CN210504247U - Novel lightweight aluminum alloy roller conveying all-in-one machine - Google Patents
Novel lightweight aluminum alloy roller conveying all-in-one machine Download PDFInfo
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- CN210504247U CN210504247U CN201921340367.2U CN201921340367U CN210504247U CN 210504247 U CN210504247 U CN 210504247U CN 201921340367 U CN201921340367 U CN 201921340367U CN 210504247 U CN210504247 U CN 210504247U
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Abstract
The utility model discloses a novel lightweight aluminum alloy roller conveying integrated machine, which comprises a frame, a lifting assembly and a conveying assembly; the lifting assembly comprises a cylinder, a synchronous lifting mechanism, a lifting supporting plate, a limiting device and a limiting buffer device; the conveying assembly comprises a feeding roller conveyor, a lifting roller conveyor and a discharging roller conveyor. The utility model has the advantages that through the three-section structure, the lifting transfer from the front section to the middle section and then to the rear section for discharging, the overall layout of the double-layer roller structure is reasonable, the horizontal conveying and the switching transfer of the upper layer and the lower layer of the tray on the roller line can be well realized, and the turnover precision and the efficiency are high; the rack and the roller installation aluminum profiles are all formed by processing high-strength aluminum profiles, the whole splicing and assembling efficiency is high, the installation and the use are convenient, and the weight of the whole machine is light.
Description
Technical Field
The utility model relates to a conveying equipment technical field, in particular to novel all-in-one is carried to lightweight aluminum alloy cylinder.
Background
The roller conveying line is conveying equipment which is suitable for conveying and transferring materials with larger weight and can bear larger impact load in the production and manufacturing industry, is widely applied to life production, and is particularly widely applied to the logistics industry.
Adopt the cylinder transfer chain to carry out the material transportation in-process and need use bearing article such as tray usually, when the material need carry different processes, need adopt many transfer chains to sort usually and carry, cause equipment input cost big, occupation space big scheduling problem from this, and the linking between each transfer chain is comparatively inconvenient.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem, the utility model provides a novel lightweight aluminum alloy roller conveying integrated machine, which comprises a frame, a lifting assembly and a conveying assembly;
the rack comprises vertical supporting aluminum profiles arranged at four corners and horizontal supporting aluminum profiles horizontally arranged between the vertical supporting aluminum profiles on the same side;
the lifting assembly comprises an air cylinder arranged on the rack, a synchronous lifting mechanism driven by the air cylinder, a lifting supporting plate arranged on a flange at the upper end of the synchronous lifting mechanism, limiting devices arranged on two sides of the air cylinder and a limiting buffer device; the limiting buffer device is correspondingly arranged on the lower side of the horizontal supporting aluminum profile above the lifting assembly so as to realize limiting buffer through the horizontal supporting aluminum profile;
the conveying assembly comprises a feeding roller conveyor, a lifting roller conveyor and a discharging roller conveyor, the lifting roller conveyor is arranged on the lifting supporting plate, the feeding roller conveyor is arranged at the inlet end of the lifting roller conveyor through an installation side plate arranged on the side edge of the rack, and the discharging roller conveyor is arranged at the outlet end of the lifting roller conveyor through a fixed supporting plate arranged on the rack;
the feeding roller conveyor comprises upper-layer mounting aluminum profiles symmetrically arranged on the mounting side plates along the conveying direction, a middle electrodynamic force roller and an unpowered long roller which are arranged between the upper-layer mounting aluminum profiles on two sides in parallel, a positioning mechanism arranged on the upper-layer mounting aluminum profile on one side, and a feeding sensor and a height limiting plate which are arranged on the upper-layer mounting aluminum profiles on two sides simultaneously, wherein the unpowered long rollers are arranged on two sides of the middle electrodynamic force roller in parallel and are driven to roll synchronously by a single-side chain assembly at the end part of the middle electrodynamic force roller;
the lifting roller conveyor comprises lower-layer mounting aluminum profiles symmetrically arranged on the lifting supporting plate along the conveying direction, and upper-layer mounting aluminum profiles symmetrically arranged on the lower-layer mounting aluminum profiles on two sides; middle electrodynamic force rollers and unpowered long rollers are arranged between the upper-layer mounting aluminum profiles on two sides and between the lower-layer mounting aluminum profiles on two sides in parallel, the unpowered long rollers are arranged on two sides of the middle electrodynamic force rollers in parallel and are synchronously driven to roll by single-side chain assemblies at the end parts of the middle electrodynamic force rollers;
the discharging roller conveyor comprises lower-layer installation aluminum profiles symmetrically arranged on the fixed supporting plate along the conveying direction, and upper-layer installation aluminum profiles symmetrically arranged on the lower-layer installation aluminum profiles on two sides; middle electrodynamic force rollers and unpowered long rollers are arranged between the upper-layer mounting aluminum profiles on two sides and between the lower-layer mounting aluminum profiles on two sides in parallel, the unpowered long rollers are arranged on two sides of the middle electrodynamic force rollers in parallel and are synchronously driven to roll by single-side chain assemblies at the end parts of the middle electrodynamic force rollers;
the upper-layer installation aluminum profile and the lower-layer installation aluminum profile are roller installation aluminum profiles.
Furthermore, the device is also provided with a blocking mechanism and unpowered short rollers on two sides, the outer ends of the unpowered short rollers are respectively installed on the roller installation aluminum profiles on the two sides, and the blocking mechanism comprises blocking cylinders fixed on the unpowered short rollers on the two sides and blocking blocks arranged at the end parts of the blocking cylinders.
The limiting buffer device comprises an adjustable fixed rod and a buffer, wherein the adjustable fixed rod and the buffer are arranged on the lifting supporting plate.
Optionally, the roller mounting aluminum profile is provided with an upper end mounting part, a lower end mounting part and a middle connecting part; a first T-shaped groove is formed in the outer contact surface of the upper end mounting part; a T-shaped groove II is formed in the inner contact surface of the lower end mounting part; the lower end of the outer contact surface of the middle connecting part protrudes and is provided with a hole groove at the protruding position.
Furthermore, the middle connecting part is also provided with a row of mounting holes.
And electrophoresis baking varnish is adopted on the surface of the roller mounting aluminum profile.
Through the technical scheme, the utility model discloses following beneficial effect has:
①, the double-layer roller structure has reasonable overall layout, can well realize the horizontal conveying and the switching and transferring of the upper layer and the lower layer of the tray on the roller line, and has high turnover precision and efficiency;
② the rack and the roller mounting aluminum section are all made of high-strength aluminum section, the whole splicing and assembling efficiency is high, the installation and the use are convenient, and the whole machine is light;
③ roller-mounted aluminum section is a new aluminum section with special structure, which is different from the traditional industrial aluminum section with single specification, the outer contact surface of the upper end mounting part of the aluminum section is provided with a T-shaped groove I matched with the existing aluminum section fittings on the market, and the auxiliary parts needed to be connected, such as a photoelectric switch bracket, an opposite emission sensor and the like, the inner contact surface of the lower end mounting part is provided with a T-shaped groove II, the groove is used for hanging the parts such as a supporting plate or a water tank and the like, the use is convenient and quick, the lower end of the outer contact surface of the middle connecting part is protruded and is provided with a hole groove at the protruded position, the design is that the aluminum section is connected with a frame when being used as a machine body, the hole opening step is omitted, the four sides of the aluminum section are all different, any surface can be selected to be used as a main working plane according to the use condition, the wall thickness of the aluminum section is 8mm, which is higher than the same specification thickness on the market, so that the aluminum section is firmer and more durable, and the aluminum section can be used for electrophoresis, the surface of the electrophoresis section adopts baking paint with high viscosity, the electrophoresis paint is more uniform, the electrophoresis-resistant paint, the electrophoresis belt is more uniform, the electrophoresis belt can be used for the electrophoresis belt, the electrophoresis belt can be used, the electrophoresis belt is more uniform, the electrophoresis belt.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly described below.
Fig. 1 is a schematic view of a three-dimensional structure of a roller conveying all-in-one machine disclosed in an embodiment of the present invention;
FIG. 2 is a partial enlarged view of the structure of FIG. 1 (the blocking mechanism and the unpowered short roller);
fig. 3 is a schematic view of a three-dimensional structure of a roller-mounted aluminum profile disclosed in an embodiment of the present invention;
fig. 4 is a schematic view of a cross-sectional structure of the roller mounting aluminum profile disclosed in the embodiment of the present invention.
The figures in the drawings represent:
10. frame 11, vertical support aluminium alloy
121. Horizontal support aluminum section bar 13, fixed support plate
20. Lifting assembly 21. cylinder
22. Synchronous lifting mechanism 23, lifting support plate
24. Position limiter 251, adjustable fixing rod
252. Buffer 30. conveying assembly
31. Feeding roller conveyor 311, mounting side plate
312. Positioning mechanism 32, lifting roller conveyor
33. Discharging roller conveyor 341 feeding sensor
342. Height limiting plate 35 blocking mechanism
351. Stop cylinder 352 stop block
36. Single side chain assembly 37 intermediate electromotive force roller
381. Unpowered long roller 382 unpowered short roller
39. Roller mounting aluminum profile 391. upper layer mounting aluminum profile
392. Lower-layer installation aluminum profile 3911. T-shaped groove I
3912. Hole groove 3913 mounting hole
3914A T-shaped groove
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
Referring to fig. 1, the utility model provides a novel lightweight aluminum alloy roller conveying all-in-one machine, which comprises a frame 10, a lifting assembly 20 and a conveying assembly 30; the frame 10 includes vertical support aluminum profiles 11 disposed at four corners, and horizontal support aluminum profiles 212 horizontally installed between the vertical support aluminum profiles 11 on the same side.
The lifting assembly 20 comprises a cylinder 21 arranged on the frame 10, a synchronous lifting mechanism 22 driven by the cylinder 21, a lifting supporting plate 23 arranged on a flange at the upper end of the synchronous lifting mechanism 22, limiting devices 24 arranged at two sides of the cylinder 21 and a limiting buffer device; the limiting buffer device is correspondingly arranged at the lower side of the horizontal supporting aluminum profile 212 above the lifting assembly 20 to realize limiting buffer through the horizontal supporting aluminum profile 212, and comprises an adjustable fixing rod 251 and a buffer 252 which are arranged on the lifting supporting plate 23.
The conveying assembly 30 comprises a feeding roller conveyor 31, a lifting roller conveyor 32 and a discharging roller conveyor 33, wherein the lifting roller conveyor 32 is arranged on the lifting supporting plate 23, the feeding roller conveyor 31 is arranged at the inlet end of the lifting roller conveyor 32 through an installation side plate 311 arranged on the side edge of the rack 10, and the discharging roller conveyor 33 is arranged at the outlet end of the lifting roller conveyor 32 through a fixed supporting plate 13 arranged on the rack 10; the feeding roller conveyor 31 comprises upper-layer mounting aluminum profiles 391 symmetrically arranged on the mounting side plates 311 along the conveying direction, a middle electrodynamic force roller 37 and an unpowered long roller 381 which are arranged between the upper-layer mounting aluminum profiles 391 at two sides in parallel, a positioning mechanism 312 arranged on the upper-layer mounting aluminum profile 391 at one side, and a feeding sensor 341 and a height limiting plate 342 which are arranged on the upper-layer mounting aluminum profiles 391 at two sides simultaneously, wherein the unpowered long rollers 381 are arranged at two sides of the middle electrodynamic force roller 37 in parallel and are driven to roll synchronously by a single-side chain assembly 36 at the end part of the middle electrodynamic force roller 37; the lifting roller conveyor 32 comprises lower-layer mounting aluminum profiles 392 symmetrically arranged on the lifting support plate 23 along the conveying direction, and upper-layer mounting aluminum profiles 391 symmetrically arranged on the lower-layer mounting aluminum profiles 392 at two sides; the middle electrodynamic force roller 37 and the unpowered long roller 381 are arranged in parallel between the upper-layer mounting aluminum profiles 391 and the lower-layer mounting aluminum profiles 392 on the two sides, and the unpowered long rollers 381 are arranged in parallel on the two sides of the middle electrodynamic force roller 37 and are synchronously driven to roll by the unilateral chain component 36 at the end part of the middle electrodynamic force roller 37; the discharging roller conveyor 33 comprises lower-layer mounting aluminum profiles 392 symmetrically arranged on the fixed supporting plate 13 along the conveying direction, and upper-layer mounting aluminum profiles 391 symmetrically arranged on the lower-layer mounting aluminum profiles 392 at two sides; the middle electrodynamic force roller 37 and the unpowered long roller 381 are arranged in parallel between the upper-layer mounting aluminum profiles 391 and the lower-layer mounting aluminum profiles 392 on the two sides, and the unpowered long rollers 381 are arranged in parallel on the two sides of the middle electrodynamic force roller 37 and are synchronously driven to roll by the unilateral chain component 36 at the end part of the middle electrodynamic force roller 37; referring to fig. 2, there are also a blocking mechanism 35 and two sides of the unpowered short roller 382, the outer ends of the unpowered short rollers 382 are respectively mounted on the two sides of the roller mounting aluminum profiles, the blocking mechanism 35 includes a blocking cylinder 351 fixed on the two sides of the unpowered short rollers 382 and a blocking block 352 disposed at the end of the blocking cylinder 351 (wherein, the upper layer mounting aluminum profile 391 and the lower layer mounting aluminum profile 392 are both roller mounting aluminum profiles 39).
When the utility model works, when a material tray is placed on the feeding roller conveyor 31, the positioning mechanism 312 works to position the material tray, the incoming material sensor 341 feeds back signals and integrally controls the action of the blocking mechanism 35, and the blocking cylinder 351 drives the blocking block 352 to extend out and block the material tray to separate the material tray by the front distance and the back distance; material tray moves to lift cylinder conveyer 32, through detecting the material condition and control the action of lift assembly 20, thereby go up and down and cushion through stop device 24 spacing and spacing buffer through the synchronous elevating system 22 drive lift layer board 23 of cylinder 21 cooperation, with the switching of realizing upper drum or lower floor's cylinder and feeding cylinder conveyer 31 parallel and level and realizing the tray is transported and is corresponded rear end ejection of compact cylinder conveyer 33's upper drum or lower floor's cylinder and carry out the ejection of compact, finally, the material gets into next station through ejection of compact cylinder conveyer 33. The conveying assembly 30 realizes the movement of the material tray through the combined work of the single-side chain component 36, the middle electrodynamic force roller 37, the unpowered long roller 381 and the unpowered short roller 382, wherein the middle electrodynamic force roller 37 provides power source output torque, and the torque is transmitted to the unpowered long roller 381 and the unpowered short roller 382 through the single-side chain component 36, so that the horizontal work of the material tray is realized.
The utility model has the advantages that the overall layout of the double-layer roller structure is reasonable through the three-section structure, the horizontal conveying and the switching and transferring of the upper layer and the lower layer of the tray on the roller line can be well realized, and the turnover precision and the turnover efficiency are high; the rack 10 and the roller mounting aluminum profile 39 are all made of high-strength aluminum profiles, the whole splicing and assembling efficiency is high, the installation and the use are convenient, and the weight of the whole machine is light.
Among them, referring to fig. 3 and 4, the drum installation aluminum profile 39 has an upper end installation part, a lower end installation part, and an intermediate connection part; a first T-shaped groove 3911 is formed in the outer contact surface of the upper end mounting part; a T-shaped groove II 3914 is formed in the inner contact surface of the lower end mounting part; the lower end of the outer contact surface of the intermediate connecting part protrudes and is provided with a hole groove 3912 at the protruding position; a row of mounting holes 3913 is also provided in the intermediate connection portion. The roller mounting aluminum profile 39 is a brand-new aluminum profile with a special structure, and is different from the characteristic that the traditional industrial profile is single in specification, a T-shaped groove 3911 is arranged on the outer contact surface of the mounting part at the upper end of the profile and is matched with the existing aluminum profile fittings on the market, and accessory parts needing to be connected, such as a photoelectric switch bracket, a correlation sensor and the like, can be directly hung at the position; a T-shaped groove II 3914 is formed in the inner contact surface of the lower end mounting part, and the groove is used for hanging parts such as a supporting plate or a water tank and the like, so that the use is convenient and quick; the lower end of the outer contact surface of the middle connecting part protrudes, a hole groove 3912 is formed in the protruding position, and the middle connecting part is designed to be connected with the rack 10 when an aluminum profile is used as a machine body, so that the step of forming a hole is omitted; the section bar has different four surfaces, and any surface can be selected to be used as a main working plane according to different use conditions; the wall thickness of the section bar is 8mm, which is higher than the thickness of the section bar with the same specification on the market, so that the section bar is firmer and more durable, and holes can be punched on the wall of the section bar according to the use requirement for other purposes; the surface of the section bar adopts electrophoretic baking paint, the utilization rate of the electrophoretic paint is high, the viscosity of the electrophoretic paint is low, the number of grooves taken out by a workpiece is small, the workpiece after electrophoresis can be washed by water, and the utilization rate of the electrophoretic paint is up to more than 95 percent by matching with the recycling of an ultrafilter; the electrophoretic paint enables the aluminum profile to be smoother, more uniform and more metallic, enables the outer surface of the aluminum profile to be very attractive, and can resist acid and alkali.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to the above-described embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (5)
1. A novel lightweight aluminum alloy roller conveying all-in-one machine is characterized by comprising a rack (10), a lifting assembly (20) and a conveying assembly (30);
the rack (10) comprises vertical supporting aluminum profiles (11) arranged at four corners and horizontal supporting aluminum profiles (121) horizontally arranged between the vertical supporting aluminum profiles (11) on the same side;
the lifting assembly (20) comprises an air cylinder (21) arranged on the rack (10), a synchronous lifting mechanism (22) driven by the air cylinder (21), a lifting supporting plate (23) arranged on a flange at the upper end of the synchronous lifting mechanism (22), limiting devices (24) arranged at two sides of the air cylinder (21) and a limiting buffer device; the limiting buffer device is correspondingly arranged on the lower side of a horizontal supporting aluminum profile (121) above the lifting assembly (20);
the conveying assembly (30) comprises a feeding roller conveyor (31), a lifting roller conveyor (32) and a discharging roller conveyor (33), the lifting roller conveyor (32) is installed on the lifting supporting plate (23), the feeding roller conveyor (31) is installed at the inlet end of the lifting roller conveyor (32) through an installation side plate (311) arranged on the side of the rack (10), and the discharging roller conveyor (33) is installed at the outlet end of the lifting roller conveyor (32) through a fixed supporting plate (13) arranged on the rack (10);
the feeding roller conveyor (31) comprises upper-layer mounting aluminum profiles (391) symmetrically arranged on the mounting side plates (311) along the conveying direction, a middle electrodynamic force roller (37) and an unpowered long roller (381) which are arranged between the upper-layer mounting aluminum profiles (391) on two sides in parallel, a positioning mechanism (312) arranged on the upper-layer mounting aluminum profile (391) on one side, incoming material sensors (341) and height limiting plates (342) which are arranged on the upper-layer mounting aluminum profiles (391) on two sides simultaneously, and the unpowered long rollers (381) are arranged on two sides of the middle electrodynamic force roller (37) in parallel and are driven to roll synchronously by a single-side chain assembly (36) at the end part of the middle electrodynamic force roller (37);
the lifting roller conveyor (32) comprises lower-layer mounting aluminum profiles (392) symmetrically arranged on the lifting support plate (23) along the conveying direction, and upper-layer mounting aluminum profiles (391) symmetrically arranged on the lower-layer mounting aluminum profiles (392) on two sides; a middle electrodynamic force roller (37) and an unpowered long roller (381) are arranged between the upper-layer mounting aluminum profiles (391) on two sides and between the lower-layer mounting aluminum profiles (392) on two sides in parallel, and the unpowered long rollers (381) are arranged on two sides of the middle electrodynamic force roller (37) in parallel and are driven to roll synchronously by a single-side chain assembly (36) at the end part of the middle electrodynamic force roller (37);
the discharging roller conveyor (33) comprises lower-layer mounting aluminum profiles (392) symmetrically arranged on the fixed supporting plate (13) along the conveying direction, and upper-layer mounting aluminum profiles (391) symmetrically arranged on the lower-layer mounting aluminum profiles (392) on two sides; a middle electrodynamic force roller (37) and an unpowered long roller (381) are arranged between the upper-layer mounting aluminum profiles (391) on two sides and between the lower-layer mounting aluminum profiles (392) on two sides in parallel, and the unpowered long rollers (381) are arranged on two sides of the middle electrodynamic force roller (37) in parallel and are driven to roll synchronously by a single-side chain assembly (36) at the end part of the middle electrodynamic force roller (37);
the upper-layer installation aluminum profile (391) and the lower-layer installation aluminum profile (392) are both roller installation aluminum profiles (39).
2. The novel lightweight aluminum alloy roller conveying all-in-one machine is characterized by further comprising a blocking mechanism (35) and unpowered short rollers (382) on two sides, the outer ends of the unpowered short rollers (382) are respectively mounted on roller mounting aluminum profiles (39) on the two sides, and the blocking mechanism (35) comprises blocking cylinders (351) fixed on the unpowered short rollers (382) on the two sides and blocking blocks (352) arranged at the ends of the blocking cylinders (351).
3. The novel lightweight aluminum alloy roller conveying all-in-one machine is characterized in that the limiting and buffering device comprises an adjustable fixing rod (251) and a buffer (252) which are arranged on the lifting supporting plate (23).
4. The novel lightweight aluminum alloy roller conveying all-in-one machine is characterized in that the roller mounting aluminum profile (39) is provided with an upper end mounting part, a lower end mounting part and an intermediate connecting part; a first T-shaped groove (3911) is formed in the outer contact surface of the upper end mounting part; a second T-shaped groove (3914) is formed in the inner contact surface of the lower end mounting part; the lower end of the outer contact surface of the intermediate connecting part protrudes and is provided with a hole groove (3912) at the protruding position.
5. The novel lightweight aluminum alloy roller conveying all-in-one machine is characterized in that a row of mounting holes (3913) are further formed in the intermediate connecting portion.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921340367.2U CN210504247U (en) | 2019-08-18 | 2019-08-18 | Novel lightweight aluminum alloy roller conveying all-in-one machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921340367.2U CN210504247U (en) | 2019-08-18 | 2019-08-18 | Novel lightweight aluminum alloy roller conveying all-in-one machine |
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| Publication Number | Publication Date |
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| CN210504247U true CN210504247U (en) | 2020-05-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921340367.2U Active CN210504247U (en) | 2019-08-18 | 2019-08-18 | Novel lightweight aluminum alloy roller conveying all-in-one machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110356764A (en) * | 2019-08-18 | 2019-10-22 | 福耐姆智能科技(哈尔滨)有限公司 | Novel lightweight aluminium alloy roller conveying integrated machine |
| CN112110127A (en) * | 2020-09-04 | 2020-12-22 | 重庆腾弘机械有限公司 | Automatic material conveying system for forging |
-
2019
- 2019-08-18 CN CN201921340367.2U patent/CN210504247U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110356764A (en) * | 2019-08-18 | 2019-10-22 | 福耐姆智能科技(哈尔滨)有限公司 | Novel lightweight aluminium alloy roller conveying integrated machine |
| CN112110127A (en) * | 2020-09-04 | 2020-12-22 | 重庆腾弘机械有限公司 | Automatic material conveying system for forging |
| CN112110127B (en) * | 2020-09-04 | 2022-07-01 | 重庆腾弘机械有限公司 | Automatic material conveying system for forging |
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