CN210525530U - Annular diamond wire saw bus and wire saw - Google Patents
Annular diamond wire saw bus and wire saw Download PDFInfo
- Publication number
- CN210525530U CN210525530U CN201920782156.8U CN201920782156U CN210525530U CN 210525530 U CN210525530 U CN 210525530U CN 201920782156 U CN201920782156 U CN 201920782156U CN 210525530 U CN210525530 U CN 210525530U
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- Prior art keywords
- wire saw
- bus
- annular
- saw
- wire
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The utility model discloses an annular diamond coping saw generating line and coping saw, wherein, coping saw generating line is the even wire structure that annular metal base line formed through rolling or drawing processing, and the diameter of coping saw generating line is 0.05mm ~ 0.5 mm. The utility model provides a coping saw generating line does not have the joint, intensity is high, the defect is few, has effectively improved diamond wire saw's cutting efficiency, has improved the cutting life-span of coping saw, has improved cutting surface quality.
Description
Technical Field
The utility model relates to a machining tool technical field especially relates to an annular diamond wire saw generating line and an annular diamond wire saw.
Background
At present, the existing annular diamond wire saw bus is mainly formed by a process of weaving metal wires into ropes, a single bus is formed by winding more than 5 steel wires and then welding, and diamond micro powder is solidified on a metal wire matrix by adopting an electroplating process and is mainly used for cutting hard and brittle materials such as silicon crystals, ceramics, gems, stones and the like. Compared with the traditional single-line reciprocating cutting technology, the cutting device has the effects of reducing cost and improving cutting efficiency. However, such diamond wire saws have the following disadvantages:
1. due to the preparation mode of the bus, the manufacture of the annular wire is only suitable for the finished product of a coarse fretsaw with the diameter of more than 0.6mm, and the application occasions of the annular fretsaw are greatly limited;
2. because the bus is woven by metal wires, the defects of salient points, poor winding, overlarge torsion and the like exist in the weaving process, the surface roughness of a cutting material is influenced, and the sudden fracture of the electroplated diamond wire saw is caused in the cutting process;
3. the fatigue performance of the metal wire ring is also reduced in the winding process of the metal base wire ring, so that the service life of the diamond wire saw is influenced;
4. after the bus is woven, the welding treatment of the joint is poor, and the wire breakage rate of the diamond wire saw is increased.
SUMMERY OF THE UTILITY MODEL
At least one to among the above-mentioned problem, the utility model provides an annular diamond wire saw generating line and coping saw adopts the rolling or drawing of annular metal base line to handle into 0.05mm ~ 0.5 mm's wire structure, and the coping saw generating line that produces is jointless, intensity is high, the defect is few, can improve diamond wire saw's cutting efficiency effectively, improves the cutting life-span of coping saw, improves cutting surface quality.
In order to realize the purpose, the utility model provides an annular diamond wire saw generating line, the wire saw generating line is the even wire structure that annular metal base line formed through rolling or drawing processing, the diameter of wire saw generating line is 0.05mm ~ 0.5 mm.
In the above technical solution, preferably, the metal base wire is a metal ring structure formed by welding, forging or machining.
In the above technical solution, preferably, the metal base wire is made of carbon steel, copper-plated steel, and stainless steel.
The utility model discloses still provide an annular diamond wire saw, the coping saw adopts the electroplating mode to consolidate diamond micropowder in above-mentioned technical scheme annular diamond wire saw generating line on, the diameter of coping saw is 0.05mm ~ 0.6 mm.
Compared with the prior art, the beneficial effects of the utility model are that: the wire saw bus manufactured by rolling or drawing the annular metal base wire into a 0.05-0.5 mm metal wire structure has no joint, high strength and few defects, effectively improves the cutting efficiency of the diamond wire saw, prolongs the cutting life of the wire saw and improves the cutting surface quality.
Drawings
Fig. 1 is a schematic view illustrating a manufacturing process of a wire saw bus according to an embodiment of the present invention;
fig. 2 is a schematic view of a rolling process of a wire saw bus according to an embodiment of the present invention.
In the drawings, the correspondence between each component and the reference numeral is:
1. the wire saw comprises a metal base line, 2 parts of a wire saw bus, 11 parts of a driving roller, 12 parts of a tension mechanism, 13 parts of a movable roller and 14 parts of a fixed roller.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
The invention is described in further detail below with reference to the accompanying drawings:
as shown in fig. 1 and fig. 2, according to the utility model provides an annular diamond wire saw generating line, wire saw generating line 2 is the even wire structure that annular metal base line 1 formed through rolling or drawing processing, and wire saw generating line 2's diameter is 0.05mm ~ 0.5 mm.
In the above embodiment, preferably, the metal element wire 1 is a metal ring structure formed by welding, forging or machining, and the metal element wire 1 is deformed into the ring-shaped diamond wire saw busbar 2 having a certain strength by a rolling or drawing apparatus.
Specifically, as shown in fig. 2, a metal base line 1 is formed by rolling with a wire saw bus 2 rolling device, the wire saw bus 2 rolling device comprises a driving roller 11, a movable roller 13, a fixed roller 14 and a tension mechanism 12, and the driving roller 11 is driven by a motor to drive a traction drum to perform friction transmission. The metal base line 1 is sleeved outside the driving roller 11 and the movable tension mechanism 12, when the driving roller 11 pulls the metal base line 1 to rotate, the movable roller 13 compresses the metal base line 1 in the direction of the fixed roller 14, the metal base line 1 is rolled at a certain constant speed in a transmission mode by matching with the fixed roller 14, the metal base line 1 is continuously lengthened in the rolling process, and the tension mechanism 12 continuously moves outwards to store the metal base line in a constant tension mode until the metal base line 1 is rolled into a wire saw bus 2 with the diameter of 0.05 mm-0.5 mm.
In the above embodiment, the metal element wire 1 is preferably made of carbon steel, copper-plated steel, stainless steel or other metal material.
The utility model discloses still provide an annular diamond wire saw, the coping saw adopts the electroplating mode to consolidate diamond micropowder on the annular diamond wire saw generating line 2 of 0.05mm ~ 0.5mm that above-mentioned embodiment provided for the diameter of coping saw is 0.05mm ~ 0.6 mm. Therefore, the diameter of the manufactured wire saw is far smaller than that of the annular diamond wire saw in the prior art, so that the wire saw can adapt to most application occasions, and the cutting efficiency is improved. Meanwhile, the fretsaw bus 2 is formed by rolling the annular metal base line 1, so that no salient point exists in the weaving process, the surface quality of the fretsaw cutting material in the prior art is improved, and the cutting life of the fretsaw is prolonged.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (4)
1. The utility model provides an annular diamond wire saw generating line which characterized in that:
the wire saw bus is of a uniform metal wire structure formed by rolling or drawing an annular metal base line, and the diameter of the wire saw bus is 0.05-0.5 mm.
2. The annular diamond wire saw busbar according to claim 1, wherein the metal base wire is a metal ring structure formed by welding, forging or machining.
3. The annular diamond wire saw bus of claim 1, wherein the metallic baseline is made of carbon steel, copper-plated steel, or stainless steel.
4. An annular diamond wire saw which is characterized in that:
the wire saw adopts an electroplating mode to solidify diamond micropowder on the annular diamond wire saw bus of claim 1,
the wire saw has a diameter of 0.05mm to 0.6 mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920782156.8U CN210525530U (en) | 2019-05-28 | 2019-05-28 | Annular diamond wire saw bus and wire saw |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920782156.8U CN210525530U (en) | 2019-05-28 | 2019-05-28 | Annular diamond wire saw bus and wire saw |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210525530U true CN210525530U (en) | 2020-05-15 |
Family
ID=70593909
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920782156.8U Expired - Fee Related CN210525530U (en) | 2019-05-28 | 2019-05-28 | Annular diamond wire saw bus and wire saw |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210525530U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114368071A (en) * | 2022-01-14 | 2022-04-19 | 长沙岱勒新材料科技股份有限公司 | Segmented annular wire saw, manufacturing method and injection mold |
| CN114959816A (en) * | 2022-06-15 | 2022-08-30 | 江苏三超金刚石工具有限公司 | Novel diamond cutting wire saw-seven-wire twisting ring-shaped wire saw and manufacturing method |
-
2019
- 2019-05-28 CN CN201920782156.8U patent/CN210525530U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114368071A (en) * | 2022-01-14 | 2022-04-19 | 长沙岱勒新材料科技股份有限公司 | Segmented annular wire saw, manufacturing method and injection mold |
| CN114959816A (en) * | 2022-06-15 | 2022-08-30 | 江苏三超金刚石工具有限公司 | Novel diamond cutting wire saw-seven-wire twisting ring-shaped wire saw and manufacturing method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200515 |