CN210522858U - Self-propelled rubber hose isolating agent coating device - Google Patents
Self-propelled rubber hose isolating agent coating device Download PDFInfo
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- CN210522858U CN210522858U CN201921223795.7U CN201921223795U CN210522858U CN 210522858 U CN210522858 U CN 210522858U CN 201921223795 U CN201921223795 U CN 201921223795U CN 210522858 U CN210522858 U CN 210522858U
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Abstract
The utility model relates to a self-propelled rubber tube isolating agent coating device, the reciprocating impact tunnel drilling machine comprises a machine body, the pump sprays, the storage tank, the drive guide rail, spray the frame, the brush roller, atomizer, the collecting tank, driving motor, drive mechanism and control circuit, the fuselage up end is through drive guide rail and two spray frame interconnect, a plurality of brush rollers of equipartition and atomizer on the side surface that spray the frame and be close to the fuselage axis, establish at least one driving motor in spraying the frame, the collecting tank is located two and sprays the position between the frame, and inlay in the fuselage along fuselage axis direction, the storage tank inlays in the fuselage, drive mechanism totally two are connected with fuselage both ends terminal surface respectively, control circuit inlays in the fuselage lateral surface. This novel effectively satisfy the needs that different length, pipe diameter rubber tube surface spray the separant operation in succession, in the spraying operation, can effectual improvement separant comprehensive utilization, prevent to be in the operation of spraying and be the material loss and the pollution that the atomizing state separant dissipated to the surrounding environment and cause.
Description
Technical Field
The utility model relates to a coating equipment belongs to mechanical equipment technical field.
Background
At present, when the rubber tube products are stored and other operations are carried out, the situations of scratching, pollution and the like on the surface of the rubber tube are prevented, and the phenomenon that the surfaces of adjacent rubber tubes are bonded due to factors such as extrusion and the like in the storage process of the rubber tube is prevented, so that the quality of the rubber tube products is seriously influenced due to mutual bonding of the rubber tubes.
To this problem, the present group is to carry out the release agent to the rubber tube surface spraying through spraying equipment, in order to reach the purpose to the rubber tube surface protection, but the spraying equipment who uses at present when spraying the release agent to the rubber tube, on the one hand, there is the release agent spraying operating inefficiency to the rubber tube surface, and the release agent thickness homogeneity of spraying is also relatively poor, on the other hand when spraying the operation, current coating equipment often lacks effectual material recovery mechanism, thereby lead to being the release agent diffusion of fog state in the state of spraying to the air and cause serious material waste and environmental pollution phenomenon, be if the application number is: the problems of the existing equipment such as the rubber tube separant spraying system of 2016201128929, the rubber tube separant brushing device of 2016203590630 and the like exist in different degrees.
In order to solve the problem, a new device for coating the hose release agent is urgently needed to meet the requirement of practical use.
SUMMERY OF THE UTILITY MODEL
The utility model provides a not enough to exist on the prior art, the utility model provides a self-propelled rubber tube isolating agent coating device, this novel one side structure integration degree is high, the commonality is good, can effectively satisfy different length, the needs of isolating agent operation are sprayed in succession to pipe diameter rubber tube surface, and can effectual improvement rubber tube surface isolating agent spraying thickness's homogeneity and spraying efficiency, on the other hand is in the spraying operation, can effectual improvement isolating agent comprehensive utilization, when satisfying isolating agent spraying operation, effectively prevent to spray and be among the operation that the atomizing state isolating agent dissipates among the peripheral environment and the material loss that causes and rancour peripheral environment's pollution.
In order to achieve the above purpose, the present invention is realized by the following technical solution:
a self-propelled rubber tube separant coating device comprises a machine body, spraying pumps, a storage tank, a driving guide rail, spraying frames, brush rollers, atomizing nozzles, a liquid collecting tank, a driving motor, a traction mechanism and a control circuit, wherein the machine body is of a frame structure with axes parallel to a horizontal plane, the upper end face of the machine body is connected with the two spraying frames through the driving guide rail, the spraying frames are parallel to the axis of the machine body, the two spraying frames are symmetrically distributed along the axis of the machine body, the spraying frames are of a frame structure with rectangular cross sections, a plurality of brush rollers and atomizing nozzles are uniformly distributed on the side surface close to the axis of the machine body, the brush rollers and the atomizing nozzles are uniformly distributed along the axis direction of the spraying frames, the atomizing nozzles are positioned between the two adjacent brush rollers, the axes of the brush rollers are parallel to the side surface of the spraying frame where the brush rollers are positioned, an included angle of 30-90 degrees is formed between the axes of the machine body and the axis of, the spraying frame is internally provided with at least one driving motor which is respectively connected with the brush rolls through a transmission mechanism, the liquid collecting tank is of a U-shaped groove-shaped structure with the cross section and is positioned between the two spraying frames and embedded in the machine body along the axis direction of the machine body, the storage tanks are at least one and are embedded in the machine body and respectively connected with the atomizing nozzles through the spraying pumps, the traction mechanisms are totally two and respectively connected with the end surfaces at the two ends of the machine body and positioned between the two spraying frames, and the control circuit is embedded in the outer side surface of the machine body and respectively and electrically connected with the spraying pumps, the driving guide rails, the driving motors and the traction mechanisms.
Further, the machine body is connected with the storage tanks and the liquid collecting tank in a sliding mode through the first sliding rail and the second sliding rail, the liquid collecting tank is located above the storage tanks and is connected with the upper end face of the machine body through the flexible connecting belt, and when the number of the storage tanks is two or more, the storage tanks are connected in parallel.
Further, spray pump and each atomizer between communicate each other through the shunt tubes, and shunt tubes and atomizer and spray pump hookup location department and all establish the control valve, control valve and control circuit electrical connection.
Furthermore, all establish rotational speed sensor on driving motor and the drive mechanism, and each rotational speed sensor all is connected with control circuit electricity.
Furthermore, the lower end face of the liquid collecting tank is provided with a drain outlet and a flow guide branch pipe, the drain outlet is communicated with the spray pump through the flow guide branch pipe, the flow guide branch pipe is communicated with the drain outlet and the spray pump through a control valve, and the control valve is electrically connected with a control circuit.
Furthermore, the traction mechanism is any one of a driving roller mechanism and a traction rope mechanism.
Further, the spraying frame is internally provided with at least one negative pressure fan, an air return groove and an air return pipe, the air return groove is embedded in the side surface of the spraying frame where the brush roller is located and is positioned above the brush roller, the rear end face of the air return groove is connected with the negative pressure fan through the air return pipe, the negative pressure fan is embedded in the spraying frame and is connected with the spraying frame through a sliding groove, and the negative pressure fan is communicated with the liquid collecting tank through the air return pipe.
Furthermore, the control circuit is a circuit system based on any one of an industrial single chip microcomputer and a programmable controller.
This novel one side structure integration degree is high, the commonality is good, can effectively satisfy not length, pipe diameter rubber tube surface sprays the needs of separant operation in succession, and can effectual improvement rubber tube surface separant spraying thickness's homogeneity and spraying efficiency, on the other hand is in the spraying operation, can effectual improvement separant comprehensive utilization, when satisfying separant spraying operation, effectively prevent to spray and be among the operation that the atomizing state separant dissipates among the peripheral environment and the material loss that causes and rancour peripheral environment's pollution.
Drawings
The present invention will be described in detail with reference to the accompanying drawings and specific embodiments.
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic top view of the present invention.
Detailed Description
In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand, the present invention is further described below with reference to the following embodiments.
The self-propelled rubber tube separant coating device comprises a machine body 1, a spraying pump 2, a material storage tank 3, a driving guide rail 4, spraying frames 5, brush rolls 6, atomizing spray heads 7, a liquid collecting tank 8, a driving motor 9, a traction mechanism 10 and a control circuit 11, wherein the machine body 1 is of a frame structure with axes parallel to a horizontal plane, the upper end face of the machine body is connected with the two spraying frames 2 through the driving guide rail 4, the spraying frames 2 and the machine body 1 are distributed in parallel, the two spraying frames 5 are symmetrically distributed along the axis of the machine body 1, the spraying frames 5 are of a frame structure with a rectangular cross section, a plurality of brush rolls 6 and atomizing spray heads 7 are uniformly distributed on the side surface close to the axis of the machine body 1, each brush roll 6 and each atomizing spray head 7 are uniformly distributed along the axis direction of the spraying frame 5, the atomizing spray heads 7 are positioned between the two adjacent brush rolls 6, the axes of the brush rolls 6 and the side surface of the spraying frame 5, the included angle of 30 degrees to 90 degrees is formed between the axial line of the atomizing nozzle 7 and the axial line of the machine body 1 and the axial line of the spray frame 5, and is crossed with the axis of the spraying frame 5, at least one driving motor 9 is arranged in the spraying frame 5, the driving motor 9 is respectively connected with each brush roller 6 through a transmission mechanism, the liquid collecting tank 8 is a U-shaped groove-shaped structure in the cross section and is positioned between the two spraying frames 5, and is embedded in the machine body 1 along the axial direction of the machine body 1, at least one material storage tank 3 is embedded in the machine body 1 and is respectively connected with each atomizing nozzle 7 through a spray pump 2, two traction mechanisms 10 are respectively connected with the end faces of the two ends of the machine body 1, and is positioned between the two spray racks 5, and the control circuit 11 is embedded on the outer side surface of the machine body 1 and is respectively and electrically connected with the spray pump 2, the driving guide rail 4, the driving motor 9 and the traction mechanism 10.
In this embodiment, the body 1, the storage tanks 3 and the liquid collecting tank 8 are slidably connected through a first sliding rail 12 and a second sliding rail 21, the liquid collecting tank 8 is located above the storage tanks 3 and is connected with the upper end surface of the body 1 through a flexible connecting belt 13, and when the number of the storage tanks 3 is two or more, the storage tanks 3 are connected in parallel.
In this embodiment, the spray pump 2 and each atomizer 7 are communicated with each other through a shunt tube 14, and control valves 15 are respectively arranged at the connection positions of the shunt tube 14, the atomizer 7 and the spray pump 2, and the control valves 15 are electrically connected with the control circuit 11.
In this embodiment, the driving motor and the traction mechanism are both provided with rotation speed sensors, and each rotation speed sensor is electrically connected with the control circuit.
In this embodiment, the lower end surface of the liquid collecting tank 8 is provided with a sewage draining outlet 16 and a flow guide branch pipe 17, the sewage draining outlet 16 is communicated with the spray pump 2 through the flow guide branch pipe 17, the flow guide branch pipe 17 is communicated with the sewage draining outlet 16 and the spray pump 2 through a control valve 15, and the control valve 15 is electrically connected with the control circuit 11.
In this embodiment, the traction mechanism 10 is any one of a driving roller mechanism and a traction rope mechanism.
In this embodiment, at least one negative pressure fan 18, an air return groove 19 and an air return pipe 20 are arranged in the spraying frame 5, the air return groove 19 is embedded in the side surface of the spraying frame 5 where the brush roller 6 is located and is located above the brush roller 6, the rear end surface of the air return groove 19 is connected with the negative pressure fan 18 through the air return pipe 20, the negative pressure fan 18 is embedded in the spraying frame 5 and is connected with the spraying frame 5 through a chute 21, and the negative pressure fan 18 is further communicated with the liquid collecting tank 8 through the air return pipe 20.
In this embodiment, the control circuit 11 is a circuit system based on any one of an industrial single chip microcomputer and a programmable controller.
This is novel in the concrete implementation, at first to constituting this neotype fuselage, spray pump, storage tank, drive guide rail, spray frame, brush roller, atomizer, collecting tank, driving motor, drive mechanism and control circuit and assemble, then with control circuit and external power supply circuit and control system electrical connection to accomplish this neotype assembly.
When the rubber pipe is sprayed, the rubber pipe to be sprayed is driven by a traction mechanism at one end of the machine body to be conveyed to a position between two spraying frames, then the outer surface of the rubber pipe is clamped by the brush rollers on the spraying frames, the surface of the rubber pipe is cleaned and driven by the brush rollers under the driving of a driving motor, the isolating agent in the storage tank is pressurized and atomized by the spraying pump while the rubber pipe is driven by the brush rollers, then the isolating agent is sprayed to the outer surface of the rubber pipe through the atomizing nozzle, and simultaneously, during the spraying operation, the position between the two spraying frames is filled by the isolating agent fog sprayed by the atomizing nozzle, so that the rubber pipe is continuously positioned in the coating of the isolating agent fog environment to carry out the isolating agent spraying operation, the isolating agent spraying efficiency and the thickness uniformity of the isolating agent attaching layer on the surface of the rubber pipe are improved, and simultaneously, the rubber pipe is cleaned by the, further improving the spraying efficiency of the release agent and the thickness uniformity of the release agent attaching layer on the surface of the rubber tube, and improving the coating quality of the release agent.
Meanwhile, in the spraying process, the isolating agent fog which is not attached to the surface of the rubber tube falls back into the liquid collecting tank under the action of gravity, on the other hand, the negative pressure fans in the spraying frames pass through the air return grooves to be in a position stroke negative pressure environment between two adjacent spraying frames, the isolating agent fog which is not attached to the surface of the rubber tube is collected under the drive of negative pressure, and the isolating agent fog flows back into the liquid collecting tank through the air return pipe to be collected, the isolating agent is prevented from being wasted and causing pollution to the surrounding environment, meanwhile, the isolating agent in the liquid collecting tank can be sprayed again under the drive of the spraying pump, the utilization rate of the isolating agent is further improved, and the material loss is reduced.
This novel one side structure integration degree is high, the commonality is good, can effectively satisfy not length, pipe diameter rubber tube surface sprays the needs of separant operation in succession, and can effectual improvement rubber tube surface separant spraying thickness's homogeneity and spraying efficiency, on the other hand is in the spraying operation, can effectual improvement separant comprehensive utilization, when satisfying separant spraying operation, effectively prevent to spray and be among the operation that the atomizing state separant dissipates among the peripheral environment and the material loss that causes and rancour peripheral environment's pollution.
Those skilled in the art should understand that the present invention is not limited by the above embodiments. The foregoing embodiments and description have been made only for the purpose of illustrating the principles of the invention. The present invention can be further modified and improved without departing from the spirit and scope of the present invention. Such changes and modifications are intended to be within the scope of the claimed invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (8)
1. A self-propelled rubber tube release agent coating unit which characterized in that: the self-propelled rubber tube separant coating device comprises a machine body, a spraying pump, a storage tank, a driving guide rail, spraying frames, brush rolls, atomizing nozzles, a liquid collecting tank, a driving motor, a traction mechanism and a control circuit, wherein the machine body is of a frame structure with axes parallel to a horizontal plane, the upper end face of the machine body is connected with the two spraying frames through the driving guide rail, the spraying frames are parallel to the axis of the machine body, the two spraying frames are symmetrically distributed along the axis of the machine body, the spraying frames are of a frame structure with rectangular cross sections, a plurality of brush rolls and atomizing nozzles are uniformly distributed on the side surface close to the axis of the machine body, the brush rolls and the atomizing nozzles are uniformly distributed along the axis direction of the spraying frames, the atomizing nozzles are positioned between the two adjacent brush rolls, the axes of the brush rolls are parallel to the side surface of the spraying frame where the brush rolls are positioned, and form an included angle, the atomizing spray head comprises an atomizing spray head, a spray frame, a storage tank, a control circuit and a transmission mechanism, wherein the atomizing spray head is arranged on the spray frame, the spray frame is provided with an included angle of 30-90 degrees, the included angle is intersected with the spray frame, the spray frame is internally provided with at least one driving motor, the driving motor is respectively connected with each brush roller through the transmission mechanism, the liquid collecting tank is of a U-shaped groove-shaped structure in the cross section, is positioned between the two spray frames and is embedded in the spray frame along the axial direction of the spray frame, the storage tank is at least one and is embedded in the spray frame and is respectively connected with each atomizing spray head through a spray pump, the two traction mechanisms are respectively connected with the end faces of the two ends of the spray frame and are positioned between the two spray frames, and the control.
2. The self-propelled hose release agent application device of claim 1, wherein: the machine body, the storage tanks and the liquid collecting tank are connected in a sliding mode through the first sliding rail and the second sliding rail respectively, the liquid collecting tank is located above the storage tanks and is connected with the upper end face of the machine body through the flexible connecting belt, and when the number of the storage tanks is two or more, the storage tanks are connected in parallel.
3. The self-propelled hose release agent application device of claim 1, wherein: the spray pump and each atomizer communicate with each other through the shunt tubes, and the control valve is all established to shunt tubes and atomizer and spray pump hookup location department, control valve and control circuit electrical connection.
4. The self-propelled hose release agent application device of claim 1, wherein: and the driving motor and the traction mechanism are respectively provided with a rotating speed sensor, and each rotating speed sensor is electrically connected with the control circuit.
5. The self-propelled hose release agent application device of claim 1, wherein: the lower end face of the liquid collecting tank is provided with a drain outlet and a flow guide branch pipe, the drain outlet is communicated with the spray pump through the flow guide branch pipe, the flow guide branch pipe is communicated with the drain outlet and the spray pump through a control valve, and the control valve is electrically connected with a control circuit.
6. The self-propelled hose release agent application device of claim 1, wherein: the traction mechanism is any one of a driving roller mechanism and a traction rope mechanism.
7. The self-propelled hose release agent application device of claim 1, wherein: the spraying frame is internally provided with at least one negative pressure fan, an air return groove and an air return pipe, the air return groove is embedded in the side surface of the spraying frame where the brush roller is located and is positioned above the brush roller, the rear end face of the air return groove is connected with the negative pressure fan through the air return pipe, the negative pressure fan is embedded in the spraying frame and is connected with the spraying frame through a chute, and the negative pressure fan is communicated with the liquid collecting tank through the air return pipe.
8. The self-propelled hose release agent application device of claim 1, wherein: the control circuit is a circuit system based on any one of an industrial single chip microcomputer and a programmable controller.
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CN201921223795.7U CN210522858U (en) | 2019-07-31 | 2019-07-31 | Self-propelled rubber hose isolating agent coating device |
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CN201921223795.7U CN210522858U (en) | 2019-07-31 | 2019-07-31 | Self-propelled rubber hose isolating agent coating device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114023565A (en) * | 2021-11-25 | 2022-02-08 | 扬州宏远电子股份有限公司 | High-density alternating current foil corrosion method and system for starting motor |
CN115945336A (en) * | 2023-03-10 | 2023-04-11 | 东营市方兴橡胶有限责任公司 | Device and method for controlling viscosity of tire crown strip |
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2019
- 2019-07-31 CN CN201921223795.7U patent/CN210522858U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114023565A (en) * | 2021-11-25 | 2022-02-08 | 扬州宏远电子股份有限公司 | High-density alternating current foil corrosion method and system for starting motor |
CN114023565B (en) * | 2021-11-25 | 2024-01-30 | 扬州宏远电子股份有限公司 | Method and system for corrosion of high-density alternating current foil for motor starting |
CN115945336A (en) * | 2023-03-10 | 2023-04-11 | 东营市方兴橡胶有限责任公司 | Device and method for controlling viscosity of tire crown strip |
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