CN117774139A - Stone diamond wire cutting machine - Google Patents

Stone diamond wire cutting machine Download PDF

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Publication number
CN117774139A
CN117774139A CN202410050041.5A CN202410050041A CN117774139A CN 117774139 A CN117774139 A CN 117774139A CN 202410050041 A CN202410050041 A CN 202410050041A CN 117774139 A CN117774139 A CN 117774139A
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CN
China
Prior art keywords
motor
roller
screw rod
lifting frame
diamond wire
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Pending
Application number
CN202410050041.5A
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Chinese (zh)
Inventor
方千山
蔡海毅
叶建德
国思茗
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Quanzhou Vocational And Technical University
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Quanzhou Vocational And Technical University
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Application filed by Quanzhou Vocational And Technical University filed Critical Quanzhou Vocational And Technical University
Priority to CN202410050041.5A priority Critical patent/CN117774139A/en
Publication of CN117774139A publication Critical patent/CN117774139A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a stone diamond wire cutting machine which comprises a feeding device and a cutting device, wherein the cutting device comprises a supporting frame, a lifting frame body, a lifting driving mechanism, a power roller, an auxiliary roller, a driven roller, a first motor, a second motor and a diamond wire, wherein the supporting frame is connected with the lifting frame body through the lifting driving mechanism, the power roller, the auxiliary roller and the driven roller are rotationally connected to the lifting frame body, the first motor and the second motor are fixedly arranged on the side edge of the lifting frame body, the first motor drives the power roller to rotate, the second motor drives the auxiliary roller to rotate, and the diamond wire is wound on the power roller, the auxiliary roller and the driven roller. The invention can realize the technology of cutting the stone material into the forming plate, can cut and separate a plurality of plates each time, has small saw kerf, high cutting efficiency and more environment-friendly cutting, and is particularly suitable for processing the forming plate of high-grade stone materials.

Description

Stone diamond wire cutting machine
Technical Field
The invention relates to the technical field of stone cutting, in particular to a stone diamond wire cutting machine.
Background
In the construction engineering, it is often necessary to slice the rock, and the conventional stone cutting device is to manually push the stone to the cutter to slice the stone, however, the conventional manner needs to push the stone continuously, and a large force is required to push the stone continuously, so that when the cutter cuts the stone, a great potential safety hazard exists. In addition, most of the traditional stone slab cutting machines adopt circular saws or saw blades for cutting, the method is low in cutting speed, low in cutting efficiency and waste of raw materials, the cutting marks on the surfaces of the stone slabs are obvious, the subsequent surface treatment is complex, and the cutting efficiency of the stone slabs is low.
In view of this, the present applicant has made intensive studies with respect to the above problems, and has made the present invention.
Disclosure of Invention
The invention mainly aims to provide the diamond wire plate cutting machine for stone materials, which realizes the technology of cutting and forming plates for stone materials, can cut and separate a plurality of plates each time, has small saw kerf, high cutting efficiency and more environment-friendly cutting, and is particularly suitable for processing forming plates of high-grade stone materials.
In order to achieve the above object, the solution of the present invention is:
the utility model provides a stone material buddha's warrior attendant line cutting machine, includes material feeding unit and cutting device, cutting device includes support frame, lifting frame body, lifting drive mechanism, power roller, auxiliary roller, driven roller, first motor, second motor and buddha's warrior attendant line, the support frame links together through lifting drive mechanism with the lifting frame body, power roller, auxiliary roller and driven roller rotate and connect on the lifting frame body, and first motor and second motor fixed mounting are in the side of lifting frame body, and first motor drive power roller rotates, and second motor drive auxiliary roller rotates, buddha's warrior attendant line is around establishing on power roller, auxiliary roller and driven roller.
Further, the outer circumferential surfaces of the power roller, the auxiliary roller and the driven roller are provided with annular grooves in one-to-one correspondence.
Further, the surfaces of the power roller, the auxiliary roller and the driven roller are subjected to plasticizing treatment.
Further, the lifting driving mechanism comprises a third motor and a first screw rod, the first screw rod is vertically arranged, two ends of the first screw rod are rotationally connected with the supporting frame, a connecting plate is arranged on the inner side wall of the lifting frame body and is in threaded connection with the first screw rod, the third motor is installed at the upper end of the supporting frame, and an output shaft of the third motor is connected with the first screw rod.
Further, be equipped with adjustment mechanism on the lifting frame body, adjustment mechanism includes regulating block, fourth motor and second lead screw, the sliding tray has been seted up on the lifting frame body, the sliding connection in the sliding tray is established to the regulating block, the second lead screw rotates to be connected in the sliding tray, regulating block and second lead screw threaded connection, the fourth motor is installed on the lifting frame body, and the output shaft and the second lead screw of fourth motor are connected, the tip and the regulating block rotation of supplementary roller are connected.
Further, the lifting frame body comprises an upper main body and a lower main body, a guide pillar is arranged at the lower end of the upper main body, the lower main body is in sliding fit with the guide pillar, a hydraulic cylinder is arranged at the lower end of the lower main body, the power output end of the hydraulic cylinder is connected with the lower end of the upper main body, and the auxiliary roller and the second motor are arranged on the lower main body.
Further, the feeding device comprises a feeding base, a guide rail, a third screw rod, a fifth motor and an objective table, wherein the guide rail is arranged on the feeding base, the objective table is in sliding connection with the guide rail, the third screw rod is rotationally connected on the feeding base, the lower end of the objective table is in threaded connection with the third screw rod, the fifth motor is arranged on the feeding base, and the fifth motor drives the third screw rod to rotate.
Further, a plurality of strip-shaped grooves are formed in the object stage.
Further, the middle part of the lifting frame body is provided with a yielding groove.
Compared with the prior art, the invention has the beneficial effects that the annular diamond wire is adopted, the diamond wire is driven by the power roller and the auxiliary roller to run at high speed to cut the stone, and the invention has simple structure and convenient control. According to the invention, diamond wires with corresponding wire diameters can be matched according to different kinds of stone cutting, so that the applicability is stronger. The invention can cut and separate a plurality of stone slabs at the same time, has small cutting gap, reduces material waste and has the characteristics of low cost, safety and high efficiency.
Drawings
Fig. 1 is a schematic perspective view of the outline structure of the present invention.
Fig. 2 is a perspective view of another form of the present invention.
Fig. 3 is a schematic cross-sectional structure of the present invention.
In the figure: the feeding device 1, a feeding base 11, a guide rail 12, a third screw rod 13, a fifth motor 14, a carrying table 15, a supporting frame 2, a lifting frame body 3, a connecting plate 31, an adjusting block 32, a fourth motor 33, a second screw rod 34, a sliding groove 35, an upper main body 36, a lower main body 37, a guide pillar 38, a hydraulic cylinder 39, a power roller 41, an auxiliary roller 42, a driven roller 43, a first motor 51, a second motor 52, a diamond wire 6, a third motor 71 and a first screw rod 72.
Detailed Description
In order to further explain the technical scheme of the invention, the invention is explained in detail by specific examples.
As shown in fig. 1-3, a stone diamond wire cutting machine comprises a feeding device 1 and a cutting device, the cutting device comprises a supporting frame 2, a lifting frame body 3, a lifting driving mechanism, a power roller 41, an auxiliary roller 42, a driven roller 43, a first motor 51, a second motor 52 and a diamond wire 6, two sides of the lifting frame body 3 are connected with the supporting frame 2 through the lifting driving mechanism, the power roller 41, the auxiliary roller 42 and the driven roller 43 are rotationally connected to the lifting frame body 3, the first motor 51 and the second motor 52 are fixedly arranged on the side edge of the lifting frame body 3, the first motor 51 drives the power roller 41 to rotate, the second motor 52 drives the auxiliary roller 42 to rotate, the diamond wire 6 is wound on the power roller 41, the auxiliary roller 42 and the driven roller 43, annular grooves corresponding to each other are formed in the outer circumferential surfaces of the power roller 41, the auxiliary roller 42 and the driven roller 43, the diamond wire 6 can be wound on each roller more tightly, friction force between the diamond wire 6 and each roller is increased, simultaneously the power roller 41, the auxiliary roller 42 and the driven roller 43 are plasticized, and the phenomenon of the diamond wire can be avoided from slipping when the surfaces of the diamond wire are cut, and the phenomenon of the diamond wire is avoided. After the structure is adopted, the first motor 51 and the second motor 52 respectively drive the power roller 41 and the auxiliary roller 42 to rotate, so that the diamond wire 6 is driven to move, then the feeding device 1 conveys materials to the lower part of the lifting frame body 3, and the lifting driving mechanism drives the lifting frame body 3 to descend, so that the diamond wire 6 cuts stone. In addition, the invention uniformly distributes a plurality of groups of diamond wires 6, so that n forming plates can be cut simultaneously, if one group of diamond wires 6 is broken, only the group of diamond wires 6 is needed to be removed, and the other groups of diamond wires 6 can be cut continuously, thereby greatly improving the yield of materials and being efficient and safe.
In this embodiment, the lifting driving mechanism comprises a third motor 71 and a first screw rod 72, the first screw rod 72 is vertically arranged, two ends of the first screw rod 72 are rotatably connected with the support frame 2, connecting plates 31 are arranged on inner side walls of two sides of the lifting frame body 3, the connecting plates 31 are in threaded connection with the first screw rod 72, the third motor 71 is installed at the upper end of the support frame 2, and an output shaft of the third motor 71 is connected with the first screw rod 72. After adopting above-mentioned structure, drive first lead screw 72 through third motor 71 and rotate to drive lifting frame body 3 carries out horizontal lifting motion, simple structure makes things convenient for equipment maintenance.
In order to adjust the tension of the diamond wire 6 in real time, an adjusting mechanism is arranged on the lifting frame body 3 and comprises an adjusting block 32, a fourth motor 33 and a second screw rod 34, a sliding groove 35 is formed in the lifting frame body 3, the adjusting block 32 is arranged in the sliding groove 35 and is connected in a sliding mode, the second screw rod 34 is connected in the sliding groove 35 in a rotating mode, the adjusting block 32 is connected with the second screw rod 34 in a threaded mode, the fourth motor 33 is arranged on the lifting frame body 3, an output shaft of the fourth motor 33 is connected with the second screw rod 34, and the end portion of the auxiliary roller 42 is connected with the adjusting block 32 in a rotating mode.
In this embodiment, when the diamond wire 6 is kept in a horizontal state during the initial cutting, the cutting area between the diamond wire 6 and the stone material is increased, and the friction force during the initial cutting is increased. Meanwhile, as the upper surface of the stone is smooth, the diamond wire 6 is not easy to perform tool setting cutting and is easy to slip. The lifting frame body 3 comprises an upper main body 36 and a lower main body 37, wherein a guide pillar 38 is arranged at the lower end of the upper main body 36, the lower main body 37 is in sliding fit with the guide pillar 38, so that the lower main body 37 moves up and down more stably, a hydraulic cylinder 39 is arranged at the lower end of the lower main body 37, the power output end of the hydraulic cylinder 39 is connected with the lower end of the upper main body 36, and an auxiliary roller 42 and a second motor 52 are arranged on the lower main body 37. The lower main body 37 can be driven to move up and down relative to the upper main body 36 through the hydraulic cylinder 39, so that the height of the auxiliary rollers 42 can be adjusted, the height difference can be formed between the auxiliary rollers 42 on two sides before cutting, the lower end cutting section of the diamond wire 6 is in an inclined setting state, the cutting starts from the corner of the stone during cutting, the friction force caused during initial cutting is reduced, the cutting groove of the stone is deeper and deeper, the cutting section is embedded into the cutting groove to be cut stably, the lower main body 37 is slowly adjusted again, the lower end cutting section of the diamond wire 6 is restored to be in a horizontal state, and the cutting efficiency is accelerated.
In this embodiment, the feeding device 1 includes a feeding base 11, a guide rail 12, a third screw rod 13, a fifth motor 14 and an objective table 15, the guide rail 12 is installed on the feeding base 11, the objective table 15 is slidably connected with the guide rail 12, the third screw rod 13 is rotationally connected on the feeding base 11, the lower end of the objective table 15 is in threaded connection with the third screw rod 13, the fifth motor 14 is installed on the feeding base 11, the fifth motor 14 drives the third screw rod 13 to rotate, so as to drive the objective table 15 to horizontally move along the guide rail 12, a plurality of strip-shaped grooves are formed in the objective table 15, and the strip-shaped grooves can give way when cutting the diamond wire 6. The middle part of the lifting frame body 3 is provided with a yielding groove, and the yielding groove can yield stone materials, so that interference phenomenon is avoided.
The above examples and drawings are not intended to limit the form or form of the present invention, and any suitable variations or modifications thereof by those skilled in the art should be construed as not departing from the scope of the present invention.

Claims (9)

1. The utility model provides a stone material buddha's warrior attendant line cutting machine, its characterized in that, includes material feeding unit and cutting device, cutting device includes support frame, lifting frame body, lift actuating mechanism, power roller, supplementary roller, driven roller, first motor, second motor and buddha's warrior attendant line, the support frame links together through lift actuating mechanism with the lifting frame body, power roller, supplementary roller and driven roller rotate and connect on the lifting frame body, and first motor and second motor fixed mounting are in the side of lifting frame body, and first motor drive power roller rotates, and second motor drive supplementary roller rotates, buddha's warrior attendant line is around establishing on power roller, supplementary roller and driven roller.
2. A diamond wire cutting machine for stone materials according to claim 1, wherein the outer circumferential surfaces of the power roller, the auxiliary roller and the driven roller are provided with annular grooves in one-to-one correspondence.
3. A diamond wire cutting machine for stone material according to claim 2 wherein the surfaces of the power roller, auxiliary roller and driven roller are plasticised.
4. The stone diamond wire cutting machine according to claim 1, wherein the lifting driving mechanism comprises a third motor and a first screw rod, the first screw rod is vertically arranged, two ends of the first screw rod are rotatably connected with the supporting frame, a connecting plate is arranged on the inner side wall of the lifting frame body and is in threaded connection with the first screw rod, the third motor is arranged at the upper end of the supporting frame, and an output shaft of the third motor is connected with the first screw rod.
5. The stone diamond wire cutting machine according to claim 1, wherein the lifting frame body is provided with an adjusting mechanism, the adjusting mechanism comprises an adjusting block, a fourth motor and a second screw rod, the lifting frame body is provided with a sliding groove, the adjusting block is arranged in the sliding groove in a sliding way, the second screw rod is rotationally connected in the sliding groove, the adjusting block is in threaded connection with the second screw rod, the fourth motor is arranged on the lifting frame body, an output shaft of the fourth motor is connected with the second screw rod, and the end part of the auxiliary roller is rotationally connected with the adjusting block.
6. The diamond wire cutting machine for stone materials as set forth in claim 1, wherein the lifting frame comprises an upper main body and a lower main body, wherein the lower end of the upper main body is provided with a guide post, the lower main body is in sliding fit with the guide post, the lower end of the lower main body is provided with a hydraulic cylinder, the power output end of the hydraulic cylinder is connected with the lower end of the upper main body, and the auxiliary roller and the second motor are arranged on the lower main body.
7. The diamond wire cutting machine for stone materials according to claim 1, wherein the feeding device comprises a feeding base, a guide rail, a third screw rod, a fifth motor and an objective table, wherein the guide rail is installed on the feeding base, the objective table is in sliding connection with the guide rail, the third screw rod is rotatably connected on the feeding base, the lower end of the objective table is in threaded connection with the third screw rod, the fifth motor is installed on the feeding base, and the fifth motor drives the third screw rod to rotate.
8. A diamond wire cutting machine for stone material as set forth in claim 7, wherein said stage has a plurality of grooves formed therein.
9. A stone diamond wire cutting machine as set forth in claim 1, wherein a relief groove is provided in the middle of the lifting frame.
CN202410050041.5A 2024-01-12 2024-01-12 Stone diamond wire cutting machine Pending CN117774139A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202410050041.5A CN117774139A (en) 2024-01-12 2024-01-12 Stone diamond wire cutting machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202410050041.5A CN117774139A (en) 2024-01-12 2024-01-12 Stone diamond wire cutting machine

Publications (1)

Publication Number Publication Date
CN117774139A true CN117774139A (en) 2024-03-29

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ID=90394395

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202410050041.5A Pending CN117774139A (en) 2024-01-12 2024-01-12 Stone diamond wire cutting machine

Country Status (1)

Country Link
CN (1) CN117774139A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118456670A (en) * 2024-07-10 2024-08-09 山东中科晶圆智能科技有限公司 A stone multi-wire cutting machine
CN118906261A (en) * 2024-09-04 2024-11-08 杭州云钧科技有限公司 Wire saw split machine for efficiently cutting stone large plate

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118456670A (en) * 2024-07-10 2024-08-09 山东中科晶圆智能科技有限公司 A stone multi-wire cutting machine
CN118456670B (en) * 2024-07-10 2024-11-08 山东中科晶圆智能科技有限公司 A stone multi-wire cutting machine
CN118906261A (en) * 2024-09-04 2024-11-08 杭州云钧科技有限公司 Wire saw split machine for efficiently cutting stone large plate

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