of a cable transfer device according to an embodiment of the present invention (a movable support frame, a cross member, and the like are not shown);

fig. 7 is a second perspective view of a part of the cable transfer device according to the embodiment of the present invention;

fig. 8 is a schematic structural view of a wire stripping assembly according to an embodiment of the present invention;

fig. 9 is a perspective view of an intelligent wire harness machine according to a second structure of the present invention (showing a base plate and a wiring pin);

fig. 10 is a partially enlarged view of a cable transfer device in the cable transfer device of the second configuration;

fig. 11 is a perspective view of a first perspective view of a wire feed mechanism in the cable transfer device of the second configuration;

fig. 12 is a perspective view of a second perspective view of a wire feed mechanism in the cable transfer device of a second configuration;

FIG. 13 is a perspective view from a third perspective with the laser's wire feed mechanism removed from the cable take-off device of the second configuration;

fig. 14 is a partially enlarged view of a wire feeding mechanism in the cable transfer device of the second configuration;

FIG. 15 is a perspective view of a routing pawl drive assembly in the cable take-off device of the second configuration;

FIG. 16 is a perspective view of a wire stripping assembly of the cable take-off device in a second configuration;

fig. 17 is a schematic structural view of an exit guide assembly of the present invention;

fig. 18 is a schematic structural view of the first nip and the second nip of the present invention;

fig. 19 is a schematic structural view of the routing assistance assembly of the present invention;

fig. 20 is a partial schematic view of a wiring passage forming mechanism of the first embodiment of the present invention;

fig. 21 is a partial schematic view of a wiring passage forming mechanism of a second embodiment of the present invention;

fig. 22 is a partial schematic view of a wiring passage forming mechanism of a third embodiment of the present invention;

figure 23 is a half-sectional view of a wiring pin according to an embodiment of the present invention;

figure 24 is an exploded view of the wiring pin of the present invention;

fig. 25 is a partially enlarged view of the wiring pin of the present invention;

FIG. 26 is a half-sectional view of the pin cylinder of the present invention;

fig. 27 is a partial schematic view of a wiring channel of the present invention;

fig. 28a is a schematic view of a first view of the wire clamp of the present invention;

fig. 28b is a schematic view of the wire clamp of the present invention from a second perspective;

fig. 29 is a flow chart of the intelligent wire harness machine for automatically laying the cable on the wiring substrate.

Detailed Description

As shown in fig. 1a, fig. 1b, fig. 2, fig. 9, do respectively the utility model discloses the intelligent pencil machine of two kinds of structures is at the perspective view under different visual angles, the utility model discloses an intelligent pencil machine collection is multi-functional in an organic whole, and automatic will wait to lay cable 7 and lay in wiring passageway 8.

As can be known from fig. 1a, fig. 1b, fig. 2, fig. 9, the intelligent wire harness machine of the embodiment of the present invention includes: a frame 1; a wiring passage forming device installed on the frame 1 for forming a cable routing passage; the cable storage device 5 is arranged on one side of the rack 1 and used for temporarily storing cables 7 to be laid; the cable laying device 3 is arranged on the rack 1 and positioned on one side of the cable storage device 5 and is used for sequentially laying cables 7 to be laid in the cable laying channel; a cable transfer device 4 mounted on the frame 1 and located between the cable storage device 5 and the cable laying device 3; control means (not shown in the drawings) electrically connected to the wiring passage forming means, the cable storage means 5, the cable laying means 3, and the cable transfer means 4, respectively, for controlling the respective means to perform corresponding operations; according to the command sent by the control device, the wiring channel forming device acts to form a cable laying channel, then the cable transfer device forks the cable 7 to be laid from the cable storage device and transfers the cable to the cable laying device, and the cable laying device lays the cable in the cable laying channel. Next, the structure of each device of the present invention will be described in detail.

The utility model discloses cable storage device for what keep in intelligent pencil machine waits to lay cable 7, should wait to lay cable 7 and can be laid in wiring passageway 8 by the cable laying device. Preferably, the cable storage device of the present invention comprises: a storage rack 51 mounted on the rack 1; a plurality of rows of clamping seats which are arranged on the storage rack 51 in parallel up and down, wherein each row of clamping seats comprises a plurality of clamping seats 52 which are arranged in parallel and have different identity marks; a wire winding chuck 53 detachably mounted on each chuck 52 and bound to the corresponding chuck; and the cables 7 to be laid, which are clamped on each cable clamping mechanism 53, have identification marks and are bound with the corresponding cable clamping mechanism 53.

Wherein, as shown in fig. 4, the utility model discloses storage frame 51 of installation in frame 1 includes door-shaped frame and installs on door-shaped frame and along the multilayer partition board that is used for depositing the multilayer cable of longitudinal extension, installs a plurality of clamping seats 52 on every layer of partition board, and the clamping seat includes along the horizontal backup pad that extends forward, and wherein, every clamping seat corresponds a clamping station, settles a coil of wire clamping mechanism 53 on every clamping seat 52.

Preferably, a clamping coordinate identification code for indicating the position information of the clamping seat 52 is pasted on each clamping seat 52, a cable identification code for indicating the specification information of the cable (i.e. identifying the identity of the cable) is pasted on each cable, and a scanner (not shown in the figure) for scanning the clamping coordinate identification code and the cable identification code is arranged on the cable clamping mechanism 53. The clamping coordinate identification code and the cable identification code are scanned by the scanner, and the clamping seat 52, the cable clamping mechanism 53 and the identity identification of the cable are bound one by one. The cable clamping seat 52, the cable clamping mechanism 53 and the cable are bound one by one in a two-dimensional code manner or an RFID manner, and the binding method can be a method in the prior art, and a specific process thereof is not described here.

Preferably, a goods position detecting element for detecting whether the wire reel clamping mechanism is arranged on each clamping seat, and the goods position detecting element can adopt a sensor for the goods position in the prior art.

As shown in fig. 3a, the wire coil clamping mechanism 53 correspondingly mounted on the clamping seat of the present invention includes: a cable holder 531 detachably mounted on the clamping holder 52, which is a horizontally disposed stand; a pair of cable roll brackets 532 vertically installed on the cable tray 531; a cable shaft 533 having both ends supported by a pair of cable roll holders 532, respectively, and a cable roll 534 wound by the cable 7 to be laid is sleeved outside the cable shaft 533, and the cable roll 534 can rotate around the center of the cable shaft 533 under the action of an external force, so that the cable can be conveyed out; and a cable guide assembly mounted on the cable holder 531 and located at one side of the pair of cable roll brackets 532 for guiding the routing direction of the cables 7 led out from the cable rolls 534.

Preferably, the cable guide assembly of the present invention may adopt the following structure, including: a guide bracket 535 installed on the cable base 531, which is located at the front side of the cable direction where the cable is unwound from the cable roll on the cable base, and may be a long strip bracket connected to the front side of the cable base and vertically installed; one or more cable guides 536 mounted on the upright side of the guide bracket 535. The cable guide 536 is provided with a guide hole or a guide groove extending in the horizontal direction for guiding the cable.

Preferably, the cable guide 536 may be a boss protruding from one side surface of the guide holder 535 and extending in a direction perpendicular to the side surface, and the boss is provided with a guide hole or a guide groove in a horizontal direction, or the cable guide 536 may be a guide tube provided in the horizontal direction, and a guide hole is opened in the center of the guide tube, or a guide groove is opened outside the guide tube away from the guide holder. The guide hole or slot is designed to align the cable exiting from the cable roll 534 so that the cable passes through the guide hole or slot and is conveyed horizontally forward.

Further, in order to correct the direction of the cable being unwound from the cable reel, the cable guide assembly of the present invention may further include a direction correcting assembly 537 mounted on the guide bracket 535 and located between the cable guide 536 and the cable seat 531.

Preferably, the straightening assembly 537 comprises two rows of straightening wheels arranged one above the other, between which the wire 7 coming from the wire coil 534 passes and is conveyed horizontally forwards. When in design, each row of the correcting wheels comprises a plurality of correcting wheels, the wheel axle of each correcting wheel is vertical to the guide bracket, the two rows of the correcting wheels are arranged in a vertically staggered mode, and the number of the correcting wheels positioned below can be more than that of the correcting wheels positioned above (as shown in fig. 3).

And in order to prevent the unstable condition of transmission caused by too loose or too tight forward transmission of the cable unwound from the cable reel, the utility model discloses still include the pretightning force adjusting part 538 that is used for adjusting the cable pretightning force that is installed on cable seat 531 and is located between cable guide part and the cable reel support.

Preferably, as shown in fig. 3a, the pretension adjusting assembly 538 of the present invention comprises: a pretightening force adjusting bracket 5381 which is arranged at the front side of the cable seat 531 and is positioned between the cable seat and the guide bracket, is a vertical bracket and is provided with a sliding groove 5383 arranged along the vertical direction; a movable pulley 5382 with a pulley shaft arranged in the sliding groove 5383 and capable of moving up and down along the sliding groove 5383; the elastic part 5384, the upper end of which is connected with the pulley shaft and the lower end of which is connected with the bottom of the sliding groove 5383, can extend and retract along the vertical direction along with the up-and-down movement of the movable pulley 5382; a first fixed pulley 5386 and a second fixed pulley 5385 mounted on both sides of a lower portion of the pretension adjusting bracket 5381; the cable 7 unwound and drawn from the cable reel 534 is sequentially wound around the first fixed pulley 5386, the movable pulley 5382, and the second fixed pulley 5385, passes through between the two rows of correction wheels of the correction assembly 537, and is horizontally conveyed forward via the guide hole or guide groove of the cable guide 536.

Furthermore, in order to guide the extension direction of the elastic member 5384, the pretightening force adjusting assembly 538 of the present invention may further include a guide post vertically installed in the sliding groove 5383, so that the elastic member is sleeved outside the guide post during design. Preferably, the elastic element is a spring sleeved outside the guide post, and can also be rubber with certain elasticity sleeved outside the guide post.

Alternatively, the pretension adjusting assembly shown in FIG. 3a can also be replaced with the structure shown in FIG. 3b, which includes: a pretightening force adjusting bracket 5381 which is arranged at the front side of the cable seat 531 and is positioned between the cable seat and the guide bracket, is a vertical bracket and is provided with a sliding groove 5383 arranged along the vertical direction; the pulley shafts of the pulleys are connected together through a sliding rod, and the sliding rod is arranged in a pair of upper

movable pulleys

5382a and 5382b in the sliding groove 5383 and can move up and down relative to the sliding groove 5383; the elastic part 5384, the upper end of which is connected with the sliding rod, can extend and retract along the vertical direction along with the up-and-down movement of the pair of movable pulleys; a lower movable pulley 5387 connected to the lower end of the elastic member 5384 and having a pulley shaft disposed in the sliding groove 5383; a first fixed pulley 5386 and a second fixed pulley 5385 mounted on both sides of a lower portion of the pretension adjusting bracket 5381; the cable 7 unwound from the cable roll 534 is sequentially wound around the first fixed pulley 5386, the pair of upper

movable pulleys

5382a and 5382b, and the second fixed pulley 5385, and is horizontally fed forward through the guide hole or guide groove of the cable guide 536. Among them, by providing a pair of upper

movable pulleys

5382a, 5382b, the length of the buffer cable can be increased when the cable 7 is paid out.

In addition, as shown in fig. 3c, the utility model discloses still can install one detection element that targets in place at the dorsal part (the surface that carries on the back mutually with the surface of installing movable pulley one side promptly) of pretightning force adjusting bracket 5381, this detection element that targets in place can adopt prior art's sensor 539 that targets in place for get the mechanism cooperation with the fork, whether inspection line book clamping mechanism 53 is got by the fork and reachs the correct position department that the fork board of getting the mechanism. Accordingly, a sensor assembly 481 for cooperating with the in-position detecting element is provided on the fork plate.

Besides the above structure, the cable guide assembly may also be other structures capable of guiding the cable.

During design, positioning structures need to be arranged on the supporting plate of the clamping seat 52 and the cable seat 531, for example, one or more positioning bosses can be arranged on the upper surface of the clamping seat 52, and positioning holes corresponding to the positioning bosses are arranged on the cable seat, so that the cable seat can be fixed on the clamping seat after the positioning holes on the cable seat are aligned with the positioning bosses on the clamping seat; or, one or more positioning bosses are arranged on the lower surface of the cable seat, and positioning holes corresponding to the positioning bosses are arranged on the clamping seat 52, so that the cable seat can be fixed on the clamping seat after the positioning bosses on the cable seat are aligned with the positioning holes on the clamping seat; alternatively, other structures in the prior art can be adopted to detachably connect the two together, so that the two can be relatively fixed when being connected together; the two can be disassembled again so as to remove the cable seat.

The utility model discloses the coil of wire clamping machine that will clamp on clamping holder, the clamping holder constructs the identity one-to-one of the cable of clamping, coil of wire clamping machine centre gripping, consequently, is convenient for confirm the cable identity, does benefit to and transfers and lay the cable.

Furthermore, the utility model discloses a cable storage device still includes besides above-mentioned mechanism: the comparison module is used for automatically comparing each cable with the required specification with the existing cable on the wire winding and clamping mechanism, and generating a cable bin supplementing list for supplementing the cable or not after comparison; the warning module is used for sending a cable bin supplementing signal according to the cable bin supplementing list so as to remind a bin supplementing person to carry out bin supplementing treatment on the cable in time; the management module is used for performing code management or RFID label management on all cables on the cable winding clamp mechanism so as to generate the cable identification codes for identifying the identities of the cables; after the cables are subjected to the bin filling treatment according to the cable bin filling list, the management module establishes a cable identification code for distinguishing unique identity information of the cables for the cables of each specification, so that in the process of transferring and laying the cables, the cable transferring device can fork the corresponding cables according to the cable identification codes for laying the cables.

The utility model discloses cable storage device, can temporary storage be used for the clamping to wait to lay a plurality of line book clamping mechanism of cable 7, and every line book clamping mechanism and the identification one-to-one of the clamping holder that corresponds, do benefit to and manage a plurality of cables, also be convenient for carry out the in-process of laying to a plurality of cables, the identification that utilizes clamping holder or line book clamping mechanism according to laying the demand can lay the cable on the line book clamping mechanism, accomplish the line automatically, the operation of trading the line, improve wiring efficiency, also avoid the emergence of the wrong condition of line selection with the line when manual operation, reduce economic loss. The wire coil clamping mechanism is detachably connected with the clamping seat, so that the wire coil clamping mechanism can be conveniently forked according to wiring requirements, wiring efficiency is improved, the wire coil clamping mechanism collects cable coil clamping, and cables which are unwound from the cable coil are horizontally conveyed forwards into a whole, the structure is compact, and space is saved.

Preferably, the utility model discloses be equipped with shell 9 with cable storage device outer cover (as shown in fig. 1a, fig. 1 b), the mouth of entrying 10 has been seted up to one side of shell, be located the shell in the frame and be provided with into the goods platform with the corresponding department in income goods mouth position, the clamping remains to supply the coil of wire clamping mechanism of cable and places on the platform of entrying via the mouth of entrying, then settles on the clamping seat that corresponds via cable transfer device 4. The goods inlet table can move relative to the goods inlet so as to extend out of the goods inlet to receive the supplementary cables. The control console is arranged in the space below the rack and can slide relative to the rack under the driving of the driving mechanism, so that the control console can extend out of the rack as required, and the control console is convenient to operate and maintain.

Wherein, the embodiment of the utility model provides a cable transfer device 4 for the centre gripping is kept temporarily in waiting to lay cable 7 on cable storage device 5, and transfers it to cable laying device 3, so that will wait to lay cable 7 through cable laying device 3 and lay on wiring substrate 2 of wiring passageway forming device according to the wiring route. It should be noted that the cable 7 to be routed may also be moved to the cable transfer device 4 by the cable routing device 3, so that the cable routing device 3 receives and holds the cable 7 to be routed, which is transferred by the cable transfer device 4, and then the cable 7 to be routed is routed on the wiring substrate 2 of the wiring channel forming device by the cable routing device 3. The cable transfer device 4 will be described by taking only the example in which the cable transfer device 4 transfers the cable 7 to be laid to the cable laying device 3, regardless of the transfer method, since the structures of the respective parts are the same.

The cable transfer device 4 of the present invention may have a first structure as shown in fig. 5, including: a transfer support frame which is arranged on the frame and moves along the frame transversely; a beam mounted on the transfer support frame and vertically moving relative thereto; the forking mechanism is arranged on the cross beam and moves longitudinally relative to the cross beam and is used for forking the wire coil clamping mechanism positioned on the clamping seat and fixing the wire coil clamping mechanism; the wire winding and clamping mechanism clamps the cable to be laid.

Specifically, as shown in fig. 5, the cable transfer device 4 according to the embodiment of the present invention includes: a transfer support frame 41 mounted on the frame 1, capable of reciprocating in a transverse direction along the frame 1 under the drive of a first transfer drive mechanism, and having a longitudinal support frame 411 extending in a longitudinal direction and crossing over the wiring substrate 2 of the wiring channel forming device and a pair of vertical beams connected to both ends of the longitudinal support frame 411, the vertical beams being vertically positioned on both sides of the wiring substrate and slidably connected to the frame 1, and vertical slide rails 42 being provided on the vertical beams, respectively; a longitudinal beam 43 which is installed between the pair of slide rails 42 of the transfer support frame 41 and vertically moves relative to the slide rails 42 under the driving of the second transfer driving mechanism, is positioned below the longitudinal support frame and is arranged in parallel with the longitudinal support frame; a fork-taking mechanism which is slidably mounted on the longitudinal beam 43 and moves in the longitudinal direction relative to the longitudinal beam 43 under the drive of the third transfer driving mechanism, and is used for forking and fixing the wire coil clamping mechanism; the wire winding and clamping mechanism clamps the cable to be laid.

In design, each transfer driving mechanism may adopt a driving transmission mechanism of the prior art, such as a gear transmission mechanism, a belt transmission mechanism, etc., and the structure of each transfer driving mechanism will not be described herein.

Here, the lateral direction referred to herein means a direction that coincides with a longitudinal extending direction of the wiring substrate, and the longitudinal direction means a direction that coincides with a width extending direction of the wiring substrate.

When the cable transfer device 4 performs a task of transferring the cable 7 to be laid, each driving mechanism performs corresponding actions according to the clamping station information of the cable storage device 5 where the cable winding clamping mechanism corresponding to the cable 7 to be laid is located, so that the forking mechanism is transferred and aligned with the cable winding clamping mechanism, the cable winding clamping mechanism is forked through the forking mechanism and is fixed on the forking mechanism, and then the cable 7 to be laid clamped by the cable winding clamping mechanism is transferred to the cable laying device 3 along with the movement of the forking mechanism.

Specifically, as shown in fig. 5 to 7, the first fork of the cable transfer device of the present invention includes: a support base 47 slidably mounted on the longitudinal beam 43 and longitudinally movable relative to the longitudinal beam 43 by the third transfer driving mechanism, and vertically mounted on the longitudinal beam 43; a fork 48 mounted at the bottom of the support 47 and projecting in the transverse direction towards the cable storage device 5 for forking the wire package clamp mechanism; wherein the fork 48 has a fork plate extending horizontally in the transverse direction and on which one or more positioning structures are provided for positioning the wire reel holder on the fork 48. During design, a pair of vertical baffles is arranged on two sides of the fork plate, and the distance between the pair of baffles is matched with the longitudinal size of a cable seat of the wire winding and clamping mechanism to be forked, so that the cable seat is fixed on the fork plate.

Preferably, the positioning structure on the fork 48 may be an upper boss protruding upward on the upper surface of the fork, and correspondingly, a positioning hole for matching with the upper boss is provided on the cable seat of the wire-winding and clamping mechanism. Alternatively, the locating structure on the fork 48 may be a locating hole through the thickness of the fork and correspondingly, the lower surface of the cable seat of the wire reel holder is provided with a downwardly projecting lower boss (not shown) for engaging with the locating hole. The boss is matched with the positioning hole, so that the cable seat of the wire winding and clamping mechanism can be fixed on the pallet fork 48, and the cable 7 to be laid clamped on the cable seat can move along with the movement of the pallet fork.

The wire coil clamping mechanism 53 forked by the forking mechanism is used for clamping a wire 7 to be laid, and when the wire is not laid, the wire coil clamping mechanism 53 is arranged on a clamping station of the wire storage device 5; when the cables are laid, the wire winding and clamping mechanism 53 is transferred from the clamping station of the cable storage device 5 to the forking mechanism by the forking mechanism, so that the cables on the wire winding and clamping mechanism 53 are transferred to the cable laying device 3 under the action of the forking mechanism, or the cables are clamped by the moving cable laying device 3 from the cable outlet, so that the cables to be laid are laid in the wiring channel under the action of the cable laying device 3.

Wherein, when cable clamping mechanism is transferred to needs, install fork on transferring the support frame and get the mechanism under controlling means's control, transfer actuating mechanism, third at first transfer actuating mechanism, second and transfer actuating mechanism's effect down along vertical, horizontal, the corresponding removal of vertical direction to move to the required line book clamping mechanism 53 department that the fork was got, and get the mechanism when fork gets line book clamping mechanism 53 in order to make the fork, can aim at the required line book clamping mechanism 53 that the fork was got completely, the utility model discloses can also include the fork that is used for detecting the fork and gets the mechanism and whether aim at the required detection mechanism that the line book clamping mechanism that the fork was got. The detection mechanism can adopt a laser detection mechanism or an infrared detection mechanism and the like which are arranged on the forking mechanism and the wire coil clamping mechanism. The principle of detection can adopt the principle of the prior art.

The utility model discloses wherein, before adopting current fork to get the mechanism fork and get cable clamping machine, still get the detecting element who constructs through the setting and whether carry the line book clamping machine on to the fork and construct and detect, this detecting element can adopt prior art's the sensor that is used for detecting the goods position. If the goods fork is detected not to be loaded with the wire coil clamping mechanism, a signal is sent to the control device, and the control device controls the driving mechanisms to act, so that the forking mechanism moves to the position aligned with the wire coil clamping mechanism to be forked. Otherwise, carrying out identity recognition on the wire coil clamping mechanism loaded on the pallet fork, judging whether the cable clamped on the wire coil clamping mechanism is the cable required to be laid or not, and if the cable is the cable required to be laid, transferring and laying the cable; if the cables are not required to be laid, the forking mechanism is driven to move to the corresponding clamping seat to unload the coil clamping mechanism on the clamping seat, then the forking mechanism is moved and aligned to the clamping seat where the coil clamping mechanism to be forked is located, or the coil clamping mechanism is manually taken down and then driven to move to the position aligned to the coil clamping mechanism to be forked, and then the forking and transferring processes are carried out.

The utility model discloses a fork is got line book clamping mechanism that mechanism fork got cable storage device and is fixed in it with line book clamping mechanism, then make the cable of line book clamping mechanism clamping carry forward, and at the in-process of cable carry forward, need carry out the wire stripping processing to the head end of cable, lay the completion back at the cable, need carry out the wire stripping processing to the tail end of cable, cut out the line processing to the cable after the wire stripping is handled at last to decide the cable, consequently, the utility model discloses still get the mechanism at the fork and set up the wire stripping that is used for getting the cable that the mechanism carried forward and carries out the wire stripping and/or cut out the line processing and cut out line mechanism 46 along cable direction of delivery's front side.

Wherein, as shown in fig. 5-7, the wire stripping and cutting mechanism of the first structure of the present invention comprises: a wire cutting and stripping bracket 46 arranged on a supporting seat 47 and provided with a transverse bracket which is arranged opposite to the fork and extends along the transverse direction and a longitudinal bracket which is vertically connected with the transverse bracket; a wire stripping assembly 45 supported by the longitudinal support and above the transverse support for stripping and/or cutting the cable; wherein the center of the wire stripper assembly 45 for stripping the wire is aligned with the center of the cable exiting the cable guide assembly.

Specifically, the wire cutting and stripping bracket 46 and the supporting seat 47 are fixedly connected into a whole, so that the wire stripping and stripping assembly 45 of the wire stripping and stripping mechanism and the fork can move longitudinally along the longitudinal beam at the same time. As shown in fig. 8, the wire stripping assembly has a wire stripper for stripping and cutting a wire and a blade driving mechanism 451 for driving the wire stripper, the wire stripper includes a first blade 452 and a second blade 453 disposed opposite to each other, opposite surfaces of the first blade 452 and the second blade 453 respectively have V-shaped blades, and a center axis of symmetry in a transverse direction when a pair of V-shaped blades of the first blade 452 and the second blade 453 are misaligned aligns with a center of a wire led out through the wire guide assembly, the first blade 452 and the second blade 453 are respectively connected to the blade driving mechanism 451, and the first blade 452 and the second blade 453 are movable in a vertical direction toward or away from each other by the blade driving mechanism 451. When the cable led out from the cable guide assembly is conveyed forwards, the cable can penetrate through the centers of the pair of V-shaped cutting edges of the upper second blade, and when the cable needs to be subjected to wire stripping or wire cutting, the first blade 452 and the second blade 453 respectively move towards the directions approaching to each other under the action of the blade driving mechanism, so that the V-shaped cutting edge of the first blade and the V-shaped cutting edge of the second blade 453 jointly perform wire stripping operation on the cable, and the outer protective skin of the cable is stripped to expose a transmission section for transmitting energy, which is positioned in the outer protective skin; when the cable needs to be cut, the distance between the first blade 452 and the second blade 453 can be smaller than the distance for stripping, so that after the cable is laid along the wiring path, the cable can be cut according to the requirement, and the cable can be cut. During design, the strokes of the first blade 452 and the second blade 453 are reasonably designed so as to perform wire stripping or cutting on the cable by controlling the distance between the first blade 452 and the second blade 453.

The blade driving mechanism can be realized by a mode that a motor drives a pair of racks to move relatively through a transmission mechanism, and the first blade 452 and the second blade 453 are respectively connected with the pair of racks; alternatively, other transmission mechanisms of the prior art may be used, and will not be described herein.

The utility model discloses a wire stripping wire cutting mechanism accomplishes wire stripping or wire cutting operation to the cable automatically at appropriate time under controlling means's control, and is high-efficient swift, ensures that all cable function indexes of waiting to lay are unanimous, and the wiring quality is unified, appears the trouble scheduling problem of wiring when avoiding the later stage to use.

Preferably, in order to ensure that the cable processed by the wire stripping and cutting mechanism or the cable not processed by the wire stripping and cutting mechanism is conveyed forward along the horizontal direction, the cable is still conveyed forward along the horizontal direction, the utility model discloses still set up a pair of leading wheels 49 (as shown in fig. 7) on the transverse support of wire stripping and cutting support 46, this pair of leading wheels 49 includes a pair of leading wheels that are arranged side by side from top to bottom, and the line of a pair of leading wheel centers is perpendicular to the transverse length extending direction of the transverse support (i.e. the center axis of the leading wheel is arranged along the longitudinal direction), have the clearance that supplies the cable to pass between a pair of leading wheels, and the midpoint of the line of a pair of leading wheel centers is aligned with the center of a pair of V-shaped blades of wire stripping and cutting assembly 45.

Furthermore, the utility model discloses a cable transfer device still transfers the brace installation and is used for treating the cable of laying to carry out the mechanism 44 of beating the sign indicating number, as shown in fig. 5-7, beat the sign indicating number mechanism 44 including settle mainframe box 441 on the vertical support frame of transferring the support frame, install on supporting seat 47 and with the laser 442 of mainframe box 441 electricity and the scanning head 443 of being connected with laser 442 electricity, wherein, scanning head 443 is located the wire stripping of wire stripping wire cutting mechanism and forks and gets between the mechanism, and lie in from forking directly over the cable of getting the mechanism output, when controlling means sent the instruction that needs to beat the mark to the cable, beat the corresponding action of sign indicating number mechanism 44, so that beat the mark processing to the cable, then will beat the cable of mark processing and carry forward. The coding mechanism 44 can adaptively code cables of different specifications located right below the scanning head, so that personalized production can be realized, and manual participation is not needed during marking.

The utility model discloses a cable transfer device, its fork is got the mechanism and can be selected in proper order the automatic position of keeping in of follow of cable that needs laid, the centre gripping is carried forward, reduce artifical work, and can not produce the wrong condition of cable selection, and wire stripping cutting mechanism directly carries out the wire stripping to the cable front end that cable fixture carried, the cut-out wire is handled, therefore, do not need artifical lead wire in the course of working, the threading, trade the line, but the cable to different specifications of self-adaptation carries out the wire stripping, the cut-out wire is handled, and beat sign indicating number mechanism can self-adaptation beat sign indicating number to the cable of different specifications and handle, realize individualized production, and can be with the cut-out wire, the wire stripping, beat the cable after sign indicating number is handled and carry forward along transversely, make the cable of next process lay the device can lay the cable on wiring base plate smoothly along the wiring route, improve wiring quality and speed.

Or, the utility model discloses a cable transfer device 4 can also adopt the second kind structure as shown in fig. 9-16, and it is the improvement to the cable transfer device 4 of first kind structure, in addition to transfer support frame, longeron, fork that include first kind structure cable transfer device 4 get the mechanism, cable clamping mechanism, wire stripping cutting line mechanism, beat sign indicating number mechanism, still include following mechanism: the wire leading mechanism is respectively connected with the pallet fork and the wire stripping and cutting bracket and is used for clamping the cable led out by the cable guide assembly and guiding the direction of the cable; and a terminal crimping mechanism which is arranged on the transferring support frame and is used for crimping the cable subjected to wire stripping.

The forking mechanism and the wire stripping and cutting mechanism of the cable transfer device 4 with the second structure are connected together in the following way: the fork plate of the fork 48 of the forking mechanism and the wire stripping and cutting bracket 46 of the wire stripping and cutting mechanism are arranged at two sides of the bottom of the vertical supporting seat 47 in a back-to-back manner (when manufacturing, the fork plate and the wire stripping and cutting bracket 46 can also be a flat plate), the fork plate transversely extends towards one side of the cable storage device, and the wire stripping and cutting bracket 46 transversely extends towards the direction far away from the cable storage device. The fork plate and the wire stripping and cutting bracket 46 in this configuration serve as a support base for the wire feeding mechanism and the partial terminal crimping mechanism in addition to the functions of the wire winding and clamping mechanism 53 and the wire stripping and cutting mechanism in the cable transfer device 4 of the first configuration, and the configuration of the cable transfer device 4 of the second configuration, which is different from the first configuration, will be described in detail below.

In the second structure, a wire leading mechanism and a partial terminal punching mechanism are arranged on the fork plate and wire stripping and cutting bracket 46. The wire leading mechanism includes: the cable clamping assembly is provided with a routing claw 464 for grabbing the cable led out from the cable guide assembly; the routing claw driving assembly 463 is connected with the routing claw 464 and is used for driving the routing claw 464 to move along the three-dimensional direction; an exit guide assembly 461 is provided for aligning the cable held by the routing claws 464 and guiding the output direction thereof. The mechanism of beating the terminal includes: the terminal tray assembly 401 is slidably mounted on the longitudinal beam 441 of the movable support frame and used for storing and conveying terminals, and a plurality of terminal tray assemblies capable of conveying terminals of different specifications can be arranged on the longitudinal beam 441; the punching terminal assembly 402 is fixedly mounted on the wire stripping and cutting bracket 46, and similarly, a plurality of punching terminal assemblies 402 may be correspondingly arranged on the wire stripping and cutting bracket 46. The terminal crimping mechanism can adopt the terminal crimping mechanism in the prior art.

In order to realize the function of the wire leading mechanism, besides the station for fixing the coil holder 53 is provided on the fork plate, the wire feeding claw driving component 463 of the wire leading mechanism is provided on the fork plate outside the station of the coil holder 53 and on the wire stripping and cutting bracket 46.

Specifically, as shown in fig. 10-15, the routing pawl driving assembly 463 includes: at least one longitudinal fixed rail 4632 fixedly mounted on the fork plate and extending in the longitudinal direction; a transverse guide rail seat 4631 which is connected with the longitudinal fixed guide rail 4632 in a sliding way and extends along the transverse direction, and the side surface of the transverse guide rail seat 4631 is fixedly connected with a rack mounting block 4630 on which a rack extending along the transverse direction is mounted; a rail longitudinal driving part 4630a for driving the rack mounting block 4630 to move in the longitudinal direction, having a gear engaged with the rack on the rack mounting block 4630; a lateral slide rail 4634 slidably connected to the lateral rail base 4631 and extending in the lateral direction; a lateral driving member 4634a that drives the lateral slide rail 4634 to slide along the lateral rail base 4631; a slider connecting plate 4633 fixedly connected to the lateral slide rail 4634 and extending in a vertical direction; a rack connecting plate 4635 slidably connected to the slider connecting plate 4633 and having a rack extending in a vertical direction; a vertical driving member 4635a for driving the rack connecting plate 4635 to move in the vertical direction, having a rack-engaging connecting gear with the rack connecting plate 4635; a lateral link plate 4636 fixedly connected to the rack link plate 4635 and extending in the lateral direction; a rotary motor mounting frame which is arranged at the tail end of the transverse connecting plate 4636 far away from the fork plate, wherein a rotary motor 4637 is rotatably arranged on the rotary motor mounting frame, and the output shaft of the rotary motor 4637 extends downwards along the vertical direction; and a wiring claw mounting seat 4638 fixedly connected with an output shaft of the rotary motor 4637, and a wiring claw 464 is mounted on the wiring claw mounting seat.

The track claws 464 arranged on the track claw mounting seats 4638 can be driven to move in the longitudinal direction, the transverse direction and the vertical direction relative to the fork plates through the guide rail longitudinal driving part 4630a, the transverse driving part 4634a and the vertical driving part 4635a so as to align and clamp the cables led out from the cable guide assembly; the routing pawl 464 is rotated by rotation of the rotary motor 4637. Preferably, the wire-moving claw 464 is driven to rotate clockwise by 90 degrees, so as to turn the cable clamped by the wire-moving claw 464 to the terminal-beating component 402 located at the outer side, so that the terminal-beating component 402 is used for carrying out terminal-beating processing on the cable, and the cable is rotated back counterclockwise after the terminal-beating processing. In addition, a fork 4639 for assisting the terminal crimping process of the cable by the terminal crimping assembly 402 is mounted on the rotary motor mounting frame.

The cable clamping assembly further comprises a pair of routing claw driving components which are connected with the pair of routing claws 464 and used for driving the pair of routing claws 464 to slide along the longitudinal direction relative to the routing claw mounting base 4638 so as to open or close and clamp the cable. The routing claw driving part can adopt a motor and a double-spiral screw rod connected with an output shaft of the motor, and the pair of routing claws 464 are respectively in threaded connection with two reverse spiral sections of the double-spiral screw rod. In addition, each driving component can adopt a motor.

Further, the wire guiding mechanism further includes an exit guide assembly 461 for aligning the cable held by the routing claw 464 and guiding the output direction thereof. As shown in fig. 17, the outlet guide assembly 461 includes: an outlet supporting plate 4610 fixedly arranged at the front end of the wire stripping and cutting bracket 46; a pair of support bearing blocks 4612 installed at both sides of the outlet blade 4610 in a longitudinal direction, respectively; a screw 4613 having reverse spiral whose both ends are rotatably connected to a pair of support bearing holders 4612, respectively; a pair of nuts 4614 threadedly coupled to the two reverse-spiral sections of the screw 4613, respectively; a pair of nip brackets fixedly connected with the pair of nuts 4614 respectively; a first nip 4615 and a second nip 4616 fixedly installed on the pair of nip brackets respectively and oppositely extending along the longitudinal direction; a pair of guide shaft supports fixedly installed on the outlet blade 4610; a guide shaft 4617 supported by a pair of guide shaft supports and extending in a longitudinal direction for assisting in guiding a moving direction of the first nip 4615 and the second nip 4616; a pair of linear bearings arranged at two sides of the guide shaft 4617, wherein the pair of linear bearings are respectively fixedly connected with the pair of clamping port brackets; a screw driving motor 4618 connected to the screw 4613 for driving the screw 4613 to rotate. In addition, a shield (as shown in fig. 14) is included to shield the outlet guide assembly from the above-described elements.

When the screw driving motor 4618 is operated, the screw 4613 is driven to rotate, so that the pair of nuts 4614 respectively connected to the two reverse spiral sections of the screw 4613 move along the screw 4613 to face or move away from each other, and the first clamping opening 4615 and the second clamping opening 4616 respectively connected to the pair of nuts 4614 are driven to move towards or away from each other, so that the first clamping opening 4615 and the second clamping opening 4616 can clamp the cable output from the cable routing claw 464 or loosen the cable.

Preferably, the first and

second jaws

4615 and 4616 are configured as shown in fig. 18. The first clamping opening 4615 and the second clamping opening 4616 are respectively provided with clamping opening arms extending out in the longitudinal direction, and the opposite surfaces of the clamping opening arms of the first clamping opening 4615 and the second clamping opening 4616 are respectively provided with a groove in the shape of a circular arc. Wherein, the second nip 4616 includes a nip arm 4616a and a nip arm 4616b installed at both sides of the corresponding nip bracket along the transverse direction, a groove is formed between the nip arm 4616a and the nip arm 4616b, the nip arm of the first nip 4615 is disposed at the middle of the corresponding nip bracket and protrudes outwards, so that when the first nip 4615 and the second nip 4616 are closed, the nip arm of the first nip 4615 can extend into the groove between the nip arm 4616a and the nip arm 4616b of the second nip 4616, thereby increasing the clamping and guiding function of the cable by cross-over. In particular, the degree to which the first and

second jaws

4615 and 4616 are closed may be adjusted to accommodate different diameter cables with the jaws formed by the closed corresponding jaw arms.

In addition, the lead mechanism further includes a routing auxiliary component, as shown in fig. 14 and 19, which includes: a fixed vertical plate 4650 which is fixedly arranged on the wire stripping and cutting bracket 46 and extends along the vertical direction, and a plurality of movable holes which are parallel along the vertical direction and penetrate through the thickness are arranged on the fixed vertical plate 4650; the first driving motor 4653 and the second driving motor 4663 are fixedly arranged on two lateral sides of the fixed vertical plate 4650, motor shafts of the first driving motor 4653 and the second driving motor 4663 respectively penetrate through the movable hole of the fixed vertical plate 4650 and extend out towards one side of the terminal assembly along the longitudinal direction, and gears are respectively fixed at the tail ends of the motor shafts; a first movable plate 4651 and a second movable plate 4661 having racks respectively engaged with the gears of the pair of motor shafts, the racks above extending in a vertical direction so as to drive the corresponding movable plates to be movable up and down in the vertical direction; a first driving motor 4652 and a second driving motor 4662 respectively mounted on the first movable plate 4651 and the second movable plate 4661, respectively, output shafts of the motors respectively extending in the longitudinal direction from the first movable plate 4651 and the second movable plate 4661; a first upper capstan 465a and a second upper capstan 466a mounted on the ends of the motor shafts of the first drive motor 4652 and the second drive motor 4662; the first lower wire wheel 465b and the second lower wire wheel 466b which are respectively arranged at the two sides of the wire stripping and cutting bracket 46 through brackets along the transverse direction are respectively and correspondingly arranged below the first lower wire wheel 465b and the second lower wire wheel 466 b. The cable clamping assembly can be assisted to complete the wiring function through the first upper and lower wiring wheels and the second upper and lower wiring wheels.

Wherein the wire stripping assembly 45 of the second structure is fixedly mounted on the wire stripping and cutting bracket 46 and located between the first lower wire guiding wheel and the second lower wire guiding wheel, the structure of which is shown in fig. 14 and 16, as can be seen from the figure, the wire stripping assembly 45 has a wire stripping scissors for stripping and cutting the wire and a blade driving mechanism 451 for driving the wire stripping scissors, the wire stripping scissors includes a first blade 452 and a second blade 453 which are oppositely arranged on both sides of the wire stripping and cutting bracket 46 along the longitudinal direction, the opposite surfaces of the first blade 452 and the second blade 453 respectively have V-shaped cutting edges, and the pair of V-shaped cutting edges of the first blade 452 and the second blade 453 are misaligned along the transverse direction, the central axis of symmetry is aligned with the center of the wire led out through the wire guiding assembly, the first blade 452 and the second blade 453 are respectively connected with the blade driving mechanism 451, and the first blade 452 and the second blade 453 can be moved toward or away from each other along the longitudinal direction under the action of the blade driving mechanism And (4) moving. When the cable led out from the cable guide assembly is conveyed forwards, the cable can penetrate through the pair of V-shaped cutting edges of the blades, and when the cable needs to be stripped or cut, the first blade 452 and the second blade 453 respectively move towards the approaching direction under the action of the blade driving mechanism, so that the V-shaped cutting edge of the first blade and the V-shaped cutting edge of the second blade 453 jointly strip the cable. The marking mechanism 44 also includes a main housing 441, a laser 442 and a scanning head 443, wherein the main housing 441 is fixedly mounted on a longitudinal support frame of the transfer support frame, the laser 442 and the scanning head 443 are mounted on a support plate fixedly connected with the upper portion of the support base 47, and the support plate is located above the wire leading mechanism.

Next, the operation of each mechanism of the cable transfer device of the second configuration will be described.

1) When the cable clamping mechanism needs to be transferred, the forking mechanism arranged on the transfer support frame is moved to the required forking wire coil clamping mechanism through the cooperative work of the first transfer driving mechanism, the second transfer driving mechanism and the third transfer driving mechanism, the wire coil clamping mechanism is forked and fixed on a fork plate of the forking mechanism, and the cable to be laid on the wire coil clamping mechanism is conveyed forwards for a distance, wherein the cable is conveyed forwards along the transverse direction of the wiring substrate.

2) Under the drive of walking line claw drive assembly, make walk the line claw from the position of awaiting the opportune moment (walk some spatial position department of line claw's awaiting the opportune moment position between the line wheel of peeling and cutting line subassembly and second down) and move up along vertical direction earlier, then move to first walking line wheel the place ahead on along horizontal direction towards the direction that is close to line book clamping mechanism, move down toward vertical direction again, can move slightly towards the direction that is close to line book clamping mechanism after target in place, thereby reach the end of a thread of the cable of line book clamping mechanism clamping and spill the position, go on to press from both sides the action clamp and get the end of a thread through walking the line claw. After the cable claw clamps the cable head of the cable, the cable claw is driven by the cable claw driving assembly to move upwards along the vertical direction, then transversely moves towards the standby position, and moves downwards along the vertical direction after reaching the position right above the standby position, the cable claw is positioned at the standby position right in front of a second lower cable running wheel behind the cable stripping scissors of the cable stripping assembly, and the cable clamped by the cable claw penetrates through the first lower cable running wheel and the second lower cable running wheel.

3) And get cable end of a thread to the second and walk behind line wheel the place ahead ready position when walking the line claw clamp, beat the terminal to handle according to whether need to the end of a thread of cable, each mechanism carries out different actions:

the action when the terminal is beaten to the end of a thread: if the end of the cable needs to be subjected to terminal punching processing, all motors of the wire-routing auxiliary assembly work in a cooperative mode, the first upper wire-feeding wheel presses downwards and clamps the cable together with the first lower wire-feeding wheel, the wire stripping assembly moves, the end of the cable is cut through the first blade and the second blade of the wire stripping scissors, and the qualified size of the cable after being stripped is guaranteed. After the wire is cut, the wire stripping scissors are opened, the first upper wire feeding wheel rotates to convey a section of wire forward, then the wire stripping scissors are folded in half, and the first upper wire feeding wheel rotates (namely rotates in the direction opposite to the forward wire feeding direction) to complete wire stripping treatment on the wire cable head. After wire stripping, the first upper wire feeding wheel continues to rotate to feed wires forwards, the wire feeding claw clamps the cables and moves upwards along the vertical direction so as to raise a certain position at the height between the upper wire feeding wheel and the lower wire feeding wheel, then the wire feeding claw moves towards the direction of the second lower wire feeding wheel along the transverse direction until the wire feeding claw moves to a terminal punching position behind the second lower wire feeding wheel, the wire feeding claw rotates 90 degrees along the clockwise direction through a rotary motor, the wire feeding claw is driven to move along the three-dimensional direction through the synergistic effect of other motors of the wire feeding claw driving assembly so as to place the wire ends of the cables clamped by the wire feeding claw at the terminal punching position of the terminal punching assembly, terminal punching processing on the wire ends is completed through extrusion of the terminal punching assembly, and the wire feeding claw returns after the terminal punching process is completed. And finally, the cable laying device positioned in front of the cable transfer device is connected with the cable-routing claw, the cable-routing claw of the cable laying device grabs and clamps the cable positioned in the middle part of the cable-routing claw and the second lower cable-routing wheel, the cable clamped by the cable laying device passes through the opened first clamping opening and the second clamping opening of the outlet guide component by moving the cable-routing claw, and the cable is laid under the guide effect of the guide hole formed by enclosing the closed first clamping opening and the closed second clamping opening. When the cable is laid, the cable transfer device moves to press the clamping ejector pins into the positioning holes of the cable clamps corresponding to the cable ends so as to fix the cable clamps at the corresponding positioning pins, and then the clamped cable ends are clamped in the clamping heads of the cable clamps through the movement of the wiring claws, so that the cable ends are fixed. In the process of wiring, the cable transfer device and the cable laying device need to work cooperatively, that is, the wiring claw needs to be matched with the wiring claw, and in the process of wiring, the cable is subjected to laser marking and coding treatment according to needs.

The action when the terminal is not punched: and after the wire-distributing claw clamps the cable wire end to the standby position in front of the second lower wire-distributing wheel, if the wire end of the cable is not required to be subjected to terminal processing, all motors of the wire-distributing auxiliary assembly work cooperatively to enable the first upper wire-distributing wheel to press downwards and clamp the cable in cooperation with the first lower wire-distributing wheel, meanwhile, the wire-stripping assembly is stripped to move to enable the wire-stripping scissors to be semi-closed, then the wire-distributing claw is loosened, the first upper wire-distributing wheel rotates to strip the wire, the first upper wire-distributing wheel rotates to feed the wire end of the cable into the wire-distributing claw after the wire-stripping is finished, the wire-distributing claw clamps the wire end and lifts upwards along the vertical direction, then the wire end moves forwards along the transverse direction and reaches the rear part of the first lower wire-distributing wheel, the first upper wire-distributing wheel presses downwards, and.

4) After the cable is laid, when the length of the cable between the cable clamping mechanism and the stripping and cutting assembly is enough, the stripping and cutting assembly acts, the stripping and cutting assembly is closed to complete cutting, then the cable is coiled back to retract a new wire head formed after the cable is cut to the initial position of the cable clamping mechanism, then the second upper traveling wheel rotates, and the wire tail of the laid cable is returned according to the required quantity. And after the tail of the cable is returned according to the demand, according to whether need beat the terminal to the tail and handle, each mechanism carries out different actions:

the wire tail does not need to be provided with a terminal: if the wire tail does not need to be subjected to terminal punching processing, the wire tail is cut to be semi-closed in a stripping mode, the wire walking wheel on the second forwards conveys the cable, so that the wire tail of the cable is subjected to wire stripping processing through the wire stripping shears, after the wire tail is obtained, the wire walking claw grasps the wire tail, the wire walking wheel on the second upwards lifts up along the vertical direction, the wire walking claw also upwards moves along the vertical direction, and then the wire walking wheel on the second forwards moves to the rear of the wire walking wheel under the second along the transverse direction. And finally, the cable laying device is connected with the wiring claw, and the wiring claw of the cable laying device grabs and clamps the tail part of the cable leaked from the rear part of the wiring claw to finish wiring.

And (3) terminal punching is required at the wire tail: if the wire tail needs to be subjected to terminal punching processing, the wire tail is completely closed in stripping and cutting, stripping and cutting are conducted on the wire tail, after the size of the stripped wire is qualified, the stripping and cutting are opened, the second upper wire is rotated, so that the wire tail is conveyed to the front of the stripping and cutting according to the required amount, the stripping and cutting are semi-closed, and the second upper wire conveying wheel rotates positively so as to complete the wire stripping processing. Then, the wire claw clamps the cable, moves upwards along the vertical direction and lifts up, moves forwards to the rear position of the second lower wire wheel along the transverse direction, enables the wire claw to rotate 90 degrees anticlockwise, and drives the wire claw to move along the three-dimensional direction through the synergistic effect of other motors of the wire claw driving assembly, so that the wire tail of the cable clamped by the wire claw is placed at a terminal punching station of the terminal punching assembly, the terminal punching treatment of the wire tail is completed through the extrusion of the terminal punching assembly, and the wire claw returns after the completion. The cable laying device is connected with the cable laying claw, and the cable laying claw grabs and clamps a part of cable between the cable laying claw and the outlet guide component to complete cable laying.

Similarly, move through the cable transfer device, push down the screens thimble in the locating hole that the line tail corresponds the line clip to be fixed in corresponding locating pin department with the line clip, rethread wiring claw's removal is with the cable tail card of centre gripping in the centre gripping head of line clip, accomplishes the fixed of cable tail.

Of course, the terminal crimping mechanism may be applied to the cable transfer device of the first configuration.

Wherein, before transferring the cable 7 to be laid through the cable transfer device, it is still necessary to form the channel (i.e. the wiring channel 8, as shown in fig. 27) in which the cable is laid first, the utility model discloses a wiring channel forming device forms the wiring channel 8, and this wiring channel forming device includes: a wiring substrate 2 mounted on the chassis 1; a plurality of rows of wiring pins 6 provided on the wiring substrate 2 and capable of extending and contracting in the vertical direction; a passage forming mechanism mounted on the frame 1 for telescopically moving the wiring pin 6 to form the wiring passage 8. Wherein a passage for passing the cable, that is, a passage for routing the cable can be formed by moving down the wiring pin 6 and a space left between the wiring pins adjacent thereto.

The utility model discloses a passageway forms mechanism can adopt following structure, include: a wiring frame 31 mounted on the frame 1 and capable of moving laterally relative to the frame 1; a sliding seat 38 mounted on the wiring rack 31 and capable of moving longitudinally relative to the wiring rack 31; a vertically retractable wiring assembly mounted on the slide 38 for individually depressing the wiring pins 6.

Wherein, the utility model discloses a wiring frame 31 is connected with the wiring frame actuating mechanism who is used for driving its relative wiring base plate 2 lateral shifting, and the seat 38 that slides is connected with the seat actuating mechanism that slides that is used for driving its relative wiring frame 31 longitudinal movement.

During the design, wiring frame 31 adopts door-shaped frame, including a pair of vertical beam and its both ends and a pair of vertical frame fixed connection's horizontal beam, set up a pair of slide rail 11 that is located wiring substrate both sides in frame 1, two vertical beam lower extremes of wiring frame 31 respectively with slide rail sliding connection, and wiring frame actuating mechanism can set up on wiring frame, also can set up in the frame, can adopt motor drive gear drive mechanism's mode, also can adopt motor drive belt drive mechanism's mode, can also adopt other prior art's drive mode.

In order to make the sliding seat 38 can move longitudinally along the wiring rack, the horizontal beam of the wiring rack is provided with a guide rail 35, the sliding seat 38 is provided with a sliding block matched with the guide rail, or the horizontal beam of the wiring rack is provided with a sliding block, and the connecting seat is provided with a sliding groove, so that the sliding seat 38 can slide relative to the wiring rack.

The utility model discloses a wiring subassembly can adopt as shown in FIG. 20 the pneumatically driven wiring subassembly 36, and it includes: a fixed seat 361 installed on the sliding seat 38; a clamping seat arranged on the fixed seat 361, and a wiring claw 363 is arranged on the clamping seat; the wiring claw driving mechanism 362, which is mounted on the fixed base 361 and connected to the wiring claw 363, has a telescopic driving mechanism for driving the wiring claw 363 to be telescopic in the vertical direction with respect to the fixed base so that the wiring claw can press down the wiring pin to form the wiring passage 8.

Wherein, the utility model discloses a wiring claw 363 can be in addition following according to the wiring round pin, can also the centre gripping cable 7, consequently, the wiring claw has a pair of gripper jaw that can open relatively or close so that the centre gripping cable, and is corresponding, wiring claw actuating mechanism 362 is still including installing on fixing base 361 and with the pair of gripper jaw that is connected of wiring claw 363 that is used for driving wiring claw 363 open or closed drive mechanism that opens and shuts.

The telescopic driving mechanism and the opening and closing driving mechanism can adopt the pneumatic driving mechanism shown in fig. 20, the pneumatic telescopic driving mechanism drives the clamping seat to move up and down on the fixed seat along the vertical direction, the pneumatic opening and closing driving mechanism drives the pair of clamping jaws to open or close, the process of realizing the functions through the pneumatic mechanism is the same as the process of driving the clamping jaws to move up and down, open or close in the prior art, and specific processes and structures are not described herein.

Alternatively, the wiring assembly of the present invention may be an electric wiring assembly 37 as shown in fig. 21, including: a fixed seat 371 mounted on the sliding seat 38; a clamping seat 372 arranged on the fixed seat 371, a wiring claw 373 is arranged on the clamping seat, and the wiring claw 373 is provided with a pair of clamping claws which can be opened or closed relatively to clamp the cable; and a wiring claw driving mechanism which is installed on the fixed seat 371 and connected with the wiring claw 373 and is used for driving the wiring claw 373 to clamp the cable 7 to be wired, wherein the wiring claw driving mechanism is an electric driving mechanism, the process of driving the pair of clamping claws to move up and down, open or close through the electric driving mechanism is the same as that of the electric claw in the prior art, and the specific process and structure are not described herein.

In addition, the wiring claw driving mechanism of the wiring assembly may also adopt a hydraulic driving mechanism, and the process thereof is similar to a pneumatic process and will not be described in detail herein.

Alternatively, the channel forming mechanism of the present invention may also adopt a structure as shown in fig. 22, including: a wiring rack 31 mounted on the frame 1 and movable laterally relative thereto; (ii) a A row of cylinders 32 mounted in parallel on the horizontal beam of the wiring rack 31 for pressing down the wiring pins individually or in rows; a valve island control assembly 33 connected to the row of cylinders 32 for controlling the operation of each cylinder 32; wherein the piston rod of the cylinder 32 extends in a vertical direction and, when extended, serves to press down the wiring pin 6. When the channel forming mechanism with the structure is adopted to form the wiring channel 8, the control device sends out corresponding instructions according to the wiring path, and the valve island control assembly 33 controls one or more cylinders to execute downlink motion, so that the purpose of pressing down one or one row of wiring pins is achieved, and particularly, when the wiring pins are pressed down in rows, the wiring efficiency of the wiring channel 8 is greatly improved.

Wherein, the valve island control assembly 33 for controlling one or more cylinders to execute the downlink action of the present invention can adopt the structure of the prior art, and the structure and the working process thereof are not described herein.

Alternatively, the channel forming mechanism of the present invention may also adopt a structure in which the structures of fig. 20 and 21 and the structure shown in fig. 22 are combined, that is, the channel forming mechanism includes: a wiring rack 31 mounted on the frame 1 and movable laterally relative thereto; a sliding seat 38 installed on one side of the horizontal beam of the wiring frame 31 and capable of moving longitudinally relative to the horizontal beam; a wiring assembly installed on the sliding seat 38 and capable of extending and retracting in the vertical direction, for independently pressing down the wiring pin; a row of cylinders 32 arranged on the other side of the horizontal beam of the wiring rack in parallel and used for pressing wiring pins individually or in rows; a valve island control assembly 33 connected to the bank of cylinders 32 for controlling the actuation of each cylinder; wherein, the piston rod of cylinder extends along vertical direction, is used for pressing down the wiring round pin when stretching out.

Alternatively, the channel forming mechanism of the present invention may also adopt the following structure (not shown in the figure), including: a wiring pin driving mechanism which is arranged on the frame and is positioned below the wiring pin; the wiring pin driving mechanism is a pneumatic driving mechanism or a hydraulic driving mechanism; the wiring pin is a piston rod of a pneumatic driving mechanism or a hydraulic driving mechanism or a cylindrical pin arranged at the tail end of the piston rod.

Preferably, the utility model discloses set up on wiring substrate 2 and be used for the multirow arrangement hole that matches with multirow wiring round pin 6, wiring round pin 6 can be followed and arranged the hole and stretch out and draw back from top to bottom. During design, the wiring substrate 2 comprises an upper substrate and a lower substrate, the upper substrate is provided with a placement hole, the bottom of the wiring pin 6 is fixedly connected with the lower substrate, and the telescopic stroke of the wiring pin is matched with the distance between the upper substrate and the lower substrate.

Wherein, the utility model discloses a wiring round pin includes: a pin boss whose bottom end is fixedly connected with the lower substrate of the wiring substrate; a pin collar mounted on the pin boss and having an internal cavity; the pin core is sleeved outside the pin snap ring and can move relative to the pin snap ring in an axial telescopic manner; the pin cylinder is sleeved outside the pin core, and the bottom end of the pin cylinder is fixedly connected with the pin base; and the pin cover is sleeved outside the pin cylinder and can stretch out and draw back along the axial direction of the pin cylinder.

Preferably, the wiring pin further includes a rotation lead structure for rotating the pin snap ring, the rotation lead structure including: the bottom end of the convex ring is provided with tips which are uniformly distributed along the periphery of the pin core and are provided with inclined planes; the positioning outer ring is arranged at the lower part of the pin clamp ring, and the top end of the positioning outer ring is provided with outer ring inclined planes with inclined planes which are uniformly distributed along the periphery of the positioning outer ring; a spring arranged in the inner cavity of the pin snap ring and used for generating acting force for rotating the pin snap ring under the action of external force; under the action of a spring, the pin clamp ring rotates relative to the pin core, and the rotating angle of the pin clamp ring is limited by the tip, the outer ring inclined plane and the pin barrel.

Preferably, as shown in fig. 23 to 26, the wiring pin 6 of the present invention includes: a pin boss 61 whose bottom end is fixedly connected with the lower substrate of the wiring substrate 2, and whose center is provided with a protruding shaft protruding inwards along the axial direction of the pin boss; the pin snap ring 62 is sleeved outside the convex shaft of the pin seat 61 and is hollow, the pin snap ring is provided with an optical axis and a positioning outer ring which is positioned at the lower part of the optical axis and protrudes outwards along the radial direction of the pin seat, the top end of the positioning outer ring is provided with inclined outer ring inclined planes which are uniformly distributed along the periphery of the positioning outer ring, a spring is arranged in an inner cavity of the pin snap ring, preferably, the outer wall of the positioning outer ring is provided with a plurality of positioning grooves which extend along the axial direction, the outer diameter of each positioning groove is larger than that of the optical axis, positioning edges are formed between adjacent positioning grooves, and the top end of each positioning groove and the; the pin core 63 is sleeved outside the pin snap ring 62 and can move relative to the pin snap ring 62 in an axial telescopic manner, and is provided with an optical axis and a convex ring which is positioned at the lower part of the optical axis and protrudes outwards along the radial direction of the optical axis, the bottom end of the convex ring is provided with apexes 631 which are uniformly distributed along the periphery of the pin core and are provided with inclined surfaces, preferably, the outer wall of the convex ring is provided with a plurality of groove parts extending along the axial direction, the outer diameter of each groove part is larger than that of the optical axis, convex edge parts are formed between every two adjacent groove parts, and the bottom end of the pin core 63 positioned between every two adjacent convex edge parts is provided; a pin barrel 64 sleeved outside the pin core 63 and fixedly connected with the pin base 61 at the bottom end thereof, the top end being open, the inner wall of the pin barrel being provided with wide tracks 641 and narrow tracks 642 at intervals along the circumferential direction, the adjacent wide tracks 641 and narrow tracks 642 being separated by separation ribs 643 respectively; and the pin cover 65 is sleeved outside the pin cylinder 64 and can stretch out and draw back along the axial direction of the pin cylinder under the action of external force, and the top wall in the pin cover 65 is fixedly connected with the top end of the pin core 63.

Wherein, the top wall of the pin cover 65 is provided with a through hole 66, and the through hole 66 is used for clamping with the clamping head of the wire clamp 34 so as to fix the wire clamp on the top end of the wiring pin, thereby clamping the head end or the tail end of the cable 7 to be laid or the position needing to be fixed on the cable by using the wire clamp, and smoothly laying the cable in the wiring channel 8.

The utility model discloses a wiring round pin 6 except can being used to the fixed line clip, thereby still can form wiring passageway 8 along the through-hole of wiring substrate 2 telescopic movement from top to bottom.

When the wiring channel 8 is formed by using the wiring pin, the pin cover 65 of the wiring pin 6 can be pressed by external force, so that the pin cover 65 moves downwards along the axial direction of the pin cover, and the pin core 63 of which the top end is in contact with the top wall of the pin cover 65 is driven to move downwards along the axial direction, so that the pin snap ring 62 moves downwards along the wide track of the pin cylinder 64; when the pin snap ring 62 moves downward out of the wide track of the pin cylinder 64 and the pin core 63 does not move, at this time, the tip at the bottom of the pin core 63 abuts against the outer ring inclined surface of the outer ring of the pin snap ring 62, meanwhile, the spring installed on the base 61 generates corresponding acting force due to compression by external force, so that the pin snap ring 62 rotates around its own axis, the outer ring inclined surface of the rotated pin snap ring 62 falls into the narrow track of the pin cylinder 64, the pin core 63 is locked at the position through the narrow track of the inner wall of the pin cylinder 64 and the positioning groove on the pin snap ring 62, that is, the pin cover 65 is locked at the position, so that the top of the wiring pin is flush with the upper substrate of the wiring substrate 2, and the vertical space left when the pin cover 65 moves downward relative to the upper substrate of the wiring substrate 2 forms the wiring channel 8 for wiring cables.

When the wiring pin 6 is required to be jacked, the pin cover 65 of the wiring pin 6 is pressed again through external force, so that the pin cover 65 moves downwards along the axial direction of the pin cover, and the pin core 63 and the pin snap ring are driven to move downwards along the axial direction; when the pin snap ring 62 moves down and out of the narrow track of the pin cylinder 64, and the pin core 63 does not move out, at this time, the top of the bottom of the pin core 63 abuts against the outer ring inclined surface of the pin snap ring 62, and simultaneously, the pin snap ring 62 rotates due to the force generated by the compression state of the spring installed on the base 61, and the outer ring inclined surface of the rotated pin snap ring 62 falls into the wide track of the pin cylinder 64, and due to the restoring force of the spring installed on the base 61, the pin snap ring, the pin core, the pin cover and the like are respectively jacked up (i.e. moved up along the axial direction of the pin cover) until the original jacking state of the wiring pin is restored.

Further, the utility model discloses each actuating mechanism of wiring passageway forming device is connected with the controlling means who is used for sending action command to each actuating mechanism, through controlling means, makes each actuating mechanism carry out corresponding action respectively, will lay wire claw and/or cylinder and move to the required wiring round pin department of pressing down according to predetermined wiring route, makes the wiring round pin through laying wire claw and/or cylinder and move down to leave certain space between the wiring round pin that moves down and rather than adjacent wiring round pin, form the passageway that is used for laying the cable through this space.

The utility model discloses wiring passageway forming device, it is flexible to form the relative wiring base plate of mechanism drive wiring round pin through the passageway, the space that makes the wiring round pin leave after moving down can form the passageway that is used for laying the cable, do not need artifical the participation in the formation process that the route was laid to the cable, full automated processing, solve the artifical problem of laying the consuming time and wasting power of passageway, greatly reduce operation workman's intensity of labour, improve the passageway and lay efficiency, and it is regular to lay the passageway, the cable bundle that makes follow-up laying out along the passageway is neat, unanimous, high quality.

After the wiring channel 8 is formed, the cable transfer device holds the cable and transfers the cable to the cable routing device so that the cable is routed in the wiring channel 8 by the cable routing device.

The utility model discloses a cable is laid device includes: the above-described channel forming mechanism with the wiring assembly and the wire clamp for fixing the ends of the cables to be laid in the wiring channel 8 at the corresponding positions of the wiring channel 8. Wherein, the utility model discloses a wiring subassembly is except being used for pressing the wiring round pin in order to form wiring passageway 8, still can be used to the centre gripping and treats laying cable 7 and laying the cable in wiring passageway 8, does not restatee the structure of wiring subassembly here.

When adopting the wiring assembly will wait to lay cable 7 and lay in wiring channel 8, still need fix the head end of waiting to lay cable 7 at wiring channel 8 and correspond position department through line clip 34, wherein, as shown in fig. 28a, fig. 28b, the utility model discloses line clip 34 includes: a wire holder 342, the bottom of which is provided with a bayonet 343 for connection with a wiring pin forming the wiring channel 8; a post 344 mounted on top of the wire holder base 342; a plurality of gripping heads 341 are sequentially disposed on the support column 344 from top to bottom. Preferably, two columns of the clamping heads 341 extending along the length direction of the pillar are respectively disposed on both sides of the pillar 344 so as to clamp the cables on both sides of the pillar, and each column of the clamping heads 341 disposed along the length direction of the pillar includes a plurality of clamping heads so as to clamp the cables according to the specific situation of the cables disposed in the wiring channel 8, because a plurality of cables are generally disposed in the wiring channel 8 and a plurality of cables are generally stacked together along the vertical direction, therefore, when one cable is disposed, a clamping head with a suitable height can be selected according to the height of the cable relative to the substrate. Preferably, the clamping head 341 may be similar to the structure of the clip in the prior art, except that the present invention needs to fix the tail end of the clip to the side wall of the pillar, and the structure of the clamping head is not described here.

In the time of practical use, need will the utility model discloses line clip's joint 343 clamps in the corresponding through-hole 66 that is located the wiring round pin of wiring passageway 8 both sides to be fixed in the top of wiring round pin with line clip, and the holding head of line clip one side is towards wiring passageway 8, thereby utilizes the holding head centre gripping to wait to lay required fixed position department on head end or the tail end or the cable of cable 7, in order to lay the cable in wiring passageway 8 smoothly. When the wire clamp is not needed, the wire clamp is removed from the top end of the wiring pin by using the wiring claw and is arranged in a wire clamp storage (not shown in the figure) at one end of the machine frame.

While the wire clip of this embodiment may also adopt a structure as shown in fig. 28b, that is, a pressing hole 345 for facilitating pressing down of the wire clip is provided at the top of the pillar 344 of the wire clip, in order that the wire clip may be tightly fixed to the wiring pin after the wire clip is placed on the wiring pin. Accordingly, as shown in fig. 12, a locking pin 4611 for depressing the wire clamp 34 is provided on an exit shield 461 of the outlet assembly of the cable transfer device for outputting the cable. When the wire clamp 34 needs to be pressed down, the locking thimble 4611 is moved downward by external force, so that the bottom of the locking thimble aligns with and extends into the pressing hole 345 of the wire clamp, so as to tightly fix the bottom of the wire clamp 34 on the top of the wiring pin.

The utility model discloses a device is laid to cable, three-dimensional removal through wiring subassembly centre gripping cable and through wiring subassembly lays the cable along wiring passageway 8 for do not need artifical the participation at the cable laying in-process, full automated processing, lay mixed and disorderly, the later stage cable goes wrong the condition that is difficult to comb because of the cable type that causes with cable in large quantity when avoiding artifical wiring, greatly reduce operation workman's intensity of labour, improve wiring efficiency and wiring quality. In addition, the cable end to be arranged in the wiring channel 8 is fixed at the corresponding position of the wiring channel 8 through the wire clamp, so that the subsequent arrangement treatment of the cable is facilitated.

In addition, before laying the wiring passageway, still need to carry out the foreign matter detection that whether has the foreign matter to wiring substrate and handle, consequently, the utility model discloses an intelligence pencil machine is still including the frame-mounted foreign matter detection device (not shown in the figure) that is used for the foreign matter to detect and handles. The foreign matter detection device can adopt an image recognition system, a light curtain recognition system or other systems capable of detecting foreign matters. If the foreign matter is detected to exist on the wiring substrate, an alarm signal is sent out, so that workers can clean the foreign matter in time.

Furthermore, after the cable equipartition of all specifications is finished, the utility model discloses still tie up the processing to the cable bundle that forms, tie up the processing and can adopt the automatic bundling device who sets up in the frame to realize, automatic bundling device can refer to the structure of using prior art's automatic bundling device, does not describe its structure here. Wherein, the utility model discloses set up operation platform in one side or both sides of frame to operating personnel operates equipment.

The devices of the utility model are connected with a control device, the control device is provided with an interface for leading in a wiring program for realizing the task of laying cables or an input device for inputting the wiring program for realizing the task of laying cables, under the control of the control device, the cable storage device manages the cables stored thereon to ensure that the specifications of the cables stored thereon meet the requirements of all the cables to be laid, then controlling the wiring channel forming device to form a wiring channel 8 on the wiring substrate according to a preset wiring path, transferring the cables required to be laid currently of the cable storage device to the cable laying device by the cable transferring device, arranging the cables in the wiring channel 8 by the cable laying device along the wiring path, then, the cable transfer device and the cable routing device repeat the above operations to sequentially route the cables to be routed in the routing path 8.

Below, to adopting the utility model discloses the process that the cable was laid is carried out to intelligence pencil machine describes. As shown in fig. 29, for the present invention, a flow chart for laying cables includes:

generating information of a required cable and an actual cable wiring path according to the cable wiring task;

arranging the required cable on the cable storage device according to the information of the required cable;

automatically laying a wiring channel on the wiring substrate by a wiring channel forming device according to the information of the actual wiring path;

after the wiring channel is arranged, the current cable needing to be arranged in the required cables is transferred to the cable arrangement device from the cable storage device through the cable transfer device;

automatically arranging the transferred cables in a channel of the wiring substrate according to a wiring path through a cable arrangement device;

after the current cables are laid, the cable transfer device and the cable laying device repeat the operations so as to automatically lay the other cables of the required cables in the channel of the wiring substrate in sequence according to the wiring path.

Specifically, the method of the present invention comprises the following steps.

S01, according to the cable laying task, generating the information of the actual cable laying path and the required cable

The method comprises the steps of leading a wiring program into a control device or setting the wiring program on the control device, storing a cable laying task in the control device, and generating information of an actual wiring path and a required cable during cable laying according to the cable laying task.

S02, arranging a required cable control device on the cable storage device according to the information of the required cables to automatically compare each cable with the required specification with the existing cable on the cable storage device, so as to generate a cable reserver list for reserver of the cables according to the comparison result;

according to the cable bin supplementing list, if cables needing to be supplemented are available, the control device sends out corresponding alarm signals so as to inform cable bin supplementing personnel to timely supplement the cables needing to be supplemented on the cable storage device, and the cables on the cable storage device are consistent with the required cables;

when the cables on the cable storage device are consistent with the required cables, code management or RFID label management is carried out on the cables, the coil clamping mechanisms and the clamping seats corresponding to the cables, so that identity identification codes for identifying identities are distributed for the cables, the coil clamping mechanisms corresponding to the cables and the clamping seats on the cable storage device, namely the cables, the coil clamping mechanisms corresponding to the cables and the clamping seats used for clamping the coil clamping mechanisms are bound one by one, and the cables can be transferred and laid according to the identity identification codes when the follow-up cables are laid.

S03, automatically laying wiring channel on the wiring substrate by the wiring channel forming device according to the information of the actual wiring path

After the cables on the cable storage device are determined to be consistent with the required cables, the wiring channels are automatically arranged on the wiring substrate through the wiring channel forming device according to the generated wiring path information, and before the wiring channels are arranged, foreign matter detection processing for detecting whether foreign matters exist on the wiring substrate is needed.

When carrying out the foreign matter detection and handling, can adopt image recognition system, or light curtain identification system, or other systems that can detect the foreign matter, if detect to have the foreign matter on the wiring substrate, then send alarm signal to the workman in time clears up the foreign matter.

After the foreign matter detection processing, wiring channels are automatically routed on a wiring substrate on which a plurality of rows of wiring pins, each including a plurality of wiring pins, which are extendable and retractable in the vertical direction have been previously set, by a wiring channel forming device.

When the wiring channel is automatically laid, according to the information of the actual wiring path, the control device controls the wiring assembly to enable the plurality of wiring pins positioned on the wiring path to move downwards, so that after the plurality of wiring pins move downwards, the top ends of the wiring pins can be flush with the upper surface of the wiring substrate, and the space left by the moving-downwards wiring pins can form the wiring channel for laying the cables.

S04, after the wiring channel is arranged, the current cable needing to be arranged in the required cables is transferred to the cable arrangement device from the cable storage device through the cable transfer device

The method for transferring the current cable to the cable laying device comprises the following steps:

the wire winding and clamping mechanism with the current cable at the cable storage device is clamped through the forking mechanism, and the current cable is conveyed forwards;

stripping the front end of the current cable conveyed forwards by a wire cutting and stripping mechanism so as to expose a transmission section for transmitting energy at the front end of the cable;

the cable with the transmission section is conveyed horizontally forward until it reaches the cabling arrangement.

Wherein, through getting mechanism centre gripping line book clamping mechanism including following step:

according to the identity identification code of the cable required to be laid currently (namely the identity identification code of the wire winding and clamping mechanism), the control device controls the forking mechanism to adjust the position along the longitudinal direction and/or the vertical direction, so that a fork of the forking mechanism is aligned to the wire winding and clamping mechanism on the cable storage device for temporarily storing the cable required to be laid currently;

after the fork is aligned with the coil clamping mechanism, the fork takes the coil clamping mechanism on which the current cable is clamped, and the coil clamping mechanism is fixed on the fork;

after the wire coil clamping mechanism is fixed on the fork, the cable end on the wire coil clamping mechanism is led out and penetrates through the cable guide assembly located right in front of the wire coil clamping mechanism, so that the current cable is conveyed forwards through the cable guide assembly.

During the forward conveying of the current cable, a wire cutting and wire stripping mechanism arranged above or in front of the cable guide assembly is used for stripping the current cable end reaching the wire cutting and wire stripping mechanism so as to expose a transmission section of the current cable end for transmitting energy.

And after the wire cutting and stripping mechanism carries out wire stripping treatment on the current cable end, the terminal punching operation is carried out on the cable end (the wire head or the wire tail) by adopting the method according to the condition. In addition, the coding mechanism located right above the current cable is used for coding the current cable subjected to wire stripping processing. After the coding processing is carried out on the current cable, the current cable with the transmission section is conveyed forwards horizontally until the current cable reaches the cable laying device.

S05, automatically arranging the transferred cables in the channel of the wiring substrate according to the wiring path by the cable arrangement device

After the current cable subjected to coding processing is conveyed forwards, the control device controls the cable arrangement device to move relative to the wiring substrate, and the current cable is automatically arranged on the wiring substrate along the wiring path. In the process of laying the cables, the cable laying device needs to adjust the transverse and/or longitudinal position of the cable laying device relative to the wiring substrate in real time according to the wiring path so as to automatically lay the current cables in the wiring channel of the wiring substrate along the wiring path.

S06, after the current cables are laid, the cable transfer device and the cable laying device repeat the operations of the steps S03, S04 and S05 so as to automatically lay the remaining cables of the required cables in the channels of the wiring substrate in turn according to the wiring path.

After all the required cables are arranged in the wiring channel to form the cable bundle, the method further comprises the step of bundling the cable bundle, and then the bundled cable bundle is transferred to the next process. At the same time, the devices are reset for the next routing task. Wherein, the wire binding process can adopt the wire binding device in the prior art.

To sum up, the utility model discloses intelligence pencil machine has following advantage:

6. The utility model discloses wiring subassembly both can play the effect of pressing down wiring round pin formation wiring passageway, can play the centre gripping cable again and lay the effect in the passageway with the cable along the wiring route to two birds with one stone, make intelligent pencil machine's compact structure, overall arrangement more reasonable.

Although the embodiments of the present invention have been described in detail, the embodiments of the present invention are not limited thereto, and those skilled in the art can modify the principles of the embodiments of the present invention, and therefore, various modifications performed according to the principles of the embodiments of the present invention should be understood as falling into the scope of the embodiments of the present invention.

Claims

1. An intelligent wire harness machine, comprising:

a frame;

a wiring passage forming device mounted on the frame for forming a cable wiring passage;

the cable storage device is arranged on one side of the rack and used for temporarily storing cables to be laid;

the cable arrangement device is arranged on the rack and positioned at one side of the cable storage device and is used for sequentially arranging the cables to be arranged in the cable arrangement channel;

the cable transfer device is arranged on the rack and positioned between the cable storage device and the cable arrangement device;

the control device is respectively and electrically connected with the wiring channel forming device, the cable storage device, the cable arrangement device and the cable transfer device and is used for controlling each device to respectively execute corresponding actions;

according to the command sent by the control device, the wiring channel forming device acts to form a cable laying channel, then the cable transfer device forks the cable to be laid from the cable storage device and transfers the cable to the cable laying device, and the cable laying device lays the cable in the cable laying channel.

2. The intelligent wire harness machine according to claim 1, wherein the cable storage device comprises:

a storage rack mounted on the rack;

the storage rack comprises a plurality of rows of clamping seats which are arranged on the storage rack in an up-down parallel mode, wherein each row of clamping seats comprises a plurality of clamping seats which are arranged in parallel and have different identity marks;

the wire coil clamping mechanisms are detachably arranged on the clamping seats and bound with the corresponding clamping seats;

the detachable cable clamping mechanism is detachably clamped on each cable clamping mechanism, has an identity mark and is bound with the corresponding cable clamping mechanism to be laid.

3. The intelligent wire harness machine according to claim 2, wherein the wire coiling fixture comprises:

the cable seat is detachably arranged on the clamping seat;

a pair of cable roll holders installed on the cable base;

the cable shaft is connected with the pair of cable roll brackets at two ends respectively, and a cable roll formed by winding the cable to be laid is sleeved outside the cable shaft;

and the cable guide assembly is arranged on the cable seat and positioned on one side of the pair of cable roll brackets and is used for guiding the routing direction of the cables led out from the cable rolls.

4. The intelligent wire harness machine according to claim 2 or 3, wherein the cable transfer device comprises:

the transfer support frame is arranged on the rack and moves transversely along the rack;

a beam mounted on the transfer support frame and vertically moving relative thereto;

the fork-taking mechanism is arranged on the cross beam and moves longitudinally relative to the cross beam and is used for forking the coil clamping mechanism positioned on the clamping seat and fixing the coil clamping mechanism;

and the wire winding and clamping mechanism clamps the cable to be laid.

5. The intelligent wire harness machine of claim 4, wherein the forking mechanism comprises:

a support base mounted on the cross beam and longitudinally movable relative thereto;

the fork is arranged on the supporting seat and transversely extends out and is used for forking the wire coil clamping mechanism;

the fork is provided with one or more positioning structures for positioning the wire coil clamping mechanism on the fork.

6. The intelligent wire harness machine according to claim 1, wherein the wiring passage forming device includes:

a wiring substrate mounted on the chassis;

a plurality of rows of wiring pins which are provided on the wiring substrate and are extendable and retractable in the vertical direction;

and a passage forming mechanism mounted on the frame for telescopically moving the wiring pin to form the wiring passage.

7. The intelligent wire harness machine according to claim 6, wherein the passage forming mechanism comprises:

the wiring frame is arranged on the rack and can move transversely relative to the rack;

a sliding seat which is arranged at one side of the wiring frame and can move longitudinally relative to the wiring frame;

and the wiring assembly is arranged on the sliding seat and can stretch out and draw back along the vertical direction, and is used for independently pressing the wiring pin.

8. The intelligent wire harness machine according to claim 6, wherein the passage forming mechanism comprises:

a row of cylinders mounted in parallel on the wiring rack for pressing the wiring pins individually or in rows;

the valve island control assembly is connected with the row of cylinders and is used for controlling the action of each cylinder;

and the piston rod of the air cylinder extends along the vertical direction and is used for pressing the wiring pin when extending out.

9. The intelligent wire harness machine according to claim 7 or 8, wherein the cable routing device comprises:

the wiring assembly is used for clamping the cable to be laid and arranging the cable in the wiring channel;

and the wire clamp is used for fixing the end of the cable to be arranged in the wiring channel at the corresponding position of the wiring channel.

10. The intelligent wire harness machine according to claim 1, wherein the control device has an interface for importing a wiring program for accomplishing the cabling task, or has an input device for inputting a wiring program for accomplishing the cabling task.