CN210497443U

CN210497443U - Ultrasonic cleaning device

Info

Publication number: CN210497443U
Application number: CN201822074556.1U
Authority: CN
Inventors: 韩永存; 韩永强
Original assignee: Iceclea Technology Shenzhen Co ltd
Current assignee: Iceclea Technology Shenzhen Co ltd
Priority date: 2018-12-11
Filing date: 2018-12-11
Publication date: 2020-05-12
Anticipated expiration: 2028-12-11

Abstract

The utility model discloses an engine washs technical field's an ultrasonic cleaning device, including loading shallow and outer box, install vacuum generator on the outer box, still install washing liquid material jar, flush fluid liquid material jar and vacuum on the outer box and receive the material jar, the welding has support rack one and supports rack two on the outer box, support the ultrasonic cleaning rifle on the rack one, the ultrasonic cleaning rifle includes supersonic generator, ultrasonic transducer and ultrasonic conduction stick, the utility model discloses an energy-gathered formula supersound amplitude transformer on the ultrasonic cleaning rifle directly stretches into the washing liquid in the combustion chamber, has reduced energy loss, has improved energy density, is convenient for carry out key washing to the carbon deposit severe region, is close each position in the combustion chamber, and cleaning efficiency is high, wash weak point consuming time, the cleaning performance is good.

Description

Ultrasonic cleaning device

Technical Field

The utility model relates to an engine washing technical field specifically is an ultrasonic cleaning device.

Background

The ultrasonic cleaning technology is widely applied in the industrial field at present, but the ultrasonic cleaning technology cannot be effectively applied in the field of engine cleaning due to the limitation of equipment (most of the existing ultrasonic cleaning equipment is of a cleaning tank structure, an ultrasonic transducer is arranged at the bottom of the cleaning tank to convert electric power generated by an ultrasonic frequency power supply into mechanical vibration and clean the cleaning tank wall to radiate ultrasonic waves to cleaning liquid in the tank) and the particularity of an engine structure.

The cleaning method of automobile engine's combustion chamber and intake valve is various, including disassembling the washing and exempting from to disassemble the washing, because the engine is bulky, the structure is complicated, it is very troublesome to disassemble the washing, traditional exempting from to disassemble the washing is direct to inject the cleaner into in combustion chamber or the intake valve cavity and soak for a long time, because the carbon deposit texture in the engine is hard, the adhesion is firm, be difficult for dissolving, for reaching the cleaning performance of ideal, generally need rinse under the condition of hot car, and need adopt the cleaner of strong basicity (PH value is greater than 11), not only can produce can corrode to the aluminium matter piston of engine and cylinder wall isotructure, also can cause the influence to environment or human body, and the washing consumes time long.

In general ultrasonic cleaning, an ultrasonic vibrator (transducer) is directly fixed outside a member to be cleaned, so that an ultrasonic signal is transmitted into cleaning liquid in an inner cavity through the outer wall of the member. Based on this, the utility model designs an ultrasonic cleaning device to solve above-mentioned problem.

Disclosure of Invention

The utility model aims to provide an ultrasonic cleaning device to solve the problems of the prior art that the engine has large volume, complex structure and troublesome disassembly and cleaning; the general ultrasonic cleaning method is only suitable for cleaning small pipelines, but the combustion chamber of an engine is large in volume and thick in wall, and the cleaning requirement is difficult to meet by adopting the cleaning method.

In order to achieve the above object, the utility model provides a following technical scheme: including loading shallow and outer box, its characterized in that: the vacuum cleaning device is characterized in that a vacuum generator is installed on the outer box body, a cleaning liquid tank, a flushing liquid tank and a vacuum material receiving tank are further installed on the outer box body, a first supporting rack and a second supporting rack are welded on the outer box body, an ultrasonic cleaning gun is placed on the first supporting rack and comprises an ultrasonic generator, an ultrasonic transducer and an ultrasonic conducting rod, the cleaning water pipe is respectively connected with the water inlet and outlet ends of a booster pump of the cleaning liquid tank and the flushing liquid tank, liquid pressurization is carried out through compressed air of the vacuum generator, the vacuum material absorbing gun is placed on the second supporting rack and is communicated with the cleaning liquid tank, the flushing liquid tank and the vacuum material receiving tank, the air exhaust end of the vacuum material receiving tank is connected with the vacuum generator through a negative pressure pipe, and the vacuum material receiving tank is connected with the vacuum material absorbing gun through an air exhaust pipe, and the air outlet end of the vacuum generator is connected with a vacuum suction gun through a vacuum extraction pump.

Preferably, a support foot seat which is adjusted up and down through a screw rod is installed on the outer side of the loading cart.

Preferably, angle valves are arranged among the cleaning liquid tank, the flushing liquid tank, the vacuum receiving tank, the cleaning water pipe, the exhaust pipe and the negative pressure pipe.

Preferably, the ultrasonic transducer is a magnetostrictive transducer or a piezoelectric transducer, and the material of the ultrasonic transducer is alloy steel, magnesium-aluminum alloy or titanium alloy.

Preferably, the cleaning water pipe is wound through a winding frame, and the winding frame is installed on a second support placing frame.

Compared with the prior art, the beneficial effects of the utility model are that: the energy-gathered ultrasonic amplitude transformer on the ultrasonic cleaning gun directly extends into the cleaning liquid in the combustion chamber, so that the energy loss is reduced, the energy density is improved, the important cleaning of the serious carbon deposition area is facilitated, the cleaning efficiency is high, the cleaning time is short, and the cleaning effect is good, and the cleaning efficiency is high; the automobile engine is cleaned in the modes of cleaning, washing, sucking and drying, and the corrosion of the cleaning liquid to the automobile engine and the environmental pollution are effectively avoided.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.

FIG. 1 is a schematic diagram of the structure of the present invention;

FIG. 2 is a schematic view of the empty structure of the present invention;

FIG. 3 is a schematic view of the ultrasonic cleaning gun of the present invention;

fig. 4 is the structure schematic diagram of the vacuum suction gun of the present invention.

In the drawings, the components represented by the respective reference numerals are listed below:

1-loading cart, 2-outer box, 4-vacuum generator, 5-supporting foot seat, 6-supporting rack I, 7-supporting rack II, 8-ultrasonic cleaning gun, 9-cleaning water pipe, 10-winding rack, 11-cleaning liquid tank, 12-flushing liquid tank, 13-vacuum collecting tank, 14-angle valve, 15-vacuum extraction pump, 16-extraction pipe, 17-vacuum suction gun, 19-handheld control valve body, 20-ultrasonic generator, 21-ultrasonic transducer and 22-ultrasonic conducting rod.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.

Fig. 1 is a schematic diagram of the ultrasonic cleaning apparatus of the present invention, as shown in fig. 1: washing liquid material jar 11, washing liquid material jar 12 and vacuum are received material jar 13 and are passed through angle valve 14 and the 15 control connection of vacuum extraction pump, vacuum extraction pump 15 with vacuum generator 4 connects, produces the extraction of liquid in the pressure control washing liquid material jar 11, washing liquid material jar 12 and the vacuum is received material jar 13 of setting for, simultaneously, another way of washing liquid material jar 11, washing liquid material jar 12 and vacuum is received material jar 13 carries out air compression through vacuum generator 4 and produces predetermined pressure, right the liquid pressure of washing liquid material jar 11, washing liquid material jar 12 initial shot is controlled.

Referring to fig. 2-4, the present invention provides a technical solution: an ultrasonic cleaning device comprises a loading trolley 1 and an outer box 2, wherein a vacuum generator 4 is installed on the outer box 2, a cleaning liquid tank 11, a cleaning liquid tank 12 and a vacuum receiving tank 13 are further installed on the outer box 2, a first supporting rack 6 and a second supporting rack 7 are welded on the outer box 2, an ultrasonic cleaning gun 8 is placed on the first supporting rack 6, the ultrasonic cleaning gun 8 comprises an ultrasonic generator 20, an ultrasonic transducer 21 and an ultrasonic conducting rod 22, and the ultrasonic cleaning gun 8 extends into a gas chamber cleaning agent through the ultrasonic conducting rod 22 to emit ultrasonic waves so that the cleaning agent vibrates and carbon deposits on the inner wall of the combustion chamber fall off; cleaning water pipe 9 respectively with washing liquid material jar 11, flush fluid liquid material jar 12 is connected, cleaning water pipe 9 is connected and is advanced the water end through vacuum generator 4 connection, and carry out the liquid pressure boost through vacuum generator 4's air compression, it inhales the spray gun 17 to have placed the vacuum on the support rack two 7, the end of bleeding of vacuum receipts material jar 13 passes through the negative pressure union coupling with vacuum generator 4, vacuum receives the spray jar 13 and is connected with vacuum suction gun 17 through exhaust tube 16, vacuum generator 4's the end of giving vent to anger is through vacuum extraction pump 15 connection vacuum suction gun 17.

Wherein, the outer side of the loading cart 1 is provided with a supporting foot seat 5 which is adjusted up and down through a screw rod.

Wherein, angle valves 14 are arranged among the cleaning liquid tank 11, the flushing liquid tank 12, the vacuum receiving tank 13, the cleaning water pipe 9, the air exhaust pipe 16 and the negative pressure pipe.

The ultrasonic transducer 21 is a magnetostrictive transducer or a piezoelectric transducer, and the energy-gathering ultrasonic amplitude transformer is made of alloy steel, magnesium-aluminum alloy or titanium alloy.

Wherein, the cleaning water pipe 9 is wound by a winding frame 10, and the winding frame 10 is arranged on the second support placing frame 7.

One specific application of this embodiment is: the method comprises the following steps of (1) detaching a spark plug from a spark plug interface of an engine, inserting an ultrasonic cleaning gun 8, opening an angle valve 14 of a cleaning liquid tank 11, pressurizing cleaning liquid by a vacuum extraction pump 15, introducing the pressurized cleaning liquid into a vacuum suction gun 17 through a cleaning water pipe 9, washing the inner wall of a combustion chamber by the vacuum suction gun 17, matching an ultrasonic generator 20 and an ultrasonic transducer 21 for working, and transmitting ultrasonic waves to the cleaning agent by the inherent resonance frequency of the ultrasonic transducer 21 to vibrate the cleaning agent so as to enable carbon deposits on the inner wall of the combustion chamber to fall off; the vacuum generator 4 operates to generate negative pressure in the vacuum collection tank 13, the vacuum suction gun 17 is used to suck out the cleaning agent and the fallen carbon deposit from the combustion chamber, the cleaning agent and the fallen carbon deposit are collected in the vacuum collection tank 13 with the angle valve 14 opened, the operations of the flushing fluid liquid tank 12 and the ultrasonic cleaning gun 8 are repeated, the ultrasonic cleaning gun 8 is used to flush the flushing fluid into the combustion chamber to flush the combustion chamber, the vacuum suction gun 17 is used to suck out the flushing agent and the carbon deposit from the combustion chamber, the vacuum generator 4 blows high-pressure air into the combustion chamber through the vacuum suction gun 17 connected with the vacuum suction pump 15, the fallen carbon deposit remained in the combustion chamber is blown out, and the combustion chamber is dried.

In the description herein, references to the description of "one embodiment," "an example," "a specific example," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, to thereby enable others skilled in the art to best understand the invention for and utilize the invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. The utility model provides an ultrasonic cleaning device, includes loading shallow (1) and outer box (2), its characterized in that: install vacuum generator (4) on outer box (2), still install washing liquid material jar (11), washing liquid material jar (12) and vacuum receiving tank (13) on outer box (2), the welding has the support rack (6) and supports rack two (7) on outer box (2), ultrasonic cleaning rifle (8) have been placed on support rack (6), ultrasonic cleaning rifle (8) are including supersonic generator (20), ultrasonic transducer (21) and ultrasonic conduction stick (22), and washing water pipe (9) are connected with the business turn over water end of washing liquid material jar (11), washing liquid material jar (12) respectively through vacuum generator (4), and carry out the liquid pressure boost through the compressed air of vacuum generator (4), support rack two (7) on placed vacuum suction rifle (17) with washing liquid material jar (11) the business turn over water end of washing liquid material jar (12) is connected, and carry out the liquid pressure boost, support rack two (7) on placed vacuum suction rifle (17) with washing liquid material jar (11, Washing liquid material jar (12) and vacuum receive material jar (13) intercommunication, the end of bleeding of vacuum receive material jar (13) passes through the negative pressure union coupling with vacuum generator (4), vacuum receive material jar (13) and be connected with vacuum suction gun (17) through exhaust tube (16), vacuum suction gun (17) are connected through vacuum extraction pump (15) to the end of giving vent to anger of vacuum generator (4).

2. An ultrasonic cleaning device according to claim 1, wherein: and a supporting foot seat (5) which is adjusted up and down through a screw rod is arranged on the outer side of the loading cart (1).

3. An ultrasonic cleaning device according to claim 1, wherein: and angle valves (14) are arranged among the cleaning liquid tank (11), the cleaning liquid tank (12), the vacuum collecting tank (13), the cleaning water pipe (9), the exhaust pipe (16) and the negative pressure pipe.

4. An ultrasonic cleaning device according to claim 1, wherein: the ultrasonic transducer (21) is a magnetostrictive transducer or a piezoelectric transducer, and is made of alloy steel, magnesium-aluminum alloy or titanium alloy.

5. An ultrasonic cleaning device according to claim 1, wherein: the cleaning water pipe (9) is wound through a winding frame (10), and the winding frame (10) is installed on the second support placing frame (7).