CN210470713U - Double-protection cocoon-breaking machine - Google Patents
Double-protection cocoon-breaking machine Download PDFInfo
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- CN210470713U CN210470713U CN201920852686.5U CN201920852686U CN210470713U CN 210470713 U CN210470713 U CN 210470713U CN 201920852686 U CN201920852686 U CN 201920852686U CN 210470713 U CN210470713 U CN 210470713U
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Abstract
The utility model discloses a two protect cocoon machine that takes off, include: a front cocoon pressing wire roller and a front cocoon sweeping wire roller which are positioned above and below the front cocoon-removing opening; a rear cocoon pressing wire roller and a rear cocoon sweeping wire roller which are positioned above and below the rear cocoon-removing opening; the front cocoon pressing wire roller, the front cocoon sweeping wire roller, the rear cocoon pressing wire roller and the rear cocoon sweeping wire roller are connected with a power mechanism; still including adjusting preceding cocoon silk roller and the telescopic machanism of back cocoon silk roller to square cocooning frame pressure, telescopic machanism includes: a support for mounting the front cocoon pressing roll and the rear cocoon pressing roll; an electric telescopic rod which supports the supporting piece downwards; the pressure sensor is used for sensing the pressure of the front cocoon pressing silk roller and the rear cocoon pressing silk roller on the checker cocooning frame; and the single chip microcomputer is respectively connected with the pressure sensor and the electric telescopic rod. The utility model discloses a telescopic machanism can guarantee that front and back press cocoon silk roller has the correct pressure scope that acts on the silkworm cocoon, therefore does not hinder the cocoon, does not hinder the square cocooning frame, reaches the purpose of two protections.
Description
Technical Field
The utility model relates to an agricultural machine technical field, more specifically say, the utility model relates to a two protection cocoon-breaking machines.
Background
At present, cocoon removing of the checker cocooning frame is generally performed manually, the manual cocoon removing efficiency is low, the labor intensity is high, the labor cost is high, and the development of intensive and large-scale mulberry planting and silkworm breeding is seriously influenced. Mechanical automatic cocoon separation is a development trend and market demand, automatic cocoon separation machines on the market at present replace manual cocoon separation to a certain extent, and improve cocoon collection efficiency, but the cocoon separation machines are not popularized and popularized completely, and the machines have the following problems more or less: the cocoon peeling machine has the advantages of easy damage to the checker cocooning frames, extremely high requirements on the checker cocooning frames, unclean cocoon peeling, even damage to silkworm cocoons, low cost performance, low cocoon peeling speed and the like. Especially large-scale silkworm breeding cooperative, a large number of checker cocooning frames need to be rapidly separated from cocoons in a short time, so that fresh silkworm cocoons can be rapidly sold, and the economic benefit of mulberry silkworm breeding and breeding is further improved. For example, the economic loss caused by water evaporation due to the incapability of rapidly removing cocoons affects the enthusiasm of people for breeding mulberry silkworms.
SUMMERY OF THE UTILITY MODEL
It is an object of the present invention to address at least the above-mentioned deficiencies and to provide at least the advantages which will be explained later.
Another object of the utility model is to provide a cocoon-breaking machine with double protection which can realize running water type cocoon breaking and collection, and can not damage silkworm cocoons and cocooning frames.
In order to achieve these objects and other advantages in accordance with the purpose of the invention, the present invention provides a dual protection cocoon-breaking machine having a front cocoon-breaking port and a rear cocoon-breaking port for inputting and outputting checker cocooning frames, wherein, includes:
a front cocoon pressing wire roller and a front cocoon sweeping wire roller which are positioned above and below the front cocoon-removing opening;
a rear cocoon pressing wire roller and a rear cocoon sweeping wire roller which are positioned above and below the rear cocoon-removing opening;
the front cocoon pressing wire roller, the front cocoon sweeping wire roller, the rear cocoon pressing wire roller and the rear cocoon sweeping wire roller are connected with a power mechanism;
wherein, still include the telescopic machanism who is used for adjusting preceding cocoon pressing silk roller and back cocoon pressing silk roller to check cocooning frame pressure, telescopic machanism includes:
a support for mounting the front and rear cocoon pressing rolls;
the electric telescopic rod is positioned above the supporting piece and supports the supporting piece downwards; the electric telescopic rod is arranged on the shell or the frame of the double-protection cocoon-breaking machine.
The pressure sensor is arranged on the front cocoon pressing silk roller, or on the rear cocoon pressing silk roller, or at the joint of the electric telescopic rod and the support piece, and is used for sensing the pressure of the front cocoon pressing silk roller and the rear cocoon pressing silk roller on the checker cocooning frame;
and the single chip microcomputer is respectively connected with the pressure sensor and the electric telescopic rod.
The single chip microcomputer controls the expansion of the electric telescopic rod according to the pressure of the pressure sensor, so that the pressure range of the front cocoon pressing silk roller and the rear cocoon pressing silk roller to the checker cocooning frame is kept between 0.004 and 0.02kg/cm2The cocoon pressing roller presses out cocoons from the checker cocooning frame, and then the cocooning frame is swept away by the front and rear cocoon sweeping roller. The telescopic mechanism has the double protection effects of not damaging silkworm cocoons and not damaging the checker cocooning frames.
Preferably, the double-protection cocoon-removing machine further comprises a motor controller, wherein the motor controller is connected with a motor in the power mechanism and is used for setting the rotating speed of the motor, for example, the rotating speed of the motor is limited so that the linear moving speed range of the checker cocooning frames is 7-18cm/s, the silk is ensured to be cleaned for enough time, and meanwhile, the silk cocoons or the checker cocooning frames are prevented from being damaged due to too high speed.
Preferably, the double-protection cocoon-breaking machine further comprises a silk removing roller arranged behind the back cocoon pressing roller, the silk removing roller is also driven by a power mechanism, and the silk removing roller is used for removing residual silk.
Preferably, in the dual-protection cocoon peeling machine, the front cocoon pressing roller, the front cocoon sweeping roller and the rear cocoon pressing roller are arranged in a staggered manner, that is, the front cocoon pressing roller is positioned above the front cocoon sweeping roller, and the rear cocoon pressing roller is positioned above the rear cocoon sweeping roller, so as to form a working sequence of pressing cocoons first and then sweeping cocoons.
Preferably, in the double-protection cocoon-breaking machine, elastic yarns are arranged on the surfaces of the front cocoon pressing roller, the front cocoon sweeping roller, the rear cocoon pressing roller, the rear cocoon sweeping roller and the silk removing roller.
Preferably, in the double-protection cocoon-peeling machine, a cocoon collecting net is detachably arranged right below the front cocoon-peeling opening and the rear cocoon-peeling opening, so that the flying of the cocoons due to the inertia of centrifugal force in the cocoon-peeling process is effectively prevented. The utility model discloses at least, include following beneficial effect:
firstly, under the action of a telescopic mechanism and a motor controller, a front cocoon pressing silk roller and a rear cocoon pressing silk roller apply correct micro pressure to the cocoons in the checker cocooning frames and the checker cocooning frames above positions of front and rear cocoon removing openings at a certain running speed to stably press out the cocoons, and then front and rear cocoon sweeping silk rollers sweep away the pressed cocoons in real time below the front and rear cocoon removing openings; the residual silk in the checker cocooning frames is removed by the silk removing roller, and the mechanical continuous operation can be realized in the cocoon picking process.
Secondly, the telescopic mechanism and the motor controller ensure that the front and back cocoon pressing silk rollers have correct running speed and pressure range acting on the silkworm cocoons, so that the cocoons and the checker cocooning frames are not damaged, and the aim of double protection is fulfilled.
Finally, the double-protection cocoon removing machine of the utility model can complete cocoon removing operation of a checker cocooning frame within 4-6 seconds, the silkworm cocoon perfectness rate is 100%, and the checker cocooning frame perfectness rate is 100%.
Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention.
Drawings
Fig. 1 is a schematic structural diagram of a double-protection cocoon-breaking machine according to the present invention;
fig. 2 is a connection frame diagram of the electric telescopic rod, the single chip and the pressure sensor of the present invention.
Detailed Description
The present invention is further described in detail below with reference to the drawings so that those skilled in the art can implement the invention with reference to the description.
As shown in fig. 1 and 2, a double-protection cocoon-removing machine having a front cocoon-removing opening and a rear cocoon-removing opening for feeding and discharging checker cocooning frames, comprises:
a front cocoon pressing roller 1 and a front cocoon sweeping roller 3 which are positioned above and below the front cocoon stripping opening 6.
A back cocoon pressing roller 2 and a back cocoon sweeping roller 4 which are positioned above and below the back cocoon-stripping opening 7.
The front cocoon pressing roller 1, the front cocoon sweeping roller 3, the rear cocoon pressing roller 2 and the rear cocoon sweeping roller 4 are connected with a power mechanism 5, and the power mechanism provides active power or passive power.
Wherein, still include the telescopic machanism who is used for adjusting preceding cocoon pressing silk roller 1 and back cocoon pressing silk roller 2 to the square cluster pressure, telescopic machanism includes:
and a support 9 for mounting the front cocoon pressing roller 1 and the rear cocoon pressing roller 2, wherein the front cocoon pressing roller and the rear cocoon pressing roller can rotate.
An electric telescopic rod 10 which is positioned above the support member 9 and supports the support member 9 downwards; the electric telescopic rod 10 is arranged on the shell or the frame of the double-protection cocoon-breaking machine.
And the pressure sensor is arranged on the front cocoon pressing silk roller 1, or on the rear cocoon pressing silk roller 2, or at the joint of the electric telescopic rod 10 and the support 9, the position of the pressure sensor can be arranged according to actual conditions, and the pressure sensor is used for sensing the pressure of the front cocoon pressing silk roller and the rear cocoon pressing silk roller on the checker cocooning frame.
And the single chip microcomputer is respectively connected with the pressure sensor and the electric telescopic rod by 10.
The single chip microcomputer controls the expansion of the electric telescopic rod 10 according to the pressure of the pressure sensor, so that the pressure range of the front cocoon pressing silk roller and the rear cocoon pressing silk roller to the checker cocooning frames is kept between 0.004 and 0.02kg/cm2The cocoons are pressed out of the checker cocooning frame by the front and rear cocoon pressing wire rollers and then are swept away from the checker cocooning frame by the front and rear cocoon sweeping wire rollers.
And the motor controller is connected with a motor in the power mechanism and is used for setting the rotating speed of the motor, for example, the rotating speed of the motor is limited so that the linear moving speed range of the checker cocooning frames is 7-18cm/s, so that sufficient time for cleaning silk is ensured, and meanwhile, the phenomenon that the silkworm cocoons or the checker cocooning frames are damaged due to too high speed is avoided.
Further, still include the removal of silk roller 8 that sets up in back cocoon pressing silk roller 2 rear, remove silk roller 8 and be driven by power unit 5 equally, remove silk roller 8 and be used for cleaing away surplus silk, remove silk roller 8 and install on telescopic machanism's support piece 9.
Further, the front cocoon pressing wire roller 1 and the front cocoon scanning wire roller 3, and the rear cocoon pressing wire roller 2 and the rear cocoon scanning wire roller 4 are arranged in a staggered mode, namely the front cocoon pressing wire roller is located above the front cocoon scanning wire roller in an inclined mode, and the rear cocoon pressing wire roller is located above the rear cocoon scanning wire roller in an inclined mode, so that a working sequence of pressing cocoons first and then scanning cocoons is formed.
And elastic yarns are uniformly distributed on the surfaces of the front cocoon pressing roller, the front cocoon sweeping roller, the rear cocoon pressing roller, the rear cocoon sweeping roller and the silk removing roller. The elastic yarn is any one of nylon yarn, plastic yarn, bristle and metal wire.
Further, cocoon collecting nets can be detachably arranged right below the front cocoon-separating port 6 and the rear cocoon-separating port 7, and messy flying of the cocoons due to the inertia of centrifugal force in the cocoon-separating process is effectively prevented.
Further, the power mechanism 5 includes a motor for providing power, a motor controller for controlling the rotation speed of the motor, and a transmission mechanism.
The utility model discloses an implementation as follows:
the cocoon frame is put in from a front cocoon removing port, the single chip microcomputer adjusts the electric telescopic rod to stretch according to signals of the pressure sensor, so that the pressure of front and rear cocoon pressing silk rollers on the cocoon frame is in a set range, under the action of the cocoon pressing silk rollers, silkworm cocoons in the cocoon frame are pressed out downwards, the cocoon frame moves towards the rear cocoon removing port, the pressed silkworm cocoons are swept by front and rear cocoon sweeping silk rollers below the cocoon frame, meanwhile, the silkworm cocoons are collected by a silkworm cocoon collecting net, and the cocoon frame is finally cleaned by a silk removing roller to remove residual silk.
Example 1
The silk-shaped elastic material (elastic silk) is silk-shaped nylon and is uniformly distributed on the roll surfaces of the front cocoon pressing roll 1, the rear cocoon pressing roll 2, the front cocoon sweeping roll 3, the rear cocoon sweeping roll 4 and the silk removing roll 8 according to a certain density and height to form a cocoon pressing surface, a cocoon sweeping surface and a silk removing surface; cutting an iron plate material, bending two sides, combining and connecting the iron plate material with angle iron to form a front cocoon removing port 6, a rear cocoon removing port 7 and a checker cocooning frame displacement plane, installing cylindrical guide columns at appropriate positions of the front cocoon removing port 6 and the rear cocoon removing port 7 along the checker cocooning frame displacement direction, and forming a certain included angle with the checker cocooning frame displacement plane; a front cocoon pressing wire roller 1 and a rear cocoon pressing wire roller 2 are arranged above the front cocoon-removing opening 6 and the rear cocoon-removing opening 7 through telescopic mechanisms, and a front cocoon sweeping wire roller 3 and a rear cocoon sweeping wire roller 4 are connected and arranged below the front cocoon-removing opening 6 and the rear cocoon-removing opening 7; the front cocoon pressing wire roller 1, the rear cocoon pressing wire roller 2, the front cocoon scanning wire roller 3 and the rear cocoon scanning wire roller 4 are correspondingly arranged in a front-to-back mode to form a certain position difference, namely, the position difference is arranged in a staggered mode, the working sequence of pressing cocoons firstly and then scanning cocoons can be matched, the front cocoon pressing wire roller 1, the rear cocoon pressing wire roller 2, the front cocoon scanning wire roller 3 and the rear cocoon scanning wire roller 4 are provided with passive power or active power through a power mechanism 5, so that the front cocoon pressing wire roller 1, the rear cocoon pressing wire roller 2, the front cocoon scanning wire roller 3 and the rear cocoon scanning wire roller 4 can rotate in a specified direction and at a specified speed under the driving of power, the power mechanism 5 is used for adjusting the speed parameters of the front cocoon pressing wire roller 1, the rear cocoon pressing wire roller 2, the front cocoon scanning wire roller 3 and the rear cocoon scanning wire roller 4, and the telescopic mechanism is used for adjusting the pressures of the front cocoon pressing wire roller 1 and the rear cocoon pressing wire roller 2 on grids, and the grids are guaranteed to be completely removed without damaging cocoons and the cocoons; the cocoon collection net is arranged under the front cocoon-removing opening 6 and the rear cocoon-removing opening 7 according to the actual height, so that a detachable semi-closed buffering collection net is formed, and messy flying of cocoons due to the inertia of centrifugal force in the cocoon-removing process is effectively prevented. In addition, in order to enhance the effect of removing the surplus filaments, the guide plane of the checker cocooning frames can be lengthened appropriately, and a filament removing roller 8 for enhancing the surplus filaments in the checker cocooning frames is additionally arranged at an appropriate position.
Example 2
The thread-like elastic material (elastic thread) was thread-like elastic plastic, and the other was the same as in example 1.
Example 3
The filamentous elastic material (elastic yarn) was filamentous elastic bristles, and the other examples were the same as in example 1.
Example 4
The thread-like elastic material (elastic thread) was a thread-like elastic metal, and the other steps were the same as in example 1.
While embodiments of the invention have been disclosed above, it is not intended to be limited to the applications listed in the specification and the examples. It can be applicable to various and be fit for the utility model discloses a field completely. Additional modifications will readily occur to those skilled in the art.
Claims (6)
1. A double-protection cocoon-breaking machine having a front cocoon-breaking port and a rear cocoon-breaking port for feeding and discharging checker cocooning frames, comprising:
a front cocoon pressing wire roller and a front cocoon sweeping wire roller which are positioned above and below the front cocoon-removing opening;
a rear cocoon pressing wire roller and a rear cocoon sweeping wire roller which are positioned above and below the rear cocoon-removing opening;
the front cocoon pressing wire roller, the front cocoon sweeping wire roller, the rear cocoon pressing wire roller and the rear cocoon sweeping wire roller are connected with a power mechanism;
wherein, still include the telescopic machanism who is used for adjusting preceding cocoon pressing silk roller and back cocoon pressing silk roller to check cocooning frame pressure, telescopic machanism includes:
a support for mounting the front and rear cocoon pressing rolls;
the electric telescopic rod is positioned above the supporting piece and supports the supporting piece downwards;
the pressure sensor is arranged on the front cocoon pressing silk roller, or on the rear cocoon pressing silk roller, or at the joint of the electric telescopic rod and the support piece, and is used for sensing the pressure of the front cocoon pressing silk roller and the rear cocoon pressing silk roller on the checker cocooning frame;
and the single chip microcomputer is respectively connected with the pressure sensor and the electric telescopic rod.
2. The dual-protection cocoon-breaking machine as recited in claim 1, further comprising a motor controller connected to the motor in the power mechanism for setting a rotation speed of the motor.
3. A dual-protection cocoon-breaking machine as recited in claim 1, further comprising a cocoon removing roller disposed behind the rear cocoon pressing roller, wherein the cocoon removing roller is also driven by a power mechanism.
4. A dual-protection cocoon stripping machine as claimed in claim 3, wherein said front cocoon pressing roller and front cocoon sweeping roller, and said rear cocoon pressing roller and rear cocoon sweeping roller are arranged in a staggered manner to form a working sequence of cocoon pressing and cocoon sweeping.
5. The dual-protection cocoon-breaking machine according to claim 4, wherein the surfaces of the front cocoon pressing roller, the front cocoon sweeping roller, the rear cocoon pressing roller, the rear cocoon sweeping roller and the cocoon removing roller are provided with elastic yarns.
6. The dual-protection cocoon-breaking machine of claim 1, wherein a cocoon collection net is detachably disposed right below the front cocoon-breaking opening and the rear cocoon-breaking opening.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920852686.5U CN210470713U (en) | 2019-06-06 | 2019-06-06 | Double-protection cocoon-breaking machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920852686.5U CN210470713U (en) | 2019-06-06 | 2019-06-06 | Double-protection cocoon-breaking machine |
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| Publication Number | Publication Date |
|---|---|
| CN210470713U true CN210470713U (en) | 2020-05-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201920852686.5U Active CN210470713U (en) | 2019-06-06 | 2019-06-06 | Double-protection cocoon-breaking machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110122433A (en) * | 2019-06-06 | 2019-08-16 | 广西环江长达方格蔟有限公司 | Double protection de-cocoon machines |
-
2019
- 2019-06-06 CN CN201920852686.5U patent/CN210470713U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110122433A (en) * | 2019-06-06 | 2019-08-16 | 广西环江长达方格蔟有限公司 | Double protection de-cocoon machines |
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