CN210526931U - Lead shaping braid equipment - Google Patents
Lead shaping braid equipment Download PDFInfo
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- CN210526931U CN210526931U CN201921117938.6U CN201921117938U CN210526931U CN 210526931 U CN210526931 U CN 210526931U CN 201921117938 U CN201921117938 U CN 201921117938U CN 210526931 U CN210526931 U CN 210526931U
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Abstract
The utility model provides a lead shaping braid device, which comprises a feeding mechanism, a lead modifying and shaping mechanism and a braid mechanism, and can realize automatic modification, shaping and braid of the lead of a product; the braiding mechanism comprises a braiding device, a detection device, a marking device and a bending device, wherein the braiding device, the detection device, the marking device and the bending device are sequentially arranged, the detection device is provided with a first CCD camera, whether a product lead is poor or not is detected through visual identification, the detection precision is improved, and the probability of poor outflow is reduced; the braiding device comprises a hot pressing wheel, a belt releasing wheel and a power motor, wherein an adhesive tape is arranged on the hot pressing wheel, a bottom belt is arranged on the belt releasing wheel, a transported product passes through the position between the hot pressing wheel and the belt releasing wheel and is bonded on the bottom belt under the action of the adhesive tape, and the braiding of the product is finished; the hot pressing wheel and the power motor are provided with hot air guns for heating the adhesive tape, and the hot air guns heat the adhesive tape at the hot pressing wheel and the power motor, so that the bonding strength of an adhesive tape product is enhanced.
Description
Technical Field
The utility model relates to an automatic field, especially a lead wire plastic braid equipment.
Background
Capacitors are one of the electronic components used in electronic devices in large quantities, and are widely used in dc blocking, ac coupling, bypass, filtering, tuning loops, energy conversion, control, and the like in circuits. In the production process of the capacitor, the capacitor needs to be subjected to lead wire processing and shaping and then is subjected to taping, and a lot of processes are needed for lead wire processing, taping and subsequent product inspection, so that a large amount of manpower and material resources are consumed. After the braid is braided, the quality of the braided product needs to be checked, and an operator judges whether the size and the appearance of the capacitor braid meet the requirements through a jig and visual inspection. Along with the accumulation of the fatigue of the personnel, the reliability of the poor judgment by naked eyes is insufficient, the jig can only be used for screening and checking individual important sizes, and the hidden danger of poor quality outflow exists in the product.
SUMMERY OF THE UTILITY MODEL
The present invention aims to solve at least one of the above-mentioned technical problems in the related art to a certain extent. Therefore, the utility model provides a can realize lead wire correction plastic, the automatic braid of product, improve the lead wire plastic braid equipment of product quality.
The utility model provides a technical scheme that its technical problem adopted is:
a lead shaping braiding device comprises a feeding mechanism, a lead correcting and shaping mechanism and a braiding mechanism, wherein the feeding mechanism comprises a linear feeding device used for conveying products, a feeding clamp is arranged on the linear feeding device, the lead correcting and shaping mechanism is arranged on one side of the linear feeding device, a transferring clamp used for transferring the products is arranged between the linear feeding device and the braiding mechanism, the braiding mechanism comprises a braiding device, a detection device used for identifying bad products, a marking device used for marking the bad products and a bending device which are sequentially arranged, the detection device is a first CCD camera, the braiding device comprises a hot pressing wheel and a band releasing wheel which are in mutual contact, a power motor used for driving the hot pressing wheel and the band releasing wheel to rotate, an adhesive tape is arranged on the hot pressing wheel, and a bottom tape is arranged on the band releasing wheel, the adhesive tape and the bottom tape are bonded under the pressing of the hot pressing wheel and the belt releasing wheel to form a tape body for heat-sealing products, and hot air guns for heating the adhesive tape are arranged at the hot pressing wheel and the power motor.
As an improvement of the above technical solution, the lead wire correcting and shaping mechanism includes a lead wire correcting device for correcting a lead wire pitch and a shaping and processing device for shaping the lead wire, the lead wire correcting device includes a first driving cylinder and a three-way chuck disposed at a top end of the first driving cylinder, and the shaping and processing device includes a second driving cylinder and a shaping chuck disposed at a top end of the second driving cylinder.
As a further improvement of the above scheme, the feeding device further comprises a vibration disc and a discharge channel communicated with the vibration disc, a feeding device is arranged between the discharge channel and the linear feeding device, and the feeding device is provided with a clamping jaw capable of moving between the discharge channel and the linear feeding device.
Further, a capacity detection device is arranged between the lead wire correction and shaping mechanism and the braiding mechanism, and the capacity detection device is an LCR detector used for measuring capacity of the capacitor.
Furthermore, the bending device comprises a conical pushing head and a groove matched with the pushing head in shape, the pushing head and the groove are arranged on two sides of the belt body, and the pushing head is provided with a third driving device for pushing the pushing head to the groove.
Furthermore, a punching device for punching the paper tape is arranged between the braiding device and the detection device.
Has the advantages that: the utility model provides a lead shaping braid equipment, including feeding mechanism, lead correction shaping mechanism, braid mechanism, can realize automatic correction, shaping and braid to the product lead wire; the taping mechanism comprises a taping device, a detection device for identifying defective products, a marking device for marking the defective products and a bending device which are sequentially arranged, wherein the detection device is a first CCD camera, and after the products are taped, whether the lead of the products is defective or not is detected through visual identification, so that the detection precision and accuracy are improved, and the probability of defective outflow is reduced; the braiding device comprises a hot pressing wheel, a belt releasing wheel and a power motor, an adhesive tape is arranged on the hot pressing wheel, a bottom belt is arranged on the belt releasing wheel, a transported product passes through the hot pressing wheel and the belt releasing wheel, and is bonded on the bottom belt under the action of the adhesive tape, so that braiding of the product is completed. The hot pressing wheel and the power motor are provided with hot air guns for heating the adhesive tape, and the hot air guns heat the adhesive tape at the hot pressing wheel, so that the bonding strength of the adhesive tape product is enhanced. The hot-blast rifle heats the sticky tape once more in power motor department, and the cooperation runner carries out heat-seal once more to the product, improves tensile strength and stability.
Drawings
The present invention will be further explained with reference to the drawings and examples.
Fig. 1 is a schematic view of a lead shaping braiding apparatus according to an embodiment of the present invention.
Detailed Description
This section will describe in detail the embodiments of the present invention, preferred embodiments of the present invention are shown in the attached drawings, which are used to supplement the description of the text part of the specification with figures, so that one can intuitively and vividly understand each technical feature and the whole technical solution of the present invention, but they cannot be understood as the limitation of the protection scope of the present invention.
In the description of the present invention, it should be understood that the orientation or positional relationship indicated with respect to the orientation description, such as up, down, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, a plurality of means are one or more, a plurality of means are two or more, and the terms greater than, less than, exceeding, etc. are understood as not including the number, and the terms greater than, less than, within, etc. are understood as including the number. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present invention, unless there is an explicit limitation, the words such as setting, installation, connection, etc. should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in combination with the specific contents of the technical solution.
Referring to fig. 1, the lead shaping braid equipment of the embodiment of the present invention comprises a feeding mechanism, a lead correction shaping mechanism, and a braid mechanism, wherein the feeding mechanism comprises a linear feeding device 130 for conveying a product, a feeding clamp 131 is arranged on the linear feeding device 130, the lead correction shaping mechanism is arranged on one side of the linear feeding device 130, a transferring clamp 200 for transferring the product is arranged between the linear feeding device 130 and the braid mechanism, the braid mechanism comprises a braid device, a detection device for identifying defective products, a marking device 650 for marking defective products, and a bending device 640, the detection device is a first CCD camera 620, the braid device comprises a hot pressing wheel 611 and a releasing wheel 612, which are in contact with each other, and a power motor 700 for driving the hot pressing wheel 611 and the releasing wheel 612 to rotate, the hot pressing wheel 611 is provided with an adhesive tape, the unwinding wheel 612 is provided with a bottom tape, the adhesive tape and the bottom tape are bonded under the pressing of the hot pressing wheel 611 and the unwinding wheel 612 to form a tape body 800 for heat-sealing a product, and the hot pressing wheel 611 and the power motor 700 are both provided with a hot air gun 613 for heating the adhesive tape.
When the wire feeding device works, a product is placed on the feeding clamp 131 of the linear feeding device 130, and a wire correcting and shaping mechanism arranged on one side corrects and shapes the wire of the product on the feeding clamp 131. A transfer clamp 200 is arranged between the linear feeding device 130 and the braiding mechanism, and the product after lead correction and shaping is transferred to the braiding mechanism. The braiding mechanism comprises a braiding device, a detection device, a marking device 650 and a bending device 640 which are sequentially arranged, and is used for sequentially braiding products, detecting the products after braiding, marking the products detected as defective products and bending the band body 800. The detection device is provided with a first CCD camera 620, visual identification detection is carried out on the product after the product is braided, whether the lead of the product is defective or not is detected through visual identification, the detection precision and accuracy are improved, and the probability of defective outflow is reduced; and a marking device 650 is arranged behind the detection device and is used for marking the detected defective products, so that the defective products can be identified in subsequent processing. And in the subsequent treatment, the marked defective products are manually replaced, so that the defective products are prevented from flowing out. The bending device 640 bends the belt body 800 according to a certain length, the belt body 800 is bent into a connected section-shaped belt body 800 with a certain length, and the belt body 800 is segmented to facilitate subsequent storage and processing. The braiding device comprises a hot pressing wheel 611, a belt releasing wheel 612 and a power motor 700, wherein an adhesive tape is arranged on the hot pressing wheel 611, a bottom tape is arranged on the belt releasing wheel 612, the adhesive tape and the bottom tape are bonded under the pressing of the hot pressing wheel 611 and the belt releasing wheel 612 to form a belt body 800 for heat-sealing products, the transported products pass between the hot pressing wheel 611 and the belt releasing wheel 612 and are bonded on the bottom tape under the action of the adhesive tape, and the braiding of the products is completed. The power motor 700 is provided with a pair of rotating wheels contacting with the belt body 800, and the rotating wheels rotate to drive the belt body 800, the hot pressing wheel 611 and the belt releasing wheel 612 to move, so that the product can be continuously braided. The hot pressing wheel 611 and the power motor 700 are both provided with a hot air gun 613 for heating the adhesive tape, and the hot air gun 613 heats the adhesive tape at the hot pressing wheel 611, so that the bonding strength of the adhesive tape product is enhanced. The hot air gun 613 heats the adhesive tape again at the power motor 700 and is matched with a rotating wheel to heat-seal the product again, so that the tensile strength and the stability are improved.
The utility model provides a lead shaping braid equipment, including feeding mechanism, lead correction shaping mechanism, braid mechanism, can realize automatic correction, shaping and braid to the product lead wire; the taping mechanism comprises a taping device, a detection device for identifying defective products, a marking device 650 for marking defective products and a bending device 640 which are sequentially arranged, the detection device is provided with a first CCD camera 620, and after the products are taped, whether the lead of the products is defective or not is detected through visual identification, so that the detection precision and accuracy are improved, and the probability of defective outflow is reduced; the braiding device comprises a hot pressing wheel 611, a belt releasing wheel 612 and a power motor 700, an adhesive tape is arranged on the hot pressing wheel 611, a bottom belt is arranged on the belt releasing wheel 612, a transported product passes between the hot pressing wheel 611 and the belt releasing wheel 612 and is bonded on the bottom belt under the action of the adhesive tape, and the braiding of the product is completed. The hot pressing wheel 611 and the power motor 700 are both provided with a hot air gun 613 for heating the adhesive tape, and the hot air gun 613 heats the adhesive tape at the hot pressing wheel 611, so that the bonding strength of the adhesive tape product is enhanced. The hot air gun 613 heats the adhesive tape again at the power motor 700 and is matched with a rotating wheel to heat-seal the product again, so that the tensile strength and the stability are improved.
Further, the lead wire correcting and shaping mechanism comprises a lead wire correcting device 310 for correcting the lead wire spacing and a shaping and processing device 320 for shaping the lead wire, wherein the lead wire correcting device 310 comprises a first driving cylinder and a three-way chuck arranged at the top end of the first driving cylinder, and the shaping and processing device 320 comprises a second driving cylinder and a shaping chuck arranged at the top end of the second driving cylinder. After the capacitor is produced, the lead is bent outwards or inwards, and the lead is trimmed and shaped without correction, so that the lead is easily bent, and poor processing is caused. The lead wire correcting and shaping mechanism is arranged on one side of the linear feeding device 130 and is used for correcting and shaping the lead wires of the products on the linear feeding device 130. The lead correction and shaping mechanism comprises a lead correction device 310 and a shaping and processing device 320, the lead correction device 310 is used for correcting the lead spacing, the shaping and processing device 320 is used for shaping the lead, the lead correction device 310 comprises a first driving air cylinder and a three-branch chuck arranged at the top end of the first driving air cylinder, the three-branch chuck comprises a straight branch arranged in the middle and oblique branch heads arranged on two sides and capable of moving towards the middle, the first driving air cylinder drives the three-branch chuck to correct the lead, the straight branch head is inserted between two leads of a product, the oblique branch heads move towards the middle from two sides, the bent lead is corrected, and the lead is corrected to the size within a standard range. The shaping processing device 320 comprises a second driving cylinder and a shaping chuck arranged at the top end of the second driving cylinder, the second driving cylinder drives the shaping chuck to shape the lead, and the shaping chuck bends and shapes the lead to shape the lead into a required shape. The specific structure of the reshaping clamp can be designed according to the shape of the required lead. In other embodiments, the leads of the product need to be cut into two leads with a long lead and a short lead, the shaping chuck is configured as a cutting chuck for cutting the leads, and the corresponding transformation is also within the protection scope of the present invention.
Further, the feeding device further comprises a vibration disc 110 and a discharge channel 120 communicated with the vibration disc 110, a feeding device 140 is arranged between the discharge channel 120 and the linear feeding device 130, and the feeding device 140 is a clamping jaw capable of moving between the discharge channel 120 and the linear feeding device 130. The vibration dish 110 is used for neatly arranging the product in line, and the material of neatly arranging in line flows out from discharging channel 120 with vibration dish 110 intercommunication, discharging channel 120 with be provided with the loading attachment 140 that is used for transporting the product between the sharp material feeding unit 130, loading attachment 140 sets up to the clamping jaw that can move between discharging channel 120 and sharp material feeding unit 130, and the clamping jaw removes discharging channel 120 top, presss from both sides the product of placing on discharging channel 120 and gets and remove sharp material feeding unit 130 top, places the product of pressing from both sides and gets on the feeding clamp 131 of sharp material feeding unit 130.
Further, a capacity detection device 410 is further disposed between the lead wire correction and shaping mechanism and the braiding mechanism, and the capacity detection device 410 is an LCR detector for measuring capacity of a capacitor. The LCR detector is used for connecting a product lead, the capacity of the product is detected, defective products with insufficient capacity can be screened, and the phenomenon that the defective products with insufficient capacity flow out to influence the product quality control due to the fact that the defective products with insufficient capacity are subsequently braided is avoided.
Further, the bending device 640 includes a tapered pushing head 641 and a concave groove 642 matching with the shape of the pushing head 641, the pushing head 641 and the concave groove 642 are disposed on two sides of the belt body 800, and the pushing head 641 is provided with a third driving device for pushing the pushing head 641 to the concave groove 642. The third driving device drives the push head 641 to push the groove 642, the push head 641 and the groove 642 are disposed on two sides of the strap 800, and the push head 641 cooperates with the groove 642 to bend the strap 800, so as to bend the strap 800 according to a certain length, thereby facilitating the storage of the strap 800.
Further, a punching device 630 for punching the paper tape is arranged between the braiding device and the detection device. The perforating device 630 is used for perforating the braided belt body 800, holes on the belt body 800 are used for assembly, and perforating on the belt body 800 is beneficial to installation of the belt body 800. Perforating device 630 sets up in area body 800 one side, the opposite side of area body 800 is provided with the baffle, and the baffle be provided with and do benefit to the quality of punching that improves area body 800.
While the invention has been particularly shown and described with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (6)
1. A lead shaping taping device is characterized in that: comprises a feeding mechanism, a lead wire correcting and shaping mechanism and a braiding mechanism, wherein the feeding mechanism comprises a linear feeding device for conveying products, a feeding clamp is arranged on the linear feeding device, the lead wire correcting and shaping mechanism is arranged on one side of the linear feeding device, a transferring clamp for transferring the products is arranged between the linear feeding device and the braiding mechanism, the braiding mechanism comprises a braiding device, a detection device for identifying bad products, a marking device for marking the bad products and a bending device which are sequentially arranged, the detection device is arranged as a first CCD camera, the braiding device comprises a hot pressing wheel and a belt releasing wheel which are in mutual contact, a power motor for driving the hot pressing wheel and the belt releasing wheel to rotate, an adhesive tape is arranged on the hot pressing wheel, a bottom tape is arranged on the belt releasing wheel, and the adhesive tape and the bottom tape are bonded under the hot pressing wheel and the belt releasing wheel to form a belt body for heat-sealing the products, and hot air guns for heating the adhesive tape are arranged at the hot pressing wheel and the power motor.
2. The lead shaping braid device of claim 1, wherein: the lead wire correction and shaping mechanism comprises a lead wire correction device for correcting lead wire spacing and a shaping and processing device for shaping the lead wire, the lead wire correction device comprises a first driving cylinder and a three-branch chuck arranged at the top end of the first driving cylinder, and the shaping and processing device comprises a second driving cylinder and a shaping chuck arranged at the top end of the second driving cylinder.
3. The lead shaping braid device of claim 1, wherein: the feeding device further comprises a vibration disc and a discharging channel communicated with the vibration disc, a feeding device is arranged between the discharging channel and the linear feeding device, and the feeding device is provided with clamping jaws capable of moving between the discharging channel and the linear feeding device.
4. The lead shaping braid device of claim 1, wherein: and a capacity detection device is also arranged between the lead wire correction and shaping mechanism and the braiding mechanism, and is an LCR detector for measuring the capacity of the capacitor.
5. The lead shaping braid device of claim 1, wherein: the bending device comprises a conical pushing head and a groove matched with the pushing head in shape, the pushing head and the groove are arranged on two sides of the belt body, and the pushing head is provided with a third driving device for pushing the pushing head to the groove.
6. The lead shaping braid device of claim 1, wherein: and a punching device for punching the paper tape is also arranged between the braiding device and the detection device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921117938.6U CN210526931U (en) | 2019-07-16 | 2019-07-16 | Lead shaping braid equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921117938.6U CN210526931U (en) | 2019-07-16 | 2019-07-16 | Lead shaping braid equipment |
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| Publication Number | Publication Date |
|---|---|
| CN210526931U true CN210526931U (en) | 2020-05-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921117938.6U Active CN210526931U (en) | 2019-07-16 | 2019-07-16 | Lead shaping braid equipment |
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| CN (1) | CN210526931U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116639316A (en) * | 2023-06-20 | 2023-08-25 | 昆山谨轩电子包装材料有限公司 | Automatic packaging and detecting integrated machine for carrier tape and method thereof |
-
2019
- 2019-07-16 CN CN201921117938.6U patent/CN210526931U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116639316A (en) * | 2023-06-20 | 2023-08-25 | 昆山谨轩电子包装材料有限公司 | Automatic packaging and detecting integrated machine for carrier tape and method thereof |
| CN116639316B (en) * | 2023-06-20 | 2023-11-14 | 昆山谨轩电子包装材料有限公司 | Automatic packaging and detecting integrated machine for carrier tape and method thereof |
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