CN210476492U - Ceramic roller grinding machine - Google Patents
Ceramic roller grinding machine Download PDFInfo
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- CN210476492U CN210476492U CN201920946352.4U CN201920946352U CN210476492U CN 210476492 U CN210476492 U CN 210476492U CN 201920946352 U CN201920946352 U CN 201920946352U CN 210476492 U CN210476492 U CN 210476492U
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- ceramic roller
- abrasive belt
- belt
- frame
- horizontal moving
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Abstract
The utility model relates to a pottery roller polisher. The automatic sand belt grinding machine comprises a machine frame, wherein a horizontal moving mechanism, a lifting mechanism, a sand belt grinding mechanism and a ceramic roller rotating mechanism are arranged on the machine frame. And the horizontal moving mechanism is used for driving the abrasive belt grinding mechanism to horizontally slide. And the lifting mechanism is used for driving the abrasive belt grinding mechanism to lift. The abrasive belt polishing mechanism is used for reversely rotating the polishing ceramic roller. And the ceramic roller rotating mechanism is used for driving the ceramic roller on the rack to rotate in the positive direction. The utility model discloses a horizontal migration mechanism, elevating system, abrasive band grinding machanism and ceramic roller rotary mechanism accomplish the polishing work of ceramic roller, and above-mentioned horizontal migration mechanism, elevating system drive abrasive band grinding machanism respectively and make horizontal motion and elevating system, and abrasive band grinding machanism counter-rotation polishes ceramic roller, and ceramic roller rotary mechanism drives the ceramic roller forward rotation in the frame, consequently, the utility model discloses degree of automation is high, polish effectual, polish efficiently.
Description
Technical Field
The utility model relates to a technical field of equipment of polishing, in particular to ceramic roller polisher.
Background
The existing ceramic roller polisher is low in automation degree and polishing efficiency, workers still need to be equipped for operation beside the polisher, and the polisher is high in labor intensity and easy to hurt.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an automatic degree is high, reduce workman's intensity of labour, polish efficient ceramic roller polisher.
The purpose of the utility model is realized like this:
the utility model provides a ceramic roller polisher, includes the frame, be equipped with fixed stay frame, slip support frame, basin, horizontal migration mechanism, elevating system, abrasive band grinding machanism and ceramic roller rotary mechanism in the frame.
The horizontal moving mechanism is arranged on the rack and used for driving the abrasive belt polishing mechanism to horizontally slide.
And the lifting mechanism is arranged on the horizontal moving mechanism and used for driving the abrasive belt polishing mechanism to lift.
The abrasive belt polishing mechanism is arranged on the lifting mechanism and used for reversely rotating the polishing ceramic roller.
And the ceramic roller rotating mechanism is arranged on the rack and used for driving the ceramic roller on the rack to rotate in the positive direction.
The horizontal moving mechanism comprises a horizontal moving motor, a horizontal moving seat, a first synchronizing wheel, a second synchronizing wheel and a synchronous belt, the first synchronizing wheel and the second synchronizing wheel rotate to be arranged on the rack, the synchronous belt is connected with the first synchronizing wheel and the second synchronizing wheel, the horizontal moving motor is arranged on the rack and is connected with the first synchronizing wheel in a driving mode, the horizontal moving seat is fixedly connected with the synchronous belt, and the horizontal moving seat is horizontally arranged on the rack in a sliding mode and is located between the first synchronizing wheel and the second synchronizing wheel. When the horizontal moving mechanism is started, the horizontal moving motor drives the first synchronous wheel to rotate, so that the second synchronous wheel is driven to rotate and the synchronous belt is driven to move, the horizontal moving seat and the abrasive belt polishing mechanism are driven to move horizontally, and therefore the abrasive belt polishing mechanism can polish each position of the ceramic roller;
ceramic roller rotary mechanism includes ceramic roller rotating electrical machines, belt, first belt pulley and second belt pulley, the second belt pulley with ceramic roller plug bush and transmission are connected, ceramic roller rotating electrical machines's motor shaft with be connected with first belt pulley drive, first belt pulley and second belt pulley are connected to the belt, the screw is seted up along it radially to the second belt pulley, the screw communicates with the centre bore of second belt pulley. When a worker installs the ceramic roller, the worker sleeves the bearings on the end shafts at the two ends of the ceramic roller, then sleeves the second belt pulley on one end of the ceramic roller, the end shaft penetrates through the central hole of the second belt pulley, and then the worker screws the bolt on the screw hole of the second belt pulley so that the bolt extends into the central hole and abuts against the side wall of the end shaft of the ceramic roller, so that the second belt pulley is fixed on the end shaft of the ceramic roller. When the ceramic roller rotating mechanism is started, the ceramic roller rotating motor drives the first belt pulley to rotate, so as to drive the belt and the second belt pulley to rotate, and the second belt pulley drives the ceramic roller to rotate, so that each position on the side wall of the ceramic roller can be polished. In addition, the second belt pulley of the utility model can also be rotatably arranged on the frame.
The lifting mechanism comprises a lifting cylinder and a lifting sliding seat, the lifting cylinder is in driving connection with the lifting sliding seat, and the lifting sliding seat is vertically arranged on the horizontal moving seat in a sliding mode. When the lifting mechanism is started, the lifting cylinder drives the lifting sliding seat and the abrasive belt polishing mechanism to ascend so that a worker can conveniently install the ceramic roller on the frame, then the lifting cylinder drives the abrasive belt polishing mechanism to descend, and the abrasive belt polishing mechanism begins to polish the ceramic roller.
The abrasive belt polishing mechanism comprises an abrasive belt support frame, an abrasive belt rotating motor, an abrasive belt driving wheel and an abrasive belt driven wheel, wherein the abrasive belt support frame and the abrasive belt rotating motor are arranged on the lifting sliding seat, the abrasive belt driving wheel and the abrasive belt driven wheel are sequentially arranged on the abrasive belt support frame along the width direction of the rack, the abrasive belt rotating motor is in driving connection with the abrasive belt driving wheel, and the abrasive belt is connected with the abrasive belt driving wheel and the abrasive belt driven wheel. When the abrasive belt polishing mechanism is started, the abrasive belt rotating motor drives the abrasive belt and the abrasive belt driven wheel to rotate through the abrasive belt driving wheel, and the abrasive belt begins to polish the ceramic roller.
The utility model can be further improved as follows.
The water tank is arranged on the frame and below the abrasive belt grinding mechanism and used for receiving waste materials generated during grinding and cooling water for cooling the abrasive belt and the ceramic roller.
The rack is provided with a horizontal guide rail along the length direction of the rack, the horizontal guide rail is provided with a horizontal moving sliding block, and the horizontal moving seat is arranged on the horizontal moving sliding block.
The abrasive belt polishing mechanism comprises a horizontal moving seat, a lifting sliding rail, a lifting sliding block and a lifting sliding seat, wherein the horizontal moving seat is provided with the lifting sliding rail in the vertical direction, the lifting sliding block is arranged on the lifting sliding rail in a sliding mode, and the lifting sliding seat is arranged on the lifting sliding block, so that the abrasive belt polishing mechanism is stable in lifting.
The fixed bolster is located in the frame, the slip support frame slides along the length direction of frame and locates in the frame, be equipped with first support angle seat and second support angle seat on fixed bolster and the slip support frame respectively, first support angle seat and second support are equipped with V type groove on the angle seat. When a worker installs the ceramic roller, the sliding support frame can be pushed to slide according to the length of the ceramic roller so as to adjust the distance between the sliding support frame and the fixed support frame, and the sliding support frame and the fixed support frame can be adapted to the ceramic rollers with different lengths.
The utility model discloses before beginning work, the workman will place the ceramic roller level earlier on the support angle seat of fixed stay frame and slip support frame, and the bearing at the both ends of ceramic roller is arranged first support angle seat and second respectively and is supported angle seat V type inslot, then pegs graft a tip and the second belt pulley of ceramic roller, screws up the tip and the second belt pulley of bolt fastening ceramic roller to the second belt pulley drives whole ceramic roller and rotates.
The water tank is arranged on the fixed support frame and the sliding support frame.
The fixed support frame and the sliding support frame are sequentially provided with at least two supporting angle seats along the width direction of the rack. The workman can place many ceramic rollers side by side on the support angle seat that corresponds, consequently the utility model discloses can once only polish many ceramic rollers, the efficiency of polishing is higher.
The second belt pulley is rotatably arranged on the supporting angle seat of the fixed supporting frame.
The utility model has the advantages as follows:
the utility model discloses a horizontal migration mechanism, elevating system, abrasive band grinding machanism and ceramic roller rotary mechanism accomplish the polishing work of ceramic roller, and above-mentioned horizontal migration mechanism, elevating system drive abrasive band grinding machanism respectively and make horizontal motion and elevating system, and abrasive band grinding machanism counter-rotation polishes ceramic roller, and ceramic roller rotary mechanism drives the ceramic roller forward rotation in the frame, consequently, compares current ceramic roller polisher, the utility model discloses degree of automation is high, polish effectual, the efficiency of polishing high, also reduces workman's intensity of labour.
Drawings
Fig. 1 is a schematic structural diagram of the ceramic roller polisher of the present invention.
Fig. 2 is a schematic view of another angle (hidden belt guard) of the present invention.
Fig. 3 is a schematic view of a third angle of the present invention (with belt guard hidden).
Fig. 4 is a schematic view of the connection structure of the ceramic roller and the second pulley according to the present invention.
Fig. 5 is an exploded schematic view of the present invention.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and examples.
In a first embodiment, as shown in fig. 1 to 5, a ceramic roller polisher includes a frame 1, and a fixed support frame 11, a sliding support frame 12, a water tank 2, a horizontal moving mechanism 3, a lifting mechanism 4, a belt polishing mechanism 5, and a ceramic roller rotating mechanism 6 are disposed on the frame 1.
And the horizontal moving mechanism 3 is arranged on the rack 1 and used for driving the abrasive belt grinding mechanism 5 to horizontally slide.
And the lifting mechanism 4 is arranged on the horizontal moving mechanism 3 and is used for driving the abrasive belt grinding mechanism 5 to lift.
And the abrasive belt polishing mechanism 5 is arranged on the lifting mechanism 4 and is used for reversely rotating the polishing ceramic roller.
And the ceramic roller rotating mechanism 6 is arranged on the rack 1 and used for driving the ceramic roller 7 on the rack 1 to rotate in the positive direction.
The above-mentioned reverse rotation and forward rotation mean that the rotation direction of the abrasive belt is opposite to the rotation direction of ceramic roller 7, for example, the rotation direction of the abrasive belt is counterclockwise, and the rotation direction of ceramic roller 7 is clockwise.
As a more specific technical solution of the present invention.
The water tank 2 is arranged on the frame 1 and below the belt sanding mechanism 5 and is used for receiving waste materials generated during sanding and tap water for cooling the abrasive belt and the ceramic roller 7.
The horizontal moving mechanism 3 comprises a horizontal moving motor 31, a horizontal moving seat 32, a first synchronous wheel 33, a second synchronous wheel 34 and a synchronous belt 35, the first synchronous wheel 33 and the second synchronous wheel 34 are rotatably arranged on the rack 1, the synchronous belt 35 is connected with the first synchronous wheel 33 and the second synchronous wheel 34, the horizontal moving motor 31 is arranged on the rack 1 and is in driving connection with the first synchronous wheel 33, the horizontal moving seat 32 is fixedly connected with the synchronous belt 35, and the horizontal moving seat 32 is horizontally slidably arranged on the rack 1 and is positioned between the first synchronous wheel 33 and the second synchronous wheel 34. When the horizontal moving mechanism 3 is started, the horizontal moving motor 31 drives the first synchronous wheel 33 to rotate, and drives the second synchronous wheel 34 to rotate and the synchronous belt 35 to move, so as to drive the horizontal moving seat 32 and the abrasive belt polishing mechanism 5 to move horizontally.
The machine frame 1 is provided with a horizontal guide rail 13 along the length direction, the horizontal guide rail 13 is provided with a horizontal moving sliding block 14, and the horizontal moving seat 32 is arranged on the horizontal moving sliding block 14.
Ceramic roller rotary mechanism 6 includes ceramic roller rotating electrical machines 61, belt 62, first belt pulley 63, second belt pulley 64 and third belt pulley 65, second belt pulley, third belt pulley 65 and the ceramic roller plug bush and the transmission that correspond respectively are connected, ceramic roller rotating electrical machines's motor shaft and first belt pulley drive are connected, and first belt pulley 63, second belt pulley 64 and third belt pulley 65 are connected to belt 62. Of course, the second pulley and the third pulley 65 can also be rotatably arranged on the frame.
The lifting mechanism 4 comprises a lifting cylinder 41 and a lifting sliding seat 42, the lifting cylinder 41 is in driving connection with the lifting sliding seat 42, and the lifting sliding seat 42 is vertically arranged on the horizontal moving seat 32 in a sliding manner.
The horizontal movement seat 32 is provided with a lifting slide rail 43 along the vertical direction, a lifting slide block 44 is arranged on the lifting slide rail 43 in a sliding manner, and the lifting slide seat 42 is arranged on the lifting slide block 44.
The abrasive belt grinding mechanism 5 comprises an abrasive belt shield 59, an abrasive belt support frame 52, an abrasive belt rotating motor 51, an abrasive belt 53, an abrasive belt driving wheel 54 and an abrasive belt driven wheel 55, wherein the abrasive belt support frame 52 and the abrasive belt rotating motor 51 are arranged on the lifting sliding seat 42, the abrasive belt shield 59 wraps the abrasive belt support frame 52, the abrasive belt driving wheel 54 and the abrasive belt driven wheel 55 are sequentially arranged on the abrasive belt support frame 52 along the width direction of the frame 1, the abrasive belt rotating motor 51 is in driving connection with the abrasive belt driving wheel 54, and the abrasive belt 53 is connected with the abrasive belt driving wheel 54 and the abrasive belt driven wheel 55.
Fixed bolster 11 is located on frame 1, the length direction slip of slip support frame 12 along frame 1 is located on frame 1, fixed bolster 11 and slip support frame 12 are equipped with two at least in proper order along the width direction of frame 1 support angle seat 15, be equipped with V type groove on the support angle seat 15.
The water tank 2 is arranged on the fixed support frame 11 and the sliding support frame 12.
The second belt pulley 64 is rotatably disposed on the supporting angle seat of the fixed supporting frame 11.
The utility model discloses a theory of operation is:
the utility model discloses before the beginning of work, the workman controls earlier the utility model discloses a lift cylinder 41 starts, and lift cylinder 41 drive lift sliding seat 42 and abrasive band grinding machanism 5 rise to the workman installs ceramic roller 7 in frame 1.
When a worker installs the ceramic rollers, the worker firstly sleeves the bearings 67 on the end shafts at the two ends of the ceramic rollers, then sleeves the second belt pulley on one end of the ceramic rollers, the end shafts penetrate through the central hole of the second belt pulley, then the worker screws the bolts 66 on the screw holes of the second belt pulley, so that the bolts 66 extend into the central holes and abut against the side walls of the end shafts of the ceramic rollers, the second belt pulley is fixed on the end shafts of the ceramic rollers, then the ceramic rollers are horizontally placed on the support angle seats of the fixed support frame and the sliding support frame, the bearings 67 at the two ends of the ceramic rollers are respectively placed in the V-shaped grooves of the first support angle seat and the second support angle seat, and then the belt 62 is wound around the first belt pulley, the second belt pulley and the third belt pulley, if a plurality of ceramic rollers are to be installed, the installation method is referred to, and the like.
When the workman starts the utility model discloses the during operation, abrasive band rotating electrical machines 51, lift cylinder 41, ceramic roller rotating electrical machines 61 and horizontal migration motor start simultaneously, lift cylinder 41 drive abrasive band grinding machanism 5 descends, abrasive band rotating electrical machines 51 drives the abrasive band through abrasive band action wheel 54 simultaneously and rotates from driving wheel 55 with the abrasive band, meanwhile, ceramic roller rotating electrical machines 61 drives first belt pulley 63 and rotates, and drive belt 62, second belt pulley 64 and third belt pulley 65 rotate, second belt pulley 64 and third belt pulley 65 drive respective ceramic roller 7 forward rotation respectively, abrasive band counter-rotation polishes ceramic roller 7. Meanwhile, the horizontal moving motor drives the first synchronous wheel to rotate, so that the second synchronous wheel is driven to rotate and the synchronous belt moves, the horizontal moving seat and the abrasive belt polishing mechanism are driven to move horizontally, and therefore the abrasive belt polishing mechanism can polish each position of the ceramic roller.
The waste material that the in-process of polishing produced can drop to the basin in, and the in-process of polishing, the workman also can give abrasive band and ceramic roller watering cooling, and water is caught by the basin.
Claims (6)
1. The utility model provides a ceramic roller polisher, includes the frame, its characterized in that: a horizontal moving mechanism, a lifting mechanism, a sanding belt grinding mechanism and a ceramic roller rotating mechanism are arranged on the frame,
the horizontal moving mechanism is arranged on the rack and used for driving the abrasive belt polishing mechanism to horizontally slide;
the lifting mechanism is arranged on the horizontal moving mechanism and used for driving the abrasive belt polishing mechanism to lift;
the abrasive belt polishing mechanism is arranged on the lifting mechanism and used for reversely rotating the polishing ceramic roller;
the ceramic roller rotating mechanism is arranged on the rack and used for driving the ceramic roller on the rack to rotate in the positive direction; the abrasive belt polishing mechanism comprises an abrasive belt support frame, an abrasive belt rotating motor, an abrasive belt driving wheel and an abrasive belt driven wheel, wherein the abrasive belt support frame and the abrasive belt rotating motor are arranged on the lifting sliding seat, the abrasive belt driving wheel and the abrasive belt driven wheel are sequentially arranged on the abrasive belt support frame along the width direction of the frame, the abrasive belt rotating motor is in driving connection with the abrasive belt driving wheel, and the abrasive belt is connected with the abrasive belt driving wheel and the abrasive belt driven wheel; the ceramic roller rotating mechanism comprises a ceramic roller rotating motor, a belt, a first belt pulley and a second belt pulley, the second belt pulley is inserted in the ceramic roller and is in transmission connection with the ceramic roller, a motor shaft of the ceramic roller rotating motor is in driving connection with the first belt pulley, and the belt is connected with the first belt pulley and the second belt pulley; the horizontal moving mechanism comprises a horizontal moving motor, a horizontal moving seat, a first synchronizing wheel, a second synchronizing wheel and a synchronous belt, wherein the first synchronizing wheel and the second synchronizing wheel are rotatably arranged on the rack; the lifting mechanism comprises a lifting cylinder and a lifting sliding seat, the lifting cylinder is in driving connection with the lifting sliding seat, and the lifting sliding seat is vertically arranged on the horizontal moving seat in a sliding mode.
2. The ceramic roll sander of claim 1, wherein: the rack is provided with a horizontal guide rail along the length direction of the rack, the horizontal guide rail is provided with a horizontal moving sliding block, and the horizontal moving seat is arranged on the horizontal moving sliding block.
3. The ceramic roll sander of claim 2, wherein: the horizontal migration seat is provided with the lift slide rail along vertical direction, the slip is provided with the lift slider on the lift slide rail, the lift sliding seat is located on the lift slider.
4. The ceramic roll dresser of claim 3, wherein: still be equipped with fixed stay frame and slip support frame in the frame, fixed stay frame is located in the frame, the slip support frame slides along the length direction of frame and locates in the frame, be equipped with first support angle seat and second support angle seat on fixed stay frame and the slip support frame respectively, be equipped with V type groove on first support angle seat and the second support angle seat.
5. The ceramic roll sander of claim 4, wherein: the fixed support frame and the sliding support frame are sequentially provided with at least two supporting angle seats along the width direction of the rack.
6. The ceramic roll sander of claim 5, wherein: the machine frame is also provided with a water tank which is arranged on the machine frame and is positioned below the abrasive belt grinding mechanism and used for receiving waste materials generated during grinding and cooling water for cooling the abrasive belt and the ceramic roller.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201920946352.4U CN210476492U (en) | 2019-06-23 | 2019-06-23 | Ceramic roller grinding machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201920946352.4U CN210476492U (en) | 2019-06-23 | 2019-06-23 | Ceramic roller grinding machine |
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CN210476492U true CN210476492U (en) | 2020-05-08 |
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CN201920946352.4U Active CN210476492U (en) | 2019-06-23 | 2019-06-23 | Ceramic roller grinding machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN117103508A (en) * | 2023-07-15 | 2023-11-24 | 东莞市新聚兴模具科技有限公司 | Plastic product raw material crusher |
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2019
- 2019-06-23 CN CN201920946352.4U patent/CN210476492U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN117103508A (en) * | 2023-07-15 | 2023-11-24 | 东莞市新聚兴模具科技有限公司 | Plastic product raw material crusher |
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