CN210501073U - Silica gel sheet calendering coil stock production line - Google Patents
Silica gel sheet calendering coil stock production line Download PDFInfo
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- CN210501073U CN210501073U CN201920785133.2U CN201920785133U CN210501073U CN 210501073 U CN210501073 U CN 210501073U CN 201920785133 U CN201920785133 U CN 201920785133U CN 210501073 U CN210501073 U CN 210501073U
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- silica gel
- oven
- pressing roller
- production line
- coil stock
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Abstract
The utility model discloses a silica gel piece calendering coil stock production line, concretely relates to silica gel piece production field, including the storage case, the input of liquid calender is connected through the inlet pipe to bottom one side of storage case, the output of liquid calender is connected with the oven, one side of oven is provided with the rolling machine, there is driving motor on the inside top of storage case through screw fixed mounting, driving motor's output shaft has the puddler, the puddler is located the even stirring vane that is provided with in the one end outside interval of storage incasement portion. The utility model discloses an adopt liquid calender to carry out the shaping to the silica gel raw materials, then carry out calendering treatment to fashioned silica gel through last extension pinch roller and the lower pinch roller that extends, utilize the oven to carry out drying process to the silica gel piece, through the sampling detection of selective examination personnel to silica gel piece thickness, outward appearance and peel strength etc. finally utilize the rolling machine to carry out the rolling arrangement, realize the production of silica gel piece.
Description
Technical Field
The utility model relates to a silica gel piece production technical field, more specifically says, the utility model relates to a silica gel piece calendering coil stock production line.
Background
The silica gel sheet is transparent, soft and waterproof, has viscosity to skin, and can keep temperature, humidity, pressure, oxygen amount and the like of the scar to a certain degree so as to soften the scar, prevent the scar from hyperplasia and finally achieve the effect of reducing the scar. The production of traditional silica gel piece utilizes the mould shaping, and process flow includes: the method comprises the steps of mold design, mold production, material preparation, material mixing, material cutting, mold forming, edge tearing, winding and finishing.
The traditional silica gel sheet production process flow has low capacity, the mold is easy to be dirty, the surface treatment of the mold is frequently carried out, the product yield is low, the silica gel sheet production process is only suitable for producing sheets, and the finished product tolerance is large.
SUMMERY OF THE UTILITY MODEL
In order to overcome prior art's above-mentioned defect, the embodiment of the utility model provides a silica gel piece calendering coil stock production line, through adopting liquid calender to carry out the shaping to the silica gel raw materials, then carry out calendering treatment to fashioned silica gel through last extension pinch roller and the lower extension pinch roller, utilize the oven to carry out drying process to the silica gel piece, through the sampling detection of selective examination personnel to silica gel piece thickness, outward appearance and peel strength etc. finally utilize the rolling machine to carry out the rolling arrangement, realize the production of silica gel piece.
In order to achieve the above object, the utility model provides a following technical scheme: a production line for rolling a coil material of a silica gel sheet comprises a storage box, wherein one side of the bottom end of the storage box is connected with the input end of a liquid calender through a feeding pipe, the output end of the liquid calender is connected with an oven, a winding machine is arranged on one side of the oven, a driving motor is fixedly mounted at the top end of the interior of the storage box through screws, an output shaft of the driving motor is connected with a stirring rod, one end of the stirring rod penetrates through the side wall of the top end of the storage box and is arranged in the storage box, and stirring blades are uniformly arranged on the outer side of one end, located in the storage box, of the stirring rod at;
liquid calender includes the base, the upper end both sides of base are all fixed and are provided with the baffle, first pressure material cylinder is installed to upper end one side of base, one side of first pressure material cylinder has set gradually the second and has pressed material cylinder and third to press the material cylinder, first pressure material cylinder, second press the material cylinder and the third press the one end of material cylinder to equally divide the output shaft of the first rotating electrical machines of other fixed connection, just first rotating electrical machines is fixed to be set up in one side of baffle, one side that the material cylinder was pressed to the third is provided with the extension pinch roller, the below of extending the pinch roller is provided with the extension pinch roller, just go up the output shaft of the one end difference fixed connection second rotating electrical machines of extension pinch roller and extension pinch roller.
In a preferred embodiment, a solenoid valve is mounted on the feed tube.
In a preferred embodiment, the top end of the oven is fixedly arranged on an air blower, the output end of the air blower is connected with a first baking plate inside the oven through an air inlet pipe, an electric heating wire is fixedly arranged inside the air inlet pipe, one side of the air inlet pipe is connected with a branch pipe, the branch pipe is connected with a second baking plate at the lower end of the oven, and a plurality of air injection holes are uniformly arranged on the adjacent sides of the first baking plate and the second baking plate at intervals.
In a preferred embodiment, a temperature sensor is embedded in the oven.
In a preferred embodiment, the temperature sensor is of the type TR/02010.
In a preferred embodiment, a personnel spot check station is arranged between the winding machine and the oven.
In a preferred embodiment, the rotation speed of the first nip roller is 0.15r/s, the rotation speed of the second nip roller is 0.33r/s, the rotation speed of the third nip roller is 0.45r/s, and the rotation speeds of the upper extension roller and the lower extension roller are 1.37 r/s.
In a preferred embodiment, the upper surface of the base in the liquid calender is smooth.
The utility model discloses a technological effect and advantage:
1. the utility model adopts the liquid calender to form the silica gel raw material, then carries out calendering treatment on the formed silica gel through the upper extension pressing wheel and the lower extension pressing wheel, utilizes the oven to carry out drying treatment on the silica gel sheet, finally carries out rolling arrangement by utilizing the rolling machine through sampling detection of sampling personnel on the thickness, the appearance, the stripping force and the like of the silica gel sheet, and realizes the production of the silica gel sheet;
2. the utility model discloses the product productivity yield is higher, compares that the sheet all promotes about more than 30%, and thickness tolerance compares the sheet tolerance stability and promotes 50%, does not need the die sinking moreover, saves the input of mould expense, improves the production efficiency of silica gel piece.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is the internal structure schematic diagram of the storage box of the present invention.
Fig. 3 is a schematic structural view of the oven of the present invention.
Fig. 4 is a schematic view of the internal structure of the oven of the present invention.
Fig. 5 is an internal structure schematic diagram of the liquid calender of the present invention.
The reference signs are: 1 storage case, 2 inlet pipes, 3 liquid calender, 4 ovens, 5 rolling machines, 6 driving motor, 7 puddlers, 8 stirring vane, 9 bases, 10 first pressure material cylinder, 11 second pressure material cylinder, 12 third pressure material cylinder, 13 first rotating electrical machines, 14 last extension wheel, 15 lower extension wheel, 16 second rotating electrical machines, 17 solenoid valves, 18 air-blower, 19 air-supply lines, 20 first baking plate, 21 branch pipes, 22 second baking plate, 23 temperature sensor, 24 personnel's spot check website, 25 baffle.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
According to a silica gel sheet calendering coil stock production line that fig. 1-4 shows, including storage case 1, the input of inlet pipe 2 connection liquid calender 3 is passed through to bottom one side of storage case 1, the output of liquid calender 3 is connected with oven 4, one side of oven 4 is provided with rolling machine 5, there is driving motor 6 on the inside top of storage case 1 through screw fixed mounting, driving motor 6's output shaft has puddler 7, the top lateral wall of storage case 1 is passed to the one end of puddler 7 to set up in the inside of storage case 1, puddler 7 is located the even stirring vane 8 that is provided with in the one end outside interval of storage case 1 inside.
The feeding pipe 2 is provided with an electromagnetic valve 17.
The top of oven 4 is fixed to be set up in air-blower 18, and the output of the air-blower 18 of telling passes through air-supply line 19 and connects the inside first roast board 20 of oven 4, the fixed electric heating wire that is provided with in inside of air-supply line 19, one side of air-supply line 19 is connected with branch pipe 21, the second roast board 22 of oven 4 lower extreme is connected to branch pipe 21, just the equal interval in one side that first roast board 20 and second roast board 22 are adjacent is provided with a plurality of fumarole.
A temperature sensor 23 is embedded in the oven 4.
The model of the temperature sensor 23 is TR/02010.
A personnel spot inspection station 24 is arranged between the winding machine 5 and the oven 4.
The implementation mode is specifically as follows: putting raw materials for producing silica gel sheets into a storage box 1, then opening a driving motor 6, driving the driving motor 6 to drive a stirring blade 8 to rotate through a stirring rod 7, stirring the silica gel sheet raw materials by the stirring blade 8, after stirring, opening an electromagnetic valve 17 on a feeding pipe 2, guiding the raw materials in the storage box 1 into a liquid calender 3, forming the raw materials by the liquid calender 3, guiding the formed silica gel sheets into an oven 4, opening an air blower 18 at the upper end of the oven 4 and an electric heating wire in an air inlet pipe 19, guiding heat generated by the electric heating wire into a first baking plate 20 and a second baking plate 22 by the air blower 18 through the air inlet pipe 19 and a branch pipe 21, drying the silica gel sheets by the first baking plate 20 and the second baking plate 22, winding the dried silica gel sheets by a winding machine 5, arranging a personnel sampling inspection station 24 between the winding machine 5 and the oven 4, the sampling personnel can detect the thickness, the appearance, the peeling force and the like of the silica gel sheet every other meter.
According to a production line for calendering and coiling the silicone sheet shown in fig. 1 and 5, the liquid calender 3 comprises a base 9, the two sides of the upper end of the base 9 are both fixedly provided with a baffle 25, one side of the upper end of the base 9 is provided with a first material pressing roller 10, a second nip roller 11 and a third nip roller 12 are sequentially arranged on one side of the first nip roller 10, one end of each of the first pressing roller 10, the second pressing roller 11 and the third pressing roller 12 is fixedly connected with an output shaft of a first rotating motor 13, the first rotating motor 13 is fixedly arranged at one side of the baffle 25, an upper extension wheel 14 is arranged at one side of the third pressing roller 12, a lower extension wheel 15 is arranged below the upper extension wheel 14, and one ends of the upper extension pressing wheel 14 and the lower extension pressing wheel 15 are respectively and fixedly connected with an output shaft of a second rotating motor 16.
The rotating speed of the first pressing roller 10 is 0.15r/s, the rotating speed of the second pressing roller 11 is 0.33r/s, the rotating speed of the third pressing roller 12 is 0.45r/s, and the rotating speeds of the upper extension pressing wheel 14 and the lower extension pressing wheel 15 are 1.37 r/s.
The upper surface of a base 9 in the liquid calender 3 is smooth.
The implementation mode is specifically as follows: get into the raw materials in liquid calender 3, carry out the formation for the first time through the extrusion between first nip roll 10 and base 9, then press the extrusion back of roll 11 and third nip roll 12 through the second again, stereotype to the silica gel piece by last pinch roller 14 and the pinch roller 15 that descends of prolonging, because first nip roll 10, second nip roll 11, third nip roll 12 with last pinch roller 14, the rotational speed of pinch roller 15 that descends increases gradually, can guarantee the normal transmission of silica gel piece.
The utility model discloses the theory of operation: putting the raw material for producing the silica gel sheet into the storage box 1, stirring the raw material for producing the silica gel sheet by using the stirring blade 8, after the stirring is finished, the raw materials in the storage box 1 are led into a liquid calender 3, the liquid calender 3 is used for molding the raw materials, the molded silica gel sheet is led into an oven 4, an air blower 18 at the upper end of the oven 4 and an electric heating wire in an air inlet pipe 19 are opened, the silica gel sheet is dried by a first drying plate 20 and a second drying plate 22 in the oven 4, the dried silica gel sheet is rolled by a rolling machine 5, by providing the temperature sensor 23 in the oven 4, the temperature inside the oven 4 can be monitored in real time, so that the temperature inside the oven 4 is kept between 120 and 170 degrees celsius, a personnel selective inspection station 24 is arranged between the winding machine 5 and the oven 4, and the selective inspection personnel can detect the thickness, the appearance, the stripping force and the like of the silica gel sheet every other meter.
The points to be finally explained are: first, in the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounted," "connected," and "connected" should be understood broadly, and may be a mechanical connection or an electrical connection, or a communication between two elements, and may be a direct connection, and "upper," "lower," "left," and "right" are only used to indicate a relative positional relationship, and when the absolute position of the object to be described is changed, the relative positional relationship may be changed;
secondly, the method comprises the following steps: in the drawings of the disclosed embodiments of the present invention, only the structures related to the disclosed embodiments are referred to, and other structures can refer to the common design, and under the condition of no conflict, the same embodiment and different embodiments of the present invention can be combined with each other;
and finally: the above description is only for the preferred embodiment of the present invention and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. The utility model provides a silica gel piece calendering coil stock production line, includes storage case (1), its characterized in that: one side of the bottom end of the storage box (1) is connected with the input end of a liquid calender (3) through a feeding pipe (2), the output end of the liquid calender (3) is connected with an oven (4), one side of the oven (4) is provided with a winding machine (5), the top end of the interior of the storage box (1) is fixedly provided with a driving motor (6) through a screw, the output shaft of the driving motor (6) is connected with a stirring rod (7), one end of the stirring rod (7) penetrates through the side wall of the top end of the storage box (1) and is arranged in the storage box (1), and stirring blades (8) are uniformly arranged on the outer side of one end, located in the storage box (1), of the stirring rod (7) at intervals;
the liquid calender (3) comprises a base (9), wherein two sides of the upper end of the base (9) are both fixedly provided with a baffle (25), a first material pressing roller (10) is arranged on one side of the upper end of the base (9), a second material pressing roller (11) and a third material pressing roller (12) are sequentially arranged on one side of the first material pressing roller (10), one end of each of the first pressing roller (10), the second pressing roller (11) and the third pressing roller (12) is fixedly connected with an output shaft of a first rotating motor (13), and the first rotating motor (13) is fixedly arranged on one side of the baffle plate (25), an upper extension wheel (14) is arranged on one side of the third material pressing roller (12), a lower extension wheel (15) is arranged below the upper extension wheel (14), and one end of the upper extension pressing wheel (14) and one end of the lower extension pressing wheel (15) are respectively and fixedly connected with an output shaft of a second rotating motor (16).
2. The silica gel sheet calendering coil stock production line of claim 1, characterized in that: the feeding pipe (2) is provided with an electromagnetic valve (17).
3. The silica gel sheet calendering coil stock production line of claim 1, characterized in that: the top of oven (4) is fixed to be set up in air-blower (18), and the output of the air-blower (18) of telling connects the inside first board (20) of baking of oven (4) through air-supply line (19), the fixed electric heating wire that is provided with in inside of air-supply line (19), one side of air-supply line (19) is connected with branch pipe (21), second board (22) of baking of oven (4) lower extreme is connected in branch pipe (21), just the equal interval in one side that first board (20) and second board (22) of baking are adjacent is even and is provided with a plurality of fumarole.
4. The silica gel sheet calendering coil stock production line of claim 1, characterized in that: and a temperature sensor (23) is embedded in the oven (4).
5. The silica gel sheet calendering coil stock production line of claim 4, characterized in that: the model of the temperature sensor (23) is TR/02010.
6. The silica gel sheet calendering coil stock production line of claim 1, characterized in that: and a personnel spot inspection station (24) is arranged between the winding machine (5) and the oven (4).
7. The silica gel sheet calendering coil stock production line of claim 1, characterized in that: the rotating speed of the first pressing roller (10) is 0.15r/s, the rotating speed of the second pressing roller (11) is 0.33r/s, the rotating speed of the third pressing roller (12) is 0.45r/s, and the rotating speeds of the upper extension pressing wheel (14) and the lower extension pressing wheel (15) are 1.37 r/s.
8. The silica gel sheet calendering coil stock production line of claim 1, characterized in that: the upper surface of a base (9) in the liquid calender (3) is smooth.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920785133.2U CN210501073U (en) | 2019-05-28 | 2019-05-28 | Silica gel sheet calendering coil stock production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920785133.2U CN210501073U (en) | 2019-05-28 | 2019-05-28 | Silica gel sheet calendering coil stock production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210501073U true CN210501073U (en) | 2020-05-12 |
Family
ID=70576832
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920785133.2U Expired - Fee Related CN210501073U (en) | 2019-05-28 | 2019-05-28 | Silica gel sheet calendering coil stock production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210501073U (en) |
-
2019
- 2019-05-28 CN CN201920785133.2U patent/CN210501073U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200512 |