CN210455408U

CN210455408U - Full-automatic bubble hood loading attachment

Info

Publication number: CN210455408U
Application number: CN201921385828.8U
Authority: CN
Inventors: 隋鑫刚; 林利民
Original assignee: Red100 Lighting Co ltd
Current assignee: Red100 Lighting Co ltd
Priority date: 2019-08-23
Filing date: 2019-08-23
Publication date: 2020-05-05
Anticipated expiration: 2029-08-23

Abstract

The utility model relates to a full-automatic bubble cap loading attachment, bubble cap loading attachment includes equipment rack, regular mechanism, feeding mechanism, conveying mechanism, regular mechanism has the chamber of placing, the regular mouth that forms on the chamber wall of placing the chamber that is used for placing the bubble cap, drives and places the drive mechanism that the intracavity bubble cap moved to the regular mouth, feeding mechanism is used for to placing intracavity batch supply bubble cap, conveying mechanism is used for carrying the bubble cap that comes out from regular mouth department to the assembly line, after the bubble cap that places the intracavity comes out from regular mouth department, its opening dome is up down; the utility model discloses a full-automatic bubble cap loading attachment, structural design is compact reasonable, and power component is few, and the energy consumption is with low costs, and the bubble cap is through regular automatic the putting in back of mechanism, and this loading attachment need not artifical material loading for full-automatic working method, improves the operating efficiency greatly, avoids taking place because of the industrial injury condition that artifical material loading leads to, effectively reduces the production burden of enterprise.

Description

Full-automatic bubble hood loading attachment

Technical Field

The utility model relates to a full-automatic bubble cap loading attachment.

Background

Along with the increasing popularization of the led lamp in our lives, the led lamp has been deeply developed into various fields in our lives, not only can be used as illumination, but also can be used as a decorative tool in many entertainment places, the difference between the led lamp and the traditional incandescent lamp is not only reflected on the principle of internal light emission, the external surface structure of the led lamp is also greatly changed, the shell of the led lamp is usually composed of a lamp cup and a bubble cap which are made of plastic materials, in order to facilitate installation and improve installation efficiency, the existing lamp cup and the bubble cap are mostly clamped through a buckle structure, the butt joint ends of the lamp cup and the bubble cap are butted and then forcibly closed and clamped to complete the assembly, a light source plate inside the bulb, a driving plate and an external conductive lamp holder are all installed on the lamp cup, therefore, in the prior art, after the butt joint installation of each component and the lamp cup is completed, the lamp cup moves to an assembly frame along with, the opening of the lamp cup is upward, the bulb shield is manually loaded on the lamp cup, the machine is started, and the press mounting is completed; however, the manual feeding method has very low efficiency, insufficient automation, high labor cost expenditure and high manual operation risk, and if industrial accidents occur, the production burden of enterprises is greatly increased.

Disclosure of Invention

The utility model aims to solve the technical problem that overcome prior art not enough, provide a full-automatic bubble cover loading attachment.

In order to solve the technical problem, the utility model discloses the technical scheme who takes as follows:

the utility model provides a full-automatic bubble cap loading attachment, bubble cap loading attachment includes the equipment frame, locate being used for on the equipment frame and carrying out regular mechanism according to opening dome mode up down with the random bubble cap of placing, locate being used for on the equipment frame and provide the feed mechanism of batch bubble cap to regular mechanism, locate being used for on the equipment frame and carrying the regular bubble cap of regular mechanism to the conveying mechanism on the assembly line, regular mechanism has the chamber of placing that is used for placing the bubble cap, form the regular mouth on the chamber wall of placing the chamber, the drive is placed intracavity bubble cap and is moved the drive mechanism to regular mouth, feed mechanism is used for to placing intracavity batch supply bubble cap, conveying mechanism is used for carrying the bubble cap that comes out from regular mouth department to the assembly line on, the bubble cap of placing the intracavity comes out from mouth department, its opening regular dome is up down.

Preferably, the drive mechanism includes that the carousel that rotates the setting around self axle center, drive carousel pivoted first driver, and regular mechanism still includes the fixed baffle that encloses that sets up in the carousel top, and the upper surface of enclosing baffle and carousel encloses jointly to close and is formed with and places the chamber.

Preferably, one side of the placing cavity is provided with a whole gauge, and the whole gauge is provided with a regular opening; the regular opening is a profiling opening with the inner periphery similar to the outer periphery of the bubble cap.

Preferably, the regular body has the connector that is located both sides and is located the arc body between the connector of both sides, and regular mouth is seted up on the arc body, and the connector of both sides can be dismantled with the both ends of placing the chamber wall in chamber respectively and be connected.

Preferably, the transport mechanism has a transport path that interfaces with the regulating port, and a robot mechanism for gripping the blister moved to the end of the transport path to the assembly line.

Preferably, the conveying channel comprises a main channel, the conveying mechanism comprises a first supporting station plate arranged on the equipment frame and a movable station plate movably arranged relative to the first supporting station plate, the distance between the movable station plate and the first supporting station plate is adjustable, and the main channel is formed between the first supporting station plate and the movable station plate.

Preferably, the conveying mechanism further comprises a first adjusting mechanism for adjusting the distance between the movable station plate and the first support station plate; the first adjusting mechanism comprises a second supporting station plate and a first bolt which is in threaded connection with the second supporting station plate, and one end of the first bolt penetrates through the second supporting station plate and is fixedly connected with the movable station plate.

Preferably, a portion of the main channel in its length direction is located above the upper surface of the turntable.

Preferably, the feeding mechanism comprises a feeding hopper, a discharge port of the feeding hopper is positioned at the upper part of the side wall of the feeding hopper, and the feeding mechanism further comprises an ejection mechanism which is used for ejecting the bubble cap upwards in the feeding hopper and discharging the bubble cap from the discharge port.

Preferably, ejection mechanism sets up the ejector plate including the activity from top to bottom, drives the second driver of ejector plate up-and-down motion, and the ejector plate slope sets up, and the lower side of ejector plate and the inner wall of feed hopper draw close the setting.

Due to the implementation of the above technical scheme, compared with the prior art, the utility model have the following advantage:

the utility model discloses a full-automatic bubble cap loading attachment, according to the mode of putting of lamp cup, with putting of bubble cap for opening calotte arrangement up in bubble cap loading attachment to the equipment work of being convenient for follow-up bubble cap and lamp cup goes on more smoothly, the utility model discloses a full-automatic bubble cap loading attachment, structural design is compact reasonable, and power component is few, and the energy consumption is with low costs, and the bubble cap is through regular automatic the just of back of mechanism, and this loading attachment is full automatic work mode, need not artifical material loading, improves the operating efficiency greatly, avoids taking place because of the industrial injury condition that artifical material loading leads to, effectively reduces the enterprise and produces the burden.

Drawings

Fig. 1 is a schematic view of a three-dimensional structure of the feeding device of the present invention;

fig. 2 is a schematic view of the structure of the feeding device of the present invention;

fig. 3 is a schematic top view of the gauge of the present invention;

fig. 4 is a schematic front view of the whole gauge of the present invention;

wherein: 100. an equipment rack; 10. a feeding hopper; 11. a second driver; 12. ejecting the plate; 13. a discharge plate; 101. a discharge port; 200. a placement chamber; 20. a turntable; 21. a surrounding baffle plate; 22. a gauge body; 220. an arc-shaped body; 221. a linker; 2200. regulating the opening; 201. a first driver; 300. a main channel; 30. a movable standing plate; 31. a first support station plate; 32. a second support station plate; 33. a cover plate; 34. a fixed block; a1, a first bolt; a2, second bolt.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.

As shown in fig. 1 to 4, a fully automatic bubble cap feeding device includes an equipment rack 100, a regulating mechanism disposed on the equipment rack 100 for regulating irregularly placed bubble caps in a way that the open tops of the bubble caps face upward, a feeding mechanism disposed on the equipment rack 100 for providing a batch of bubble caps to the regulating mechanism, and a conveying mechanism disposed on the equipment rack 100 for conveying the bubble caps regulated by the regulating mechanism to an assembly line, wherein the regulating mechanism includes a placing cavity 200 for placing bubble caps, a regulating port 2200 formed on a cavity wall of the placing cavity 200, and a driving mechanism for driving the bubble caps in the placing cavity 200 to move to the regulating port 2200, the feeding mechanism is configured to supply the bubble caps in the placing cavity 200 in a batch, the conveying port 2200 is configured to convey the bubble caps coming out from the regulating port to the assembly line, and after the bubble caps in the placing cavity 200 come out from the regulating port 2200, with its opening facing downwards and the dome facing upwards. The blisters are all semi-spherical so that they have a flat opening and a rounded top surface, and when the opening is down, the blister can stand up.

Specifically, the actuating mechanism includes that the carousel 20 that rotates the setting around self axle center, drive carousel 20 pivoted first driver 201 (be servo motor), and regular mechanism still includes fixed the baffle 21 that encloses that sets up in carousel 20 top, encloses the upper surface of baffle 21 and carousel 20 and encloses jointly to close and be formed with and place chamber 200. The rotation of the turntable 20 causes the plurality of blisters in the placement chamber 200 to move and push against each other, thereby allowing the blisters to be inverted into a downwardly-facing dome-up arrangement to be self-supporting and finally pass through the organizing opening 2200.

A rule whole 22 is arranged on one side of the placing cavity 200, and a rule opening 2200 is formed in the rule whole 22; the regular opening 2200 is a profiling opening with an inner periphery similar to the outer periphery of the bubble cap, an arc-shaped edge is formed at the upper part of the profiling opening, the lower part of the profiling opening extends downwards and penetrates through the regular body 22, and the distance value from the top point of the arc-shaped edge to the upper surface of the rotating disc 20 is larger than the height value of the bubble cap. The height of the regular opening 2200 is slightly higher than that of the bubble cap, and as the regular opening 2200 is a profiling opening arranged in a way similar to the periphery of the bubble cap, the bubble cap can pass through the regular opening 2200 and enter the conveying mechanism only when the bubble cap moves continuously in the turntable 20 and turns over to be opened downwards and a dome upwards, and each bubble cap entering the conveying mechanism is ensured to be arranged according to a set arrangement state through the way;

the regular body 22 has connectors 221 on two sides and an arc-shaped body 220 between the connectors 221 on two sides, the regular opening 2200 is arranged on the arc-shaped body 220, and the connectors 221 on two sides are respectively detachably connected with two ends of the cavity wall of the placing cavity 200. In this example, the chamber wall of the placing chamber 200 is formed by enclosing a part of the enclosure plate 21 and a part of the first support station plate 31; the arc-shaped body 220 extends in an arc shape in the up-down direction, and the arc back of the arc-shaped body 220 faces the inner side of the placing cavity 200, so that the placing cavity 200 can conveniently place a bubble cap with an opening facing downwards and a dome facing upwards into the regular opening 2200.

Further, the conveying mechanism has a conveying path (the conveying path includes the main path 300) that interfaces with the arranging port 2200, and a robot mechanism for gripping the blister moved to the end of the conveying path to the assembly line. The conveying mechanism comprises a first supporting station plate 31 arranged on the equipment frame 100 and a movable station plate 30 movably arranged relative to the first supporting station plate 31, the distance between the movable station plate 30 and the first supporting station plate 31 is adjustable, and a main channel 300 is formed between the first supporting station plate 31 and the movable station plate 30. The conveying mechanism further comprises a first adjusting mechanism for adjusting the distance between the movable station plate 30 and the first support station plate 31; the first adjustment mechanism includes a second support station plate 32, and a first bolt a1 that is threadedly coupled to the second support station plate 32 and has an end portion that passes through the second support station plate 32 and is fixedly coupled to the movable station plate 30. The adjustable arrangement of the movable station board 30 can adjust the distance between the movable station board 30 and the first support station board 31 when facing the assembly requirements of blisters with different sizes, so that the blisters can still pass through the main channel 300 orderly.

The conveying mechanism further comprises a cover plate 33 covering the main channel 300, the cover plate 33 extends along the extending direction of the main channel 300, and the conveying mechanism further comprises a second adjusting mechanism for adjusting the height of the cover plate 33; the second adjusting mechanism comprises a fixed block 34 arranged between the upper parts of the first support station plate 31 and the second support station plate 32, and a second bolt a2 which is in threaded connection with the fixed block 34 and has one end part passing through the fixed block 34 and fixedly connected with the cover plate 33. As the blisters move in the main channel 300 and advance in a tight extruding and pushing manner, the blisters roll after being extruded and pushed, and the blisters passing through the main channel 300 can be prevented from rolling above the main channel 300 through the arrangement of the cover plate 33, so that the state change of the blisters is avoided.

In addition, the cover plate 33 is height-adjustable in the vertical direction, so that when the assembly requirements of the blisters with different heights are met, the height of the cover plate 33 can be adjusted, and the blisters can smoothly pass through the main channel 300.

In this example, a part of the main passage 300 in its length direction is located above the upper surface of the turntable 20. A part of the main channel 300 spans the rotating disc 20, and the power source for the movement of the blister located in the part can be driven by the rotating disc 20, that is, the rotating disc 20 can drive the blister to move in the main channel 300, even if the rotating disc 20 is located at the moving position, the blister can still move forwards by pushing of the subsequent blister until the blister moves to the tail end of the conveying channel, and the whole conveying mechanism does not need to be additionally provided with power equipment, and can meet the requirement of blister advancing only by the aid of the power for the rotation of the rotating disc 20.

Furthermore, the feeding mechanism comprises a feeding hopper 10, a discharge port 101 of the feeding hopper 10 is located at the upper part of the side wall of the feeding hopper 10, and the feeding mechanism further comprises an ejection mechanism for ejecting the bubble cap upwards in the feeding hopper 10 and discharging the bubble cap from the discharge port 101. The ejection mechanism comprises an ejection plate 12 and a second driver 11 (air cylinder), wherein the ejection plate 12 is movably arranged up and down, the second driver drives the ejection plate 12 to move up and down, the ejection plate 12 is obliquely arranged, and the lower side edge of the ejection plate 12 is close to the inner wall of the feeding hopper 10. The discharge port 101 of the feeding hopper 10 is provided with a discharge plate 13 arranged obliquely. When the second driver 11 drives the ejector plate 12 to move upwards, a part of the bubble caps can be driven to move upwards, and when the bubble caps reach the discharge port 101, the bubble caps can automatically roll out from the discharge port 101 due to the inclined arrangement of the ejector plate 12 and fall into the placing cavity 200 of the regulating mechanism.

To sum up, the utility model discloses a full-automatic bubble cap loading attachment, according to the mode of putting of lamp cup, with putting of bubble cap for opening calotte arrangement mode up down in bubble cap loading attachment to the equipment work of follow-up bubble cap and lamp cup of being convenient for goes on more smoothly, the utility model discloses a full-automatic bubble cap loading attachment, structural design is compact reasonable, and power component is few, and the energy consumption is with low costs, and the bubble cap is through regular automatic the just of back of mechanism, and this loading attachment is full-automatic working method, need not artifical material loading, improves the operating efficiency greatly, avoids taking place because of the industrial injury condition that artifical material loading leads to, effectively reduces the production burden of enterprise.

The present invention has been described in detail, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and to implement the same, and the protection scope of the present invention should not be limited thereby, and all equivalent changes or modifications made according to the spirit of the present invention should be covered by the protection scope of the present invention.

Claims

1. The utility model provides a full-automatic bubble cover loading attachment which characterized in that: the bubble cap feeding device comprises an equipment frame, a regulating mechanism arranged on the equipment frame and used for regulating irregularly placed bubble caps in a mode that the open tops of the bubble caps face upwards, a feeding mechanism arranged on the equipment frame and used for providing batches of bubble caps for the regulating mechanism, and a conveying mechanism arranged on the equipment frame and used for conveying the bubble caps regulated by the regulating mechanism to an assembly line, the regulating mechanism is provided with a placing cavity for placing bubble caps, a regulating port formed on the wall of the placing cavity, and a driving mechanism for driving the bubble caps in the placing cavity to move to the regulating port, the feeding mechanism is used for supplying bubble caps to the placing cavity in batches, the conveying mechanism is used for conveying the bubble caps coming out of the regular opening to an assembly line, after the bubble cap in the placing cavity comes out from the regular opening, the opening of the bubble cap faces downwards and the dome faces upwards.

2. The full-automatic blister loading attachment of claim 1 characterized in that: the drive mechanism includes around self axle center rotation setting's carousel, drive carousel pivoted first driver, regular mechanism still including fixed set up in the fence of carousel top, fence reaches the upper surface of carousel encloses jointly to close and is formed with place the chamber.

3. The full-automatic blister loading attachment of claim 2 characterized in that: one side of placing the chamber is provided with the rule wholly, the rule has seted up on the whole regular mouth, regular mouth be interior week with the profile modeling mouth that the bubble cap periphery set up in an imitation of.

4. The full-automatic blister loading attachment of claim 3 characterized in that: the rule is whole to have the connector that is located both sides and to be located both sides the arc body between the connector, regular mouth is seted up on the arc body, both sides the connector respectively with place the both ends of the chamber wall in chamber can dismantle and be connected.

5. The full-automatic blister loading attachment of claim 2 characterized in that: the conveying mechanism is provided with a conveying channel butted with the regular port, and a manipulator mechanism used for clamping the bubble cap moved to the tail end of the conveying channel to the assembly line.

6. The full-automatic blister loading attachment of claim 5 characterized in that: the conveying channel comprises a main channel, the conveying mechanism comprises a first supporting station plate arranged on the equipment frame and a movable station plate movably arranged relative to the first supporting station plate, the distance between the movable station plate and the first supporting station plate is adjustable, and the main channel is formed between the first supporting station plate and the movable station plate.

7. The full-automatic blister loading attachment of claim 6 characterized in that: the conveying mechanism further comprises a first adjusting mechanism for adjusting the distance between the movable station plate and the first support station plate; the first adjusting mechanism comprises a second supporting station plate and a first bolt which is in threaded connection with the second supporting station plate, and one end of the first bolt penetrates through the second supporting station plate and is fixedly connected with the movable station plate.

8. The full-automatic blister loading attachment of claim 7, characterized in that: a portion of the main channel in a length direction thereof is located above an upper surface of the turntable.

9. The full-automatic blister loading attachment of claim 1 characterized in that: the feeding mechanism comprises a feeding hopper, a discharge hole of the feeding hopper is positioned at the upper part of the side wall of the feeding hopper, and the feeding mechanism further comprises an ejection mechanism which is used for ejecting the bubble cap in the feeding hopper upwards and discharging the bubble cap from the discharge hole.

10. The full-automatic blister loading attachment of claim 9 characterized in that: the ejection mechanism comprises an ejection plate and a second driver, the ejection plate is movably arranged up and down, the second driver drives the ejection plate to move up and down, the ejection plate is arranged in an inclined mode, and the lower side edge of the ejection plate is close to the inner wall of the feeding hopper.