CN210523457U - Automatic shaping and forming machine for flat flange - Google Patents
Automatic shaping and forming machine for flat flange Download PDFInfo
- Publication number
- CN210523457U CN210523457U CN201920924886.7U CN201920924886U CN210523457U CN 210523457 U CN210523457 U CN 210523457U CN 201920924886 U CN201920924886 U CN 201920924886U CN 210523457 U CN210523457 U CN 210523457U
- Authority
- CN
- China
- Prior art keywords
- wheel
- forming
- strip steel
- punching
- shaping
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Metal Rolling (AREA)
Abstract
An automatic shaping and forming machine for flat flanges belongs to the technical field of metal plate processing mechanical equipment and is used for shaping, bending and forming, punching and cutting off flat flanges. The technical scheme is as follows: the material roll is arranged on the plate roll material frame, the shaping wheel and the leveling wheel are respectively arranged on the main platform, the strip steel plane of the material roll penetrates through the shaping wheel and the leveling wheel, the upper plane of the main platform is respectively provided with the horizontal fixed shaping wheel and the horizontal adjusting shaping wheel, the strip steel plane penetrates through the fixed shaping wheel and the horizontal adjusting shaping wheel, the hydraulic oil cylinder is arranged above the punching support, the cutter and the punching die are respectively arranged in the punching support, and the cutter and the punching die are respectively opposite to the strip steel plane which penetrates through the fixed shaping wheel and the adjusting shaping wheel. The utility model discloses can mill the limit, get rid of closed angle, burr, levelling, roll up the arc shaping, punch a hole, cut off belted steel to can make the flat flange of different diameters as required, punch a hole and cut off automatically to flat flange, not only save raw and other materials, also improve product quality.
Description
Technical Field
The utility model relates to a roll up at strip steel sheet under the state that does not heat, once accomplish the edge cleaning, remove closed angle burr and levelling back in width direction continuous bending become the arc, punch a hole, cut off machinery of total 6 processes, belong to sheet metal processing machinery equipment technical field.
Background
The traditional process for manufacturing the flat flange uses a simple three-rod flange machine and utilizes strip steel to roll the flat flange one by one. The method has the disadvantages that straight ends at two ends are removed, the material is more consumed, and the rolling quality is low; and secondly, when the material of the strip steel is poor, the strip steel is easy to break when bent and the radian precision is lower. Along with the improvement of the quality of strip steel, the existing flat flange manufacturing process adopts a high-quality flat steel plate to be longitudinally cut into steel plate coiled materials with the same size as the strip steel, the quality of the existing plate can ensure that the bending forming does not have the fracture phenomenon any more, and the radian precision of the bending can meet the requirement. However, after the longitudinal shearing of the strip steel, the width precision is not high enough, the width difference is 2mm, sharp corners and burrs exist, the flange rolling forming is influenced, meanwhile, the automatic punching and cutting cannot be realized, and a machine for rolling, punching and cutting the flat flange is very necessary to be designed.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that an automatic plastic make-up machine of flat flange is provided, this kind of machinery can mill the limit, get rid of closed angle, burr and levelling to the belted steel of shearing to can carry out transverse bending, punch a hole and cut off.
The technical scheme for solving the technical problems is as follows:
an automatic shaping and forming machine for flat flanges comprises a main platform, a main motor, a plate coil rack, a leveling part and a forming part, wherein a coil is arranged on the plate coil rack, the plate coil rack is opposite to the main platform, the leveling part and the forming part are arranged on the main platform, and the main motor is connected with the leveling part;
the leveling part comprises gear boxes, a shaping wheel and a leveling wheel, the two gear boxes are fixedly arranged at the front end of the main platform and are parallel and opposite, the length directions of the two gear boxes are the same as the running direction of the strip steel, the shaping wheel and the leveling wheel are respectively arranged between the two parallel gear boxes, a motor shaft of the main motor is connected with the gear boxes through speed reducers, gears in the gear boxes are respectively connected with wheel shafts of the shaping wheel and the leveling wheel, and the strip steel plane of the material roll penetrates through the space between the shaping wheel and the leveling wheel;
the forming part comprises a fixed forming wheel, an adjusting forming wheel, a forming servo motor, a forming screw pair, a hydraulic oil cylinder, a punching support, a cutter and a punching die, wherein the fixed forming wheel and the adjusting forming wheel are respectively arranged on an upper plane at the rear part of a main platform, the fixed forming wheel and the adjusting forming wheel are horizontally arranged, the forming servo motor is fixed on one side of the main platform, the forming servo motor is connected with the adjusting forming wheel through a transmission gear, the forming screw pair and a sliding block, the peripheries of the fixed forming wheel and the adjusting forming wheel are clamped on two sides of a strip steel plane, the strip steel plane penetrates through the space between the fixed forming wheel and the adjusting forming wheel, the hydraulic oil cylinder is arranged above the punching support, the cutter and the punching die are respectively arranged in the punching support, and the cutter and the punching die are respectively opposite to the.
The automatic shaping and forming machine for the flat flange is characterized in that the plate rolling frame is an upright steel frame, a horizontal supporting sleeve is arranged on the steel frame, the material roll is located in the vertical direction, a central hole of the material roll is sleeved on the supporting sleeve, a pressing wheel is installed on the outer side of the material roll and is connected with a tension spring of the pressing wheel, the pressing wheel presses the outer surface of the right side of the material roll, the strip steel plane of the material roll is located on the horizontal plane, and the front end of the strip steel of the material roll is opposite to.
The automatic shaping and forming machine for the flat flange is characterized by further comprising a feeding device, the feeding device comprises a feeding pressing wheel and guide wheels, the feeding pressing wheel is horizontally placed, supports are respectively arranged at two ends of a wheel shaft of the feeding pressing wheel and fixed at the front end of a main platform, the guide wheels are fixed on a table top of the main platform behind the feeding pressing wheel, the two guide wheels are horizontally placed and respectively located on two sides of strip steel, a groove is formed in the middle of each guide wheel in a surrounding mode and is located on the circumference of each guide wheel, and the front end of the strip steel of a plate rolling material frame penetrates through the grooves of the two guide wheels after passing.
The automatic shaping and forming machine for the flat flange further comprises an edge milling device, wherein the edge milling device comprises two edge milling motors and two end milling cutters, the two edge milling motors are respectively installed on two sides of the front portion of the main platform, the two edge milling motors are located between the guide wheel and the gear box, the two end milling cutters are respectively connected with motor shafts of the two edge milling motors, the two end milling cutters are respectively located on two sides of the strip steel, and the end milling cutters are opposite to the edge of the strip steel.
The flat flange automatic shaping forming machine is characterized in that the number of the shaping wheels of the leveling part is two, wheel shafts of the two shaping wheels are respectively connected to gear boxes on two sides of the main platform, the two shaping wheels are placed up and down, a gap between the two shaping wheels is matched with the thickness of strip steel, the plane of the strip steel passes through the two shaping wheels, the wheel shafts of the shaping wheels are connected with a motor shaft of the main motor through the gear boxes and the chain wheels, shaping grooves are respectively formed in the middles of opposite circumferential planes of the two shaping wheels, the width of each shaping groove is matched with the width of the strip steel, the depth of each shaping groove is smaller than the thickness of 1/2 strip steel, edges on two sides of the bottom of each shaping groove are fillet.
According to the automatic shaping and forming machine for the flat flange, 6-10 leveling wheels of the leveling part are divided into an upper row and a lower row which are equal, the two rows of leveling wheels are parallel and opposite, wheel shafts of the two rows of leveling wheels are respectively connected to gear boxes on two sides of a main platform, a gap between the two rows of leveling wheels is matched with the thickness of strip steel, the plane of the strip steel passes through the two rows of leveling wheels, and the wheel shafts of the leveling wheels are connected with a motor shaft of a main motor through the gear boxes and chain wheels.
The flat flange automatic shaping and forming machine is characterized in that fixed forming wheels on the upper plane of the main platform are arranged in a front-back mode, wheel shafts of the fixed forming wheels are fixed on the upper plane of the main platform, the adjusting forming wheels are located at the positions of one side of a connecting line of the two fixed forming wheels, the lower ends of the wheel shafts of the adjusting forming wheels are fixed on sliding blocks, the sliding blocks are embedded in sliding grooves in the upper surface of the main platform, the length direction of the sliding grooves is perpendicular to the connecting line of the two fixed forming wheels, horizontal grooves surrounding the circumference are formed in the circumferential planes of the two fixed forming wheels and the adjusting forming wheels respectively, the width of each horizontal groove is matched with the thickness of strip steel, edges of two sides of the strip steel are embedded in the horizontal grooves of the.
The lower end of the punching support is mounted on the punching movable frame, the punching movable frame is placed on the punching base, the punching servo motor and the punching lead screw pair are mounted in the punching base, the punching lead screw pair is connected with the punching movable frame, and the punching servo motor is connected with the punching lead screw pair.
Above-mentioned automatic plastic make-up machine of flat flange, ejection of compact compression roller is installed on die-cut support, and ejection of compact bearing roller still has on the upper surface of main platform, and ejection of compact bearing roller is located the rear of die-cut support, and the upper end of the roll surface of ejection of compact bearing roller is higher than the upper surface of main platform, and belted steel punches a hole the back relative with ejection of compact bearing roller upper surface, and there is the support frame below the ejection of compact bearing roller, and the upper end of support frame is connected with the roller both ends of ejection of compact bearing roller.
The utility model has the advantages that:
the edge milling device of the utility model can accurately control the width of the strip steel feeding; the shaping wheel of the leveling part adopts a groove structure, so that sharp corners and burrs of the strip steel can be removed, the edge of the strip steel can be corrected into a fillet, and the strip steel can be leveled by the leveling wheel; the fixed forming wheel and the adjusting forming wheel of the forming part can bend the strip steel into a flat flange shape, the flat flange can be automatically cut off when reaching the required radian for one week by adjusting the position of the flat flange through moving the adjusting forming wheel, raw materials are saved without waste materials, and the cutting and punching of the flat flanges with different diameters can be met by moving the punching support.
The utility model has the advantages of being reasonable in structure and convenient in operation, can mill the limit, get rid of closed angle, burr and levelling to belted steel to can make the flat flange of different diameters as required, punch a hole and cut off automatically flat flange, these processes are once accomplished on this equipment, have not only saved raw and other materials, have also improved product quality, have improved production efficiency, have reduced manufacturing cost.
Drawings
Fig. 1 is a schematic structural diagram of the present invention;
FIG. 2 is a front view of FIG. 1;
FIG. 3 is a top view of FIG. 1;
fig. 4 is a schematic structural view of the shaping wheel.
The figures are labeled as follows: the plate rolling machine comprises a plate rolling frame 1, a pressing wheel tension spring 2, a pressing wheel 3, a rolling 4, a strip steel 5, a main platform 6, a feeding pressing wheel 7, a guide wheel 8, an end milling cutter 9, an edge milling motor 10, a shaping wheel 11, a leveling wheel 12, a gear box 13, a fixed forming wheel 14, a shaping adjusting wheel 15, a sliding block 16, a sliding groove 17, a forming servo motor 18, a forming screw rod pair 19, a discharging plate 20, a punching die 21, a cutter 22, a punching bracket 23, a punching moving frame 24, a punching base 25, a punching screw rod pair 26, a punching servo motor 27, a hydraulic oil cylinder 28, an oil tank 29, an oil pump 30, a motor 31, an oil circuit 32, a main motor 33, a chain wheel 34, a discharging carrier roller 35, a discharging pressing roller 36, a.
Detailed Description
The utility model discloses constitute by main motor 33, board coil of strip work or material rest 1, feed arrangement, edge milling device, levelling part, shaping part.
Fig. 1, 2 and 3 show that the plate coil stock frame 1 is an upright steel frame, a horizontal support sleeve, a pressure wheel tension spring 2 and a pressure wheel 3 are arranged on the steel frame, the pressure wheel 3 presses a coil 4 under the tension of a pressure wheel spring 2 to prevent the coil 4 from loosening, the coil 4 is positioned in the vertical direction, a central hole of the coil 4 is sleeved on the support sleeve, the coil 4 can rotate under the support of the support sleeve, the strip steel plane of the coil 4 is positioned in the horizontal plane, and the front end of the strip steel 5 of the coil 4 enters a leveling part through a feeding device and an edge milling device.
Fig. 1, 2 and 3 show that the feeding device comprises a feeding pinch roller 7 and a guide roller 8. Feeding pinch roller 7 level is placed, there is the support to fix the front end at main platform 6 at feeding pinch roller 7's shaft both ends respectively, leading wheel 8 is fixed on the 6 mesa of main platform in feeding pinch roller 7 rear, two 8 levels of leading wheel are placed, two leading wheels 8 are located belted steel 5's both sides respectively, it is fluted to encircle the leading wheel circumference in the middle of two leading wheels 8, 5 front ends of belted steel of coiled sheet work or material rest 1 pass in the recess of two leading wheels 8 behind the lower surface of feeding pinch roller 7.
Fig. 1, 2 and 3 show that the edge milling device comprises two edge milling motors 10 and two end mills 9. Two edge milling motors 10 are respectively arranged on two sides of the front part of the main platform 6, the two edge milling motors 10 are positioned between the guide 8 wheel and the gear box 13, two end milling cutters 9 are respectively connected with motor shafts of the two edge milling motors 10, the two end milling cutters 9 are respectively positioned on two sides of the strip steel 5, and the end milling cutters 9 are opposite to the edge of the strip steel 5. The edge milling device is used for controlling the width of the strip steel 5, and the distance between the two end milling cutters 9 is adjusted to mill the two sides of the strip steel 5, so that the width of the strip steel 5 is ensured to meet the requirement accurately. The fixing screw holes of the motor bases of the two edge milling motors 10 are long holes, and the front and rear positions of the two edge milling motors 10 can be adjusted so as to accurately adjust the distance between the two end mills 9.
Fig. 1, 2 and 3 show that the leveling part comprises a main platform 6, a shaping wheel 11 and a leveling wheel 12. The main platform 6 is formed by welding a steel plate and profile steel, two gear boxes 13 are fixed on two sides of the main platform 6 by bolts, the gear boxes 13 are vertically placed, a shaping wheel 11 and a leveling wheel 12 are respectively installed between the two parallel gear boxes 13 of the main platform 6, a motor shaft of a main motor 33 is respectively connected with the gear boxes 13 through a speed reducer, a shaft coupling and a chain wheel 34, the gear boxes 13 are connected with the shaping wheel 11 and the leveling wheel 12, a strip steel plane of a material coil 4 penetrates through the shaping wheel 11 and the leveling wheel 12, the shaping wheel 11 and the leveling wheel 12 are driving wheels, and the strip steel 5 can be driven to move forwards.
Fig. 1, 2 and 3 show that two shaping wheels 11 are provided, wheel shafts of the two shaping wheels 11 are respectively arranged between gear boxes 13 arranged at two sides of a main platform 6 through bearings, the two shaping wheels 11 are arranged up and down, a gap between the two shaping wheels 11 is matched with the thickness and the width of a strip steel 5, the plane of the strip steel 5 passes through the space between the two shaping wheels 5, and the wheel shafts of the shaping wheels 11 are connected with a motor shaft of a main motor through the gear boxes 13, a coupler and a speed reducer.
Fig. 4 shows that the middle of the opposite circumferential planes of the two shaping wheels 11 are respectively provided with a shaping groove, the width of the shaping groove is matched with the width of the strip steel 5, the depth of the shaping groove 38 is less than 1/2 the thickness of the strip steel 5, the two side edges of the bottom of the shaping groove 38 are fillets 37, and the fillets 38 are opposite to the two side edges of the strip steel 5. The shaping groove 38 can remove sharp corners and burrs of the strip steel 5 and can correct the edge of the strip steel 5 into a fillet of 0.2-1.0 mm.
Fig. 1, 2 and 3 show that the number of the leveling wheels 12 is 6-10, the 6-10 leveling wheels 12 are divided into two equal upper and lower rows, the two rows of the leveling wheels 12 are parallel and opposite, wheel shafts of the two rows of the leveling wheels 12 are respectively and vertically arranged on gear boxes 13 at two sides of the main platform 6 through bearings, a gap between the two rows of the leveling wheels 12 is matched with the thickness of the strip steel 5, and the plane of the strip steel 5 passes through the two rows of the leveling wheels 12. The rolling of the leveling wheels 12 can level the strip steel 5, and the stress of the strip steel 5 is removed to level.
Fig. 1, 2 and 3 show that the forming part comprises a main platform 6, a fixed forming wheel 14, an adjusting forming wheel 15, a forming servo motor 18, a discharging carrier roller 35 and a discharging press roller 36, wherein the main platform 6 is a three-dimensional frame, the fixed forming wheel 14 and the adjusting forming wheel 15 are respectively installed on the upper plane of the main platform 6, the planes of the fixed forming wheel 14 and the adjusting forming wheel 15 are parallel and opposite, and the strip steel plane passes through between the fixed forming wheel 14 and the adjusting forming wheel 15.
Fig. 1, 2 and 3 show that two fixed forming wheels 14 are arranged in front and back, wheel shafts of the fixed forming wheels 14 are fixed on the upper plane of a main platform 6, an adjusting forming wheel 15 is positioned at one side of a connecting line of the two fixed forming wheels 14, a forming servo motor 18 is fixed at one side of the main platform 6, the forming servo motor 18 drives a sliding block 16 to move through a forming screw rod pair 19, the adjusting forming wheel 15 is installed on the sliding block 16, and the sliding block 16 drives the adjusting forming wheel 15 to move.
The lower end of the wheel shaft of the adjusting forming wheel 15 is fixed on a sliding block 16, the sliding block 16 is embedded in a sliding groove 17 on the upper surface of the main platform 6, and the length direction of the sliding groove 17 is perpendicular to the connecting line of the two fixed forming wheels 14. The distance between the shaping wheel 15 and the fixed shaping wheel 14 can be adjusted by moving the position of the sliding block 16 in the sliding groove 17, so that the plane curvature of the strip steel 5 passing through the fixed shaping wheel 14 and the shaping wheel 15 can be adjusted, and further flat flanges with different diameters can be formed.
Fig. 1, 2 and 3 show that the two fixed forming wheels 14 and the adjusting forming wheel 15 respectively have horizontal grooves around the circumference on the circumferential planes, the width of the horizontal grooves is matched with the thickness of the strip steel plane, and two side edges of the strip steel plane are respectively embedded in the horizontal grooves of the fixed forming wheels 14 and the adjusting forming wheel 15 to move. The horizontal groove restrains the plane of the strip steel 5, and the strip steel 5 is guaranteed to form a plane flange structure.
Fig. 1, 2 and 3 show that the forming part further comprises a hydraulic oil cylinder 28, a punching bracket 23, a cutter 22, a punching die 21, an oil tank 29, an oil pump 30, a motor 31, an oil path 32 and the like. The hydraulic cylinder 28 is arranged above the punching support 23, the cutter 22 and the punching die 21 are respectively arranged in the punching support 23, and the actions of the cutter 22 and the punching die 21 are driven by the hydraulic cylinder 28. The cutter 22 and the punching die 21 are respectively opposite to the plane of the strip steel after passing through the fixed forming wheel 14 and the adjusting forming wheel 15, the punching die 21 punches the strip steel 5, the cutter 22 cuts the strip steel 5 when the flat flange formed by the strip steel 5 reaches the required circle, and no waste materials exist, so that raw materials are saved.
Fig. 1 shows that the stripper plate 20 is mounted on the punching moving frame 24 in front of the punching die 21, and when the punching die 21 is lifted after punching, the stripper plate 20 blocks the strip 5 from being lifted together with the punching die 21.
Fig. 1, 2 and 3 show that the punching support 23 is mounted on the punching moving frame 24, the punching moving frame 24 is placed on the punching base 25, the punching servo motor 27 and the punching screw pair 26 are mounted in the punching base 25, the punching screw pair 26 is connected with the punching moving frame 24, the punching servo motor 27 is connected with the punching screw pair 26, the punching servo motor 27 drives the punching screw pair 26 to move the punching moving frame 24, the purpose of adjusting the position of the punching support 23 is achieved, and the cutting and punching of flat flanges with different diameters can be met by moving the punching moving frame 24.
Fig. 1, 2 and 3 show that the discharging carrier roller 35 is positioned behind the punching moving frame 24, the punched strip steel is opposite to the upper surface of the discharging carrier roller 35, the discharging carrier roller 35 is installed on the main platform 6, the discharging carrier roller 35 is used for enabling the arched strip steel to be higher than the original horizontal plane, and the strip steel is higher than the forming roller when rotating to the forming roller so as to avoid collision with the forming roller. The strip steel 5 moves obliquely upwards along the upper surface of the discharging carrier roller 35 after being punched, so that the strip steel 5 can continuously move forwards spirally above the fixed forming wheel 14 when rotating to the position of the fixed forming wheel 14, and the fixed forming wheel 14 is prevented from interfering the strip steel 5 to form a circular flat flange. And a discharging press roller 36 is arranged on the side surface of the punching bracket, and the discharging press roller 36 ensures that the strip steel 5 keeps horizontal and stable when being cut.
The working process of the utility model is as follows:
firstly, inserting the front end of the strip steel 5 of the material roll 4 between shaping wheels 11, then starting a main motor 33, wherein the main motor 33 drives the shaping wheels 11 and leveling wheels 12 to rotate, the shaping wheels 11 and the leveling wheels 12 drive the strip steel 5 to move forwards, starting an edge milling motor 10 to mill edges through an end milling cutter 9 after the strip steel 5 moves forwards, and the strip steel 5 moves forwards to carry out operations of removing sharp corners, burrs and pressing fillets on the strip steel 5 through the shaping wheels 11;
the strip steel 5 enters between the fixed forming wheel 14 and the adjusting forming wheel 15, the two side edges of the strip steel plane move along the horizontal grooves of the fixed forming wheel 14 and the adjusting forming wheel 15 to form a plane flange structure, and the diameter of the plane flange is adjusted by moving the distance between the adjusting forming wheel 15 and the fixed forming wheel 14;
after bending, the strip steel 5 moves into the punching moving frame 24, an oil tank 29, an oil pump 30, a motor 31 and an oil way 32 provide hydraulic power for an oil cylinder 28, the oil cylinder 28 drives the punching die 21 to punch the strip steel 5, and the strip steel 5 moves obliquely upwards along the upper surface of the discharging carrier roller 35 after punching, so that the strip steel 5 can continuously move forwards in a spiral shape above the fixed forming wheel 14 when rotating to the position of the fixed forming wheel 14. When the flat flange formed by the strip steel 5 reaches a required circle, the hydraulic oil cylinder 28 drives the cutter 22 to cut the strip steel 5, the switching of the two stations of the punching die 21 and the cutter 22 is automatically switched by the control device, and the position of the punching moving frame 24 is adjusted by the transmission lead screw pair 26 of the punching base 25 and the punching servo motor 27 when the diameter of the flat flange changes.
The utility model discloses an embodiment as follows:
the height of the plate coil rack 1 is 1800mm, and the clamping center is 950 mm;
the diameter of the material coil 4 is 1750 mm;
the width of the strip steel 5 is 50mm multiplied by 5mm, 60mm multiplied by 6mm and 70 mm multiplied by 7 mm;
the height of the main platform 6 is 830mm, the length is 2350mm, and the width is 500 mm;
the diameter of the shaping wheel 11 is 102mm, the width is 90mm, and the width of the shaping groove is 50＋0.1mm, depth of 2mm, 60+0.1、70+0.1Replacing the three types of the materials;
the diameter of the leveling wheel 12 is 100mm, and the width is 90 mm;
the diameter of the fixed forming wheel 14 is 200mm, the width of the horizontal groove 12 is 5.5mm, 6.5mm and 7.5mm, and the fixed forming wheel can be replaced according to the thickness of the strip steel or the thickness of a middle gasket is changed;
adjusting the diameter of the shaping wheel 15 to 200 mm;
the model of the hydraulic oil cylinder 28 is 200mm in cylinder diameter;
the height of the punching moving frame 24 is 1300mm, the length is 350mm, the width is 250mm, and the punching height is 750 mm;
the width of the cutter 22 is 80 mm;
the punching diameter of the punching die 16 is 14 and 19 mm;
the diameter of the discharging carrier roller 35 is 65mm, and the length is 600.
Material rack with the center height of 1000mm
3-diameter 80mm material pressing wheel
The height of the hydraulic pump station is 450mm, the length and the width of the hydraulic pump station are 600mm, the motor is 15KW, and the matched axial flow plunger pump CY14-1B is adopted;
die-cut base 25 mm high 550mm, wide 250mm, length 2500mm
The width of the punching moving frame 24 is 250mm, the height is 180mm, and the length is 500 mm;
the punching lead screw pair 26 is 2500mm long and 40mm in diameter;
the power of the forming servo motor 18 and the power of the punching servo motor 27 are both 1.5 kilowatts;
the main motor 33 is 15 kw.
Claims (9)
1. The utility model provides an automatic plastic make-up machine of flat flange which characterized in that: the automatic leveling device comprises a main platform (6), a main motor (33), a plate coil rack (1), a leveling part and a forming part, wherein a coil (4) is arranged on the plate coil rack (1), the plate coil rack (1) is opposite to the main platform (6), the leveling part and the forming part are arranged on the main platform (6), and the main motor (33) is connected with the leveling part;
the leveling part comprises gear boxes (13), a shaping wheel (11) and a leveling wheel (12), the two gear boxes (13) are fixedly installed at the front end of a main platform (6), the two gear boxes (13) are parallel and opposite, the length directions of the two gear boxes (13) are the same as the running direction of the strip steel (5), the shaping wheel (11) and the leveling wheel (12) are respectively installed between the two parallel gear boxes (13), a motor shaft of a main motor (33) is connected with the gear boxes (13) through a speed reducer, gears in the gear boxes (13) are respectively connected with wheel shafts of the shaping wheel (11) and the leveling wheel (12), and a strip steel plane of a material roll (4) penetrates through the position between the shaping wheel (11) and the leveling wheel (12);
the forming part comprises a main platform (6), a fixed forming wheel (14), an adjusting forming wheel (15), a forming servo motor (18), a forming screw rod pair (19), a hydraulic oil cylinder (28), a punching support (23), a cutter (22) and a punching die (21), wherein the fixed forming wheel (14) and the adjusting forming wheel (15) are respectively arranged on the upper plane at the rear part of the main platform (6), the fixed forming wheel (14) and the adjusting forming wheel (15) are horizontally arranged, the forming servo motor (18) is fixed on one side of the main platform (6) through a support, the forming servo motor (18) is connected with the adjusting forming wheel (15) through the forming screw rod pair (19) and a sliding block, the wheel circumferences of the fixed forming wheel (14) and the adjusting forming wheel (15) are clamped on two sides of a strip steel plane, the strip steel plane passes through the space between the fixed forming wheel (14) and the adjusting forming wheel (15), the hydraulic oil cylinder (28) is arranged above the punching, the cutter (22) and the punching die (21) are respectively arranged in the punching bracket (23), and the cutter (22) and the punching die (21) are respectively opposite to the plane of the strip steel passing through the fixed forming wheel (14) and the adjusting forming wheel (15).
2. The automatic flat flange reshaping molding machine as claimed in claim 1, wherein: the utility model discloses a material rolling machine, including material rolling frame (1), material rolling frame (4), material rolling frame (3) and material rolling frame (2), material rolling frame (6) are relative, material rolling frame (1) is the upright steel frame, material rolling frame (4) center bore cover is on support sleeve, material rolling frame (4) outside is installed and is pressed pinch roller (3), pinch roller (3) are connected with pinch roller extension spring (2), pinch roller (3) are pressed at the right side surface of material rolling frame (.
3. The automatic flat flange reshaping molding machine as claimed in claim 1, wherein: it also has feed arrangement, feed arrangement includes feeding pinch roller (7) and leading wheel (8), feeding pinch roller (7) level is placed, there is the support to fix the front end at main platform (6) respectively at the shaft both ends of feeding pinch roller (7), leading wheel (8) are fixed on main platform (6) mesa at feeding pinch roller (7) rear, two leading wheel (8) levels are placed, two leading wheel (8) are located the both sides of belted steel (5) respectively, it is fluted to encircle the leading wheel circumference in the middle of two leading wheel (8), the belted steel front end of coiled sheet frame (1) passes in the recess of two leading wheel (8) behind the lower surface of feeding pinch roller (7).
4. The automatic flat flange reshaping molding machine as claimed in claim 1, wherein: the edge milling machine is further provided with an edge milling device, the edge milling device comprises two edge milling motors (10) and two end milling cutters (9), the two edge milling motors (10) are respectively installed on two sides of the front portion of the main platform (6), the two edge milling motors (10) are located between the guide wheels (8) and the gear boxes (13), the two end milling cutters (9) are respectively connected with motor shafts of the two edge milling motors (10), the two end milling cutters (9) are respectively located on two sides of the strip steel (5), and the edges of the end milling cutters (9) are opposite to the edges of the strip steel (5).
5. The automatic flat flange reshaping molding machine as claimed in claim 1, wherein: the two leveling parts are provided with two shaping wheels (11), wheel shafts of the two shaping wheels (11) are respectively connected to gear boxes (13) at two sides of the main platform (6), the two shaping wheels (11) are oppositely arranged up and down, a gap between the two shaping wheels (11) is matched with the thickness of the strip steel (5), the plane of the strip steel passes through the two shaping wheels (11), the wheel shafts of the shaping wheels (11) pass through gears and couplings, the speed reducer is connected with a motor shaft of the main motor (33), the middle of the opposite circumferential planes of the two shaping wheels (11) is respectively provided with a shaping groove (38), the width of the shaping groove (38) is matched with the width of the strip steel (5), the depth of the shaping groove (38) is less than 1/2 of the thickness of the strip steel (5), the edges of two sides of the bottom of the shaping groove (38) are fillets (37), and the fillets (37) are opposite to the edges of two sides of the strip steel (5).
6. The automatic flat flange reshaping molding machine as claimed in claim 1, wherein: the leveling wheels (12) of the leveling part are 6-10, the 6-10 leveling wheels (12) are divided into an upper row and a lower row which are equal, the two rows of leveling wheels (12) are parallel and opposite, wheel shafts of the two rows of leveling wheels (12) are respectively connected to gear boxes (13) on two sides of the main platform (6), a gap between the two rows of leveling wheels (12) is matched with the thickness of the strip steel (5), the plane of the strip steel passes through the two rows of leveling wheels (12), and the wheel shafts of the leveling wheels (12) are connected with a motor shaft of a main motor (33) through gears, couplers and speed reducers.
7. The automatic flat flange reshaping molding machine as claimed in claim 1, wherein: the fixed forming wheels (14) on the upper plane of the main platform (6) are arranged in the front-back direction, the wheel shafts of the fixed forming wheels (14) are fixed on the upper plane of the main platform (6), the adjusting forming wheel (15) is positioned at one side of the connecting line of the two fixed forming wheels, the lower end of the wheel shaft of the adjusting forming wheel (15) is fixed on the sliding block (16), the sliding block (16) is embedded in a sliding groove (17) on the upper surface of the main platform (6), the length direction of the sliding groove (17) is perpendicular to the connecting line of the two fixed forming wheels, horizontal grooves surrounding the circumference are formed in the circumferential planes of the two fixed forming wheels (14) and the adjusting forming wheel (15), the width of each horizontal groove is matched with the thickness of the strip steel (5), edges on two sides of the strip steel (5) are embedded in the horizontal grooves of the fixed forming wheels (14) and the adjusting forming wheel (15), and the strip steel (5) is in sliding fit with the horizontal grooves.
8. The automatic flat flange reshaping molding machine as claimed in claim 1, wherein: the lower end of the punching support (23) is fixed on the punching moving frame (24), the punching moving frame (24) is placed on the punching base (25), the punching base (25) is internally provided with a punching servo motor (27) and a punching lead screw pair (26), the punching lead screw pair (26) is connected with the punching moving frame (24), and the punching servo motor (27) is connected with the punching lead screw pair (26).
9. The automatic flat flange reshaping molding machine as claimed in claim 1, wherein: still have ejection of compact bearing roller (35) on the upper surface of main platform (6), ejection of compact bearing roller (35) are located the rear of die-cut support (23), and the upper surface that is higher than main platform (6) on the roll surface of ejection of compact bearing roller (35), it is relative with ejection of compact bearing roller (35) upper surface after belted steel (5) punch a hole, and there is the support frame below of ejection of compact bearing roller (35), and the upper end of support frame is connected with the roller both ends of ejection of compact bearing roller (35), and the support frame is fixed on main platform (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920924886.7U CN210523457U (en) | 2019-06-19 | 2019-06-19 | Automatic shaping and forming machine for flat flange |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920924886.7U CN210523457U (en) | 2019-06-19 | 2019-06-19 | Automatic shaping and forming machine for flat flange |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210523457U true CN210523457U (en) | 2020-05-15 |
Family
ID=70595321
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920924886.7U Active CN210523457U (en) | 2019-06-19 | 2019-06-19 | Automatic shaping and forming machine for flat flange |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210523457U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110280625A (en) * | 2019-06-19 | 2019-09-27 | 冀中能源井陉矿业集团元氏矿业有限公司 | A kind of plane face flange automatic shaping molding machine |
-
2019
- 2019-06-19 CN CN201920924886.7U patent/CN210523457U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110280625A (en) * | 2019-06-19 | 2019-09-27 | 冀中能源井陉矿业集团元氏矿业有限公司 | A kind of plane face flange automatic shaping molding machine |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102989868A (en) | Method for achieving process of on-line punching cold-roll-forming cutting production line | |
| CN201799852U (en) | Producing machine for sheet metal shells | |
| CN109551229B (en) | Laser drilling cold rolling mill | |
| CN102152127A (en) | Automatic production line for shells of electrical appliances | |
| CN102513827A (en) | Automatic production line of linear slide rail | |
| CN110280625A (en) | A kind of plane face flange automatic shaping molding machine | |
| CN104815898A (en) | Automatic fan frame material forming machine | |
| CN112845843A (en) | Refrigerator glass door metal end rail forming line | |
| CN209830101U (en) | Door frame production line | |
| CN210523457U (en) | Automatic shaping and forming machine for flat flange | |
| CN203401533U (en) | Medical dressing longitudinal and transverse cutting machine | |
| CN101015891B (en) | Technique for continuous production of punched scaffold pipe and cross mume flower pipe | |
| CN112170693A (en) | Automatic production equipment for anti-seismic support pipe clamp | |
| CN202411818U (en) | Automatic production line for linear slide rail | |
| CN217192016U (en) | Novel fireproof door is prevented pouring and limit that punches a hole after shaping and is gone out device | |
| CN203140526U (en) | Edge processing device for copper strip for transformer | |
| CN103008440B (en) | Stamping mold used for cutting section steel | |
| CN213591535U (en) | Chasing and shearing machine and forming, blanking and chasing and shearing production line | |
| CN209796700U (en) | Automatic steel centering device | |
| CN211277377U (en) | Intelligent flexible roll bending forming welded pipe unit | |
| CN202146942U (en) | Blanking die for high-strength steel column piece at front windshield side of automobile | |
| CN209886432U (en) | Wavy plate stamping equipment | |
| CN107900697B (en) | Double-roller-rolling lamp production line | |
| CN203541200U (en) | Spinning-type steel plate edge prebending equipment | |
| CN206326190U (en) | Saw-cutting machine tool from structural in a row |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |