CN210451642U - Production and processing system of spherical LED lamp - Google Patents

Abstract

The utility model discloses a production and processing system of spherical LED lamp, including vibration dish, with vibration dish matched with conveyer way, locate conveyer way one end feed divider and locate the assembly devices of feed divider one side, vibration dish bottom is equipped with the base, be equipped with the thread plate on the vibration dish lateral wall, the thread plate with the conveyer way cooperatees, the assembly devices is including locating conveyer belt, the mounting bracket of locating conveyer belt one side and locating the subassembly that snatchs on the mounting bracket of feed divider one side, be equipped with a plurality of fixed slots on the conveyer belt; under the mutual cooperation of the vibration disc and the assembling mechanism, the bulb support can finish assembling operation in the conveying process, so that the assembling efficiency of the LED lamp is improved, and the production efficiency of the bulb is improved; the bulb is assembled in an automatic mode, so that the bulb assembly has a unified specification, the bulb volume production standard is strictly controlled, and the bulb finished product quality is improved.

Description

Production and processing system of spherical LED lamp

Technical Field

The utility model belongs to the technical field of the LED lamp production and processing, especially, relate to a production and processing system of spherical LED lamp.

Background

A light Emitting diode (led), which is a solid semiconductor device capable of converting electrical energy into visible light, can directly convert electricity into light. The heart of the LED is a semiconductor wafer, one end of the wafer is attached to a support, the other end of the wafer is a cathode, and the other end of the wafer is connected with an anode of a power supply, so that the whole wafer is packaged by epoxy resin.

Need assemble each part during LED bulb production, including the assembly to the metal electrode, need assemble the metal electrode to the bulb support on, present conventional operation method is put into the metal motor through artificial mode and is fixed to the metal electrode again on the bulb support, and in large-scale LED lamp production, manual operation's mode obviously has an influence to efficiency, is unfavorable for the volume production of bulb.

SUMMERY OF THE UTILITY MODEL

The utility model discloses an overcome prior art not enough, provide a production system of processing of spherical LED lamp.

In order to achieve the above purpose, the utility model adopts the following technical scheme: a production and processing system of a spherical LED lamp comprises a vibrating disc, a conveying channel matched with the vibrating disc, a material distribution mechanism arranged at one end of the conveying channel and an assembling mechanism arranged on one side of the material distribution mechanism, wherein a base is arranged at the bottom of the vibrating disc, a threaded plate is arranged on the side wall of the vibrating disc and matched with the conveying channel, the assembling mechanism comprises a conveying belt arranged on one side of the material distribution mechanism, a mounting frame arranged on one side of the conveying belt and a grabbing assembly arranged on the mounting frame, and a plurality of fixing grooves are formed in the conveying belt; the metal electrodes are placed on the vibrating disk, the metal electrodes are separated out through the vibrating disk, the electrodes automatically move to the separating mechanism, and the electrodes are separated out one by one under the action of the separating mechanism, so that the single electrodes can be conveniently grabbed; the bulb support is placed on the conveyor belt, the bulb support is fixed through the fixing grooves, the bulb support is prevented from moving on the conveyor belt, when the metal electrodes move onto the material distribution mechanism, the electrodes on the material distribution mechanism are grabbed onto the bulb support through the grabbing assemblies, the electrodes are placed on the bulb support, and bulb assembly is completed; under the mutual cooperation of the vibration disc and the assembling mechanism, the bulb support can finish assembling operation in the conveying process, so that the assembling efficiency of the LED lamp is improved, and the production efficiency of the bulb is improved; the bulb is assembled in an automatic mode, so that the bulb assembly has a unified specification, the bulb volume production standard is strictly controlled, and the bulb finished product quality is improved.

A fifth movable groove is formed in the top of the mounting frame, a second through groove is formed in the top of the fifth movable groove, and the grabbing component comprises a second movable block arranged in the fifth movable groove, a second air cylinder arranged at the top of the second movable block, a connecting pipe arranged at the bottom of the second movable block and a sucker arranged at the bottom of the connecting pipe; the second through groove reserves a movable space for the second cylinder, so that the second cylinder is prevented from colliding with the mounting frame when the second movable block moves in the fifth movable groove; under the mutual matching of the second movable block and the fifth movable groove, the grabbing assembly moves back and forth between the material distribution mechanism and the conveyor belt, so that the metal electrode on the material distribution mechanism is conveyed to the position above the bulb support, the connecting pipe is driven to move downwards under the action of the second air cylinder, the metal electrode is loaded on the bulb support, and the bulb is assembled; when the second movable block drives the connecting pipe to move to the upper part of the material distributing mechanism, the second air cylinder drives the connecting pipe to descend, the sucker moves downwards to be in contact with the metal electrode and then deforms, so that the sucker generates suction to the metal electrode and adsorbs the metal electrode on the sucker, and the metal electrode is driven to move through the movement of the second movable block, so that the automatic assembly of the bulb is completed.

The bottom of the connecting pipe is communicated with the sucker, a sealing plate is arranged in the connecting pipe, a connecting spring is arranged at the top of the sealing plate, the top of the connecting spring is connected with the top of the connecting pipe, and a vent pipe matched with the sealing plate is arranged at the bottom of the connecting pipe; when the second movable block moves to the distributing mechanism top, the closing plate extrudes the permeability cell under the effect of connecting spring, seals the permeability cell under the effect of closing plate, makes the inside encapsulated situation that is in of sucking disc, after the sucking disc moves down and contacts with the metal electrode, the sucking disc produces deformation under the pressure effect to adsorb the metal electrode in the sucking disc bottom, make the sucking disc drive metal electrode when removing and move together, play the transport effect to the metal electrode, be convenient for assemble the metal electrode.

A sixth movable groove is formed in the side wall of the connecting pipe, a fourth sliding block matched with the vent pipe is arranged on the sealing plate, and a limiting rod matched with the fourth sliding block is arranged on the side wall of the mounting frame; after the second movable block moves to the top of the conveying belt, the second cylinder drives the connecting pipe to move downwards, the connecting pipe makes the fourth slider contact with the limiting rod when moving downwards, the limiting rod provides supporting force for the fourth slider, the connecting pipe is made to move downwards relative to the fourth slider, the sealing plate is separated from the vent pipe to be in contact, the vent pipe is made to be in a conduction state, thereby air is introduced into the suction disc inside, the suction disc is made to lose the fixing effect on the metal electrode, the metal electrode drops on the bulb support, the second cylinder drives the connecting pipe to continue to move downwards, the suction disc is made to produce the extrusion effect on the metal electrode, the metal electrode is pressed on the bulb support, the connection effect of the bulb support and the metal electrode is improved, and the assembly operation on the metal electrode and the bulb support is completed.

An installation cavity is formed in the side wall of the installation frame, a pneumatic clamp is arranged in the installation cavity, and the pneumatic clamp is arranged below the limiting rod; when the bulb support moves to one side of the mounting cavity along with the conveyor belt, the conveyor belt pauses for a preset time, the pneumatic clamp is started to clamp the bulb support, so that the bulb support is fixed, the bulb support is prevented from moving when the metal electrode is installed on the bulb support, the mounting hole in the bulb support is aligned with the metal electrode, the matching effect of the metal electrode and the bulb support is improved, the defective rate is reduced, and the quality of finished products is improved.

The side wall of the vibration disc is provided with a connecting frame, the connecting frame is arranged on one side of the threaded plate, the bottom of the connecting frame is provided with a connecting ring, the inner wall of the connecting ring is provided with a first sliding groove, a first material receiving plate and a second material receiving plate are arranged in the first sliding groove, the side wall of the vibration disc is provided with a through groove communicated with the first sliding groove, and the first material receiving plate and the second material receiving plate can alternately rotate to the position of the through groove; when the metal electrode moves along the surface of the threaded plate, part of the electrode falls from the threaded plate, the electrode directly falls into the connecting frame, so that the electrode falls onto the first material receiving plate, when the metal electrode on the first material receiving plate is accumulated to a preset value, the first material receiving plate and the second material receiving plate move along the inner wall of the first chute, so that the positions of the first material receiving plate and the second material receiving plate are replaced, and the metal electrode on the first material receiving plate falls into the vibration disc from the through groove under the action of gravity after the first material receiving plate moves to one side of the through groove to directly recover the metal electrode; the second material receiving plate moves to the bottom of the connecting frame to seal the bottom of the connecting frame, so that the metal electrodes falling from the threaded plate fall on the second material receiving plate, and the metal electrodes are collected; through the alternate work of the first material receiving plate and the second material receiving plate, the metal electrode always falls on the material receiving plate, and the waste of the metal electrode is avoided; the metal electrode that is collected on connecing the flitch is along with connecing flitch together to moving to logical groove one side, makes the vibration dish retrieve at the metal electrode that the during operation directly docks on the flitch, promotes the work efficiency of vibration dish, need not the solitary metal electrode to collecting and handles the convenience that lifting means used.

The utility model has the advantages of it is following: under the mutual cooperation of the vibration disc and the assembling mechanism, the bulb support can finish assembling operation in the conveying process, so that the assembling efficiency of the LED lamp is improved, and the production efficiency of the bulb is improved; the bulb is assembled in an automatic mode, so that the bulb assembly has a unified specification, the bulb volume production standard is strictly controlled, and the bulb finished product quality is improved.

Drawings

Fig. 1 is a schematic structural diagram of the present invention.

Fig. 2 is an enlarged view of a portion a in fig. 1.

Fig. 3 is an enlarged view of fig. 1 at B.

Fig. 4 is an enlarged view of fig. 1 at C.

Fig. 5 is a schematic cross-sectional view of the vibration plate according to the present invention.

Fig. 6 is an enlarged view of fig. 5 at D.

Fig. 7 is a schematic cross-sectional view of the vibrating plate according to the present invention.

Fig. 8 is an enlarged view of fig. 7 at E.

Fig. 9 is an enlarged view of fig. 7 at F.

Fig. 10 is a third schematic sectional view of the vibrating plate of the present invention.

Fig. 11 is an enlarged view at G in fig. 10.

Fig. 12 is a schematic cross-sectional view of the vibrating plate according to the present invention.

Fig. 13 is an enlarged view of fig. 12 at H.

Fig. 14 is a schematic sectional view of the assembly mechanism of the present invention.

Fig. 15 is an enlarged view at I in fig. 14.

Fig. 16 is a schematic structural view of a metal electrode.

Detailed Description

As shown in fig. 1-16, a production and processing system for a spherical LED lamp comprises a vibration plate 1, a conveying channel 3 matched with the vibration plate 1, and a material distribution mechanism arranged at one end of the conveying channel 3, wherein the vibration plate has the same structural principle as the conventional vibration plate; the bottom of the vibration disc 1 is provided with a base 2, the side wall of the vibration disc 1 is provided with a threaded plate 11, the threaded plate 11 is matched with the conveying channel 3, the side wall of the vibration disc 1 is provided with a connecting frame 61, the connecting frame 61 is arranged on one side of the threaded plate 11, the bottom of the connecting frame 61 is provided with a connecting ring 6, the inner wall of the connecting ring 6 is provided with a first sliding groove 66, the first sliding groove 66 is internally provided with a first material receiving plate 62 and a second material receiving plate 63, the side wall of the vibration disc 1 is provided with a first through groove 14 communicated with the first sliding groove 66, and the first material receiving plate 62 and the second material receiving plate 63 can alternately rotate to the position of the first through groove 14; a first sliding block 621 is arranged on the side wall of the first material receiving plate, a second sliding block 531 is arranged on the second material receiving plate, the first sliding block and the second sliding block are arranged in the first sliding groove, a plurality of grooves are arranged on the first material receiving plate and the second material receiving plate, the grooves are transversely arranged, so that the electrodes are left on the material receiving plates after falling on the material receiving plates, the friction force between the material receiving plates and the electrodes is increased, and the electrodes are prevented from falling off the material receiving plates; when the material receiving plate moves to one side of the first through groove, the movement direction of the electrode is the same as the grain of the groove, and the electrode can slide down along the inner wall of the groove, so that the electrode enters the vibration disc from the first through groove; when the vibrating disc works, the metal electrode is pushed to the threaded plate under the action of the vibrating disc, so that the metal electrode moves along the surface of the threaded plate, the metal electrode on the threaded plate enters the conveying channel, the metal electrode often moves forwards to the material distribution mechanism along the conveying channel, the electrodes are separated independently under the action of the material distribution mechanism, a single electrode can be conveniently grabbed for assembly operation, and the situation that the grabbing of the metal electrode is influenced due to the fact that a plurality of electrodes are mixed together is prevented; when the metal electrode moves along the surface of the threaded plate, part of the electrode falls from the threaded plate, the electrode directly falls into the connecting frame, so that the electrode falls onto the first material receiving plate, when the metal electrode on the first material receiving plate is accumulated to a preset value, the first material receiving plate and the second material receiving plate move along the inner wall of the first chute, so that the positions of the first material receiving plate and the second material receiving plate are replaced, and the metal electrode on the first material receiving plate falls into the vibrating disc from the first through groove under the action of gravity after the first material receiving plate moves to one side of the first through groove to directly recover the metal electrode; the second material receiving plate moves to the bottom of the connecting frame to seal the bottom of the connecting frame, so that the metal electrodes falling from the threaded plate fall on the second material receiving plate, and the metal electrodes are collected; through the alternate work of the first material receiving plate and the second material receiving plate, the metal electrode always falls on the material receiving plate, and the waste of the metal electrode is avoided; the metal electrode that is collected on connecing the flitch is along with connecing flitch together to move to first logical groove one side, makes the vibration dish retrieve at the metal electrode that the during operation directly docks on the flitch, promotes the work efficiency of vibration dish, need not solitary metal electrode to collecting and handles the convenience that lifting means used.

A first connecting plate 12 is arranged at one end of the threaded plate 11, a second connecting plate 13 is arranged on one side of the first connecting plate 12, the second connecting plate 13 is arranged above the conveying channel 3, a first baffle 131 is arranged on the side wall of the first connecting plate 12, one side of the first connecting plate 12 is connected with the second connecting plate 13, and the connecting point is arranged on one side of the first baffle 131; when the vibrating disc rotates, the metal electrode in the vibrating disc is pushed onto the threaded plate, the metal electrode moves along the surface of the threaded plate, and the metal electrode is blocked under the action of the first baffle plate, so that the metal electrode can move from the first connecting plate to the second connecting plate only after moving to a connecting point, the metal electrode is controlled, and the phenomenon that the metal electrode falls on the second connecting plate excessively to affect the conveying of the metal electrode is avoided; and the metal electrode dropped from the second connecting plate directly drops on the conveying channel, so that the metal electrode moves to the material distribution mechanism along the conveying channel to complete the conveying of the metal electrode, and the metal electrode is assembled on the bulb support.

A second baffle 133 is arranged on the other side of the second connecting plate 13, a cross bar 134 is arranged on the second baffle 133, a convex strip 132 is arranged on the second connecting plate 13, one end of the cross bar 134 is fixedly connected to the side wall of the second baffle 133, and the cross bar 134 extends towards the other side of the second connecting plate 13 in an arc-shaped structure; when the metal electrode moved on the second connecting plate, the metal electrode contacted with sand grip and horizontal pole, horizontal pole and sand grip reduced the sectional area of second connecting plate, the metal electrode was rolled the conveying along with the vibrations of vibration dish, turned over to lateral wall down state under the horizontal pole effect until the metal electrode, made the metal electrode drop on the conveying pipeline with bottom down state, made better behind the metal electrode entered into feed mechanism with feed mechanism cooperation, be convenient for simultaneously to the taking of feed mechanism upper electrode.

A first movable groove and a second movable groove are arranged on the conveying channel 3, the section of the first movable groove is larger than that of the second movable groove, a first connecting block is arranged on the side wall of the first movable groove, an inclined groove is arranged on the side wall of the first connecting block, and the first movable groove is arranged below the second connecting plate 13; after the metal electrode falls from the second connecting plate, the metal electrode directly falls into the first movable groove, the material conveying channel is driven to shake along with the shaking of the vibrating disc, the metal electrode moves along the inner wall of the first movable groove to move to the joint of the first movable groove and the second movable groove, the metal electrode moves along the inclined groove on the surface of the first connecting block to move into the second movable groove from the first movable groove, the metal electrode moves onto the material distributing mechanism along the second movable groove, the metal electrode is separated, and the metal electrode is in a single separated state so as to be convenient for grabbing and assembling the single metal electrode; the metal electrode drops from the second connecting plate and then is arranged in the first movable groove, the metal electrode is collected through the large cross section of the first movable groove, the metal electrode which drops continuously is collected in the first movable groove, the electrodes in the first movable groove are enabled to enter the second movable groove one by one under the vibration of the vibration disc, the electrodes are guaranteed to sequentially pass through the second movable groove, the electrodes are convenient to be installed in the bulb support, and the assembling efficiency of the bulb is improved.

The connecting ring 6 is arranged below the second connecting plate 13, a stopper 67 is arranged in the first sliding groove 66, the stopper 67 is arranged at the top of the first sliding groove 66, a supporting plate 651 capable of moving up and down is arranged at the bottom of the connecting frame 61, and when the second material receiving plate 13 moves to the bottom of the stopper 67, the top of the first material receiving plate 12 and the bottom of the connecting frame 61 are on the same horizontal plane; under the arrangement of the stop block, the upper space on one side of the first chute is filled, so that only the lower half part of one side of the first chute is reserved, and the first material receiving plate and the second material receiving plate are layered up and down, thereby avoiding the first material receiving plate and the second material receiving plate from colliding during movement and ensuring the matching stability of the first material receiving plate and the second material receiving plate; when the motor on the first material receiving plate is accumulated to a preset value, the second material receiving plate moves to the position below the first material receiving plate along the first chute, and then the first material receiving plate carries the electrodes to move towards the other side of the first chute, so that the electrodes on the first material receiving plate are added back into the vibration disc from the first through groove after the first material receiving plate moves to one side of the first through groove; after the first material receiving plate is moved away from the top of the second material receiving plate, the supporting plate pushes the second material receiving plate to move upwards, so that the second material receiving plate rises to the top of the first sliding groove, the top surface of the second material receiving plate and the bottom surface of the connecting frame are positioned on the same horizontal plane, the second material receiving plate plays a bearing role on a dropped electrode, and the electrode is prevented from directly falling on the ground to cause electrode waste.

A first cylinder 65 is arranged on the base 2, the support plate 651 is arranged on a piston rod of the first cylinder 65, a pneumatic telescopic rod 64 is arranged at the top of the connecting ring 6, the pneumatic telescopic rod 64 is arranged in the first sliding groove 66 in a penetrating manner, and the pneumatic telescopic rod 64 is arranged on one side of the stop block 67; a ratchet wheel matched with the first material receiving plate 62 and the second material receiving plate 63 is arranged on the inner wall of the first sliding groove 66, and a limiting groove matched with the ratchet wheel is arranged on the side wall of the second material receiving plate; when the metal electrodes on the first material receiving plate reach a preset value, the second material receiving plate moves to the position below the first material receiving plate, the first material receiving plate moves along the inner wall of the first sliding groove, when the first material receiving plate moves to the position below the pneumatic telescopic rod, the pneumatic telescopic rod stretches downwards to enable the bottom end of the pneumatic telescopic rod to be in contact with the surface of the first material receiving plate, one end of the first material receiving plate is pushed to move downwards under the action of the pneumatic telescopic rod, one end of the first material receiving plate enters the bottom of the stop block, the first material receiving plate continues to rotate to enable the first material receiving plate to completely move to the bottom of the stop block, the surface of the first material receiving plate and the inner wall of the first through groove are located on the same horizontal plane, the electrodes on the first material receiving plate fall into the vibration disc from the; after first material receiving plate removed from second material receiving plate top, first cylinder promoted the backup pad up-wards movement, make the backup pad promote the second material receiving plate up-wards movement, the second material receiving plate contacts with the ratchet when up-wards movement, promote the ratchet and rotate, after second material receiving plate lateral wall contacts with first spout top, first cylinder drive backup pad down-wards movement, accomplish the automatic re-setting of backup pad, play the supporting role to second material receiving plate under the effect of ratchet, make second material receiving plate fix at first spout top, prepare for the next time movement of first material receiving plate, avoid first material receiving plate to produce the collision with second material receiving plate back backup pad when the motion, guarantee the normal operating of equipment.

The material distributing mechanism comprises a connecting bridge 4 arranged on one side of the material conveying channel 3, an installation block 5 arranged at one end of the connecting bridge 4 and a first movable block 51 arranged on the installation block 5, wherein a third movable groove 54 is formed in the installation block 51, the first movable block 51 is arranged in the third movable groove 54, and a through hole 512 is formed in the first movable block 51; the motor removes to connecting bridge department along defeated material way, play the effect of accepting through connecting the bridge, carry the electrode to first movable block on, the through-hole plays the positioning action to the electrode, make single electrode of first movable block single transportation, through the removal of first movable block in third activity inslot, play the transport effect to the electrode, make the electrode move to the assigned position with single form after taking out in following the vibration dish on, be convenient for collect the electrode on the first movable block, so that accomplish the assembly of electrode fast, promote LED lamp assembly efficiency.

The bottom of the third movable groove 54 is provided with a fourth movable groove, the bottom of the mounting block 5 is provided with a first driving motor, an output shaft of the first driving motor is sleeved with an incomplete gear 52, and the bottom of the first movable block 51 is provided with a transmission groove matched with the incomplete gear 52.

A second sliding groove 53 is formed in the inner wall of the third movable groove 54, a third sliding block 511 matched with the second sliding groove 53 is arranged on the side wall of the first movable block 51, and a return spring 531 matched with the third sliding block 511 is arranged in the second sliding groove 53; the side wall of the third movable groove 54 is also provided with an opening 55 matched with the through hole 512; the opening plays a role in temporarily accommodating the electrode, the electrode is temporarily stored in the opening when being conveyed from the connecting bridge, and after the first movable block moves to the position corresponding to the opening and the through hole, the electrode in the opening is pushed into the through hole, so that the electrode moves along with the first movable block, and the electrode plays a role in conveying; incomplete gear contacts with the fly leaf bottom when rotating, promotes first movable block toward third movable groove one end motion, after incomplete gear rotates to not contacting with the fly leaf, reset spring promotes the third slider toward second spout one end motion, promotes first movable block toward initial position motion, accomplishes the reseing of first movable block, makes first movable block be reciprocating motion under incomplete gear and reset spring's effect, the counter electrode that makes first movable block last plays the transport effect, guarantees the continuous operation of equipment.

A through cavity is arranged in the connecting bridge 4, a plurality of mounting grooves 41 are formed in the inner wall of the through cavity, the mounting grooves are uniformly arranged along the inner wall of the through cavity, the distance between every two mounting grooves is equal, rotating wheels 42 are arranged in the mounting grooves 41, push rods 421 are arranged on the rotating wheels 42, second connecting blocks 43 are respectively arranged on the side walls of two sides of the connecting bridge 4, transmission cavities are formed in the second connecting blocks 43, transmission wheels matched with the rotating wheels 42 are arranged in the transmission cavities, the number of the transmission wheels corresponds to that of the rotating wheels, the number of the rotating wheels corresponds to that of the mounting grooves, the transmission wheels in the transmission cavities on the same side are connected through synchronous belts, and second driving motors for driving the transmission wheels to rotate; after the electrode moves to one end of the conveying road, the driving wheel drives the rotating wheel to rotate, the rotating wheel drives the push rod to rotate, the push rod loses the obstruction to the electrode when rotating, so that the electrode enters the through cavity from the conveying road, and the rotating wheel continuously rotates to enable the push rod to push the electrode to move towards the inside of the through cavity, so that the electrode gradually moves towards the through cavity; under the mutual cooperation of the push rods, the electrodes are arranged between the two push rods, so that the electrodes are fixed, the blockage of the through cavities caused by mutual collision and extrusion of the electrodes in the through cavities is avoided, the electrodes are arranged in the through cavities in order, and the smooth movement of the electrodes in the through cavities is ensured; under the action of the push rod, the movement of the electrodes is controlled, so that the electrodes move one by one under the action of the push rod, and the electrodes are conveniently picked up to finish the assembly of the LED lamp.

An assembly mechanism is arranged on one side of the material distribution mechanism, the assembly mechanism comprises a conveyor belt 8 arranged on one side of the material distribution mechanism, an installation frame 7 arranged on one side of the conveyor belt 8 and a grabbing component arranged on the installation frame 7, and a plurality of fixing grooves 81 are formed in the conveyor belt 8; the bulb support is placed on the conveyor belt, the bulb support is fixed through the fixing grooves, the bulb support is prevented from moving on the conveyor belt, when the metal electrodes move onto the material distribution mechanism, the electrodes on the material distribution mechanism are grabbed onto the bulb support through the grabbing assemblies, the electrodes are placed on the bulb support, and bulb assembly is completed; under the mutual cooperation of the vibration disc and the assembling mechanism, the bulb support can finish assembling operation in the conveying process, so that the assembling efficiency of the LED lamp is improved, and the production efficiency of the bulb is improved; the bulb is assembled in an automatic mode, so that the bulb assembly has a unified specification, the bulb volume production standard is strictly controlled, and the bulb finished product quality is improved.

A fifth movable groove 71 is formed in the top of the mounting rack 7, a second through groove 72 is formed in the top of the fifth movable groove 71, the grasping assembly comprises a second movable block 73 arranged in the fifth movable groove 71, a second cylinder 731 arranged on the top of the second movable block 73, a connecting pipe 732 arranged at the bottom of the second movable block 73, and a suction cup 733 arranged at the bottom of the connecting pipe 732; a third sliding groove is formed in the inner wall of the fifth movable groove, a fifth sliding block matched with the third sliding groove is arranged on the side wall of the second movable block, and a third driving motor used for driving the second movable block to move along the inner wall of the fifth movable groove is arranged on the mounting frame; the second through groove reserves a movable space for the second cylinder, so that the second cylinder is prevented from colliding with the mounting frame when the second movable block moves in the fifth movable groove; under the mutual matching of the second movable block and the fifth movable groove, the grabbing assembly moves back and forth between the material distribution mechanism and the conveyor belt, so that the metal electrode on the material distribution mechanism is conveyed to the position above the bulb support, the connecting pipe is driven to move downwards under the action of the second air cylinder, the metal electrode is loaded on the bulb support, and the bulb is assembled; when the second movable block drives the connecting pipe to move to the upper part of the material distributing mechanism, the second air cylinder drives the connecting pipe to descend, the sucker moves downwards to be in contact with the metal electrode and then deforms, so that the sucker generates suction to the metal electrode and adsorbs the metal electrode on the sucker, and the metal electrode is driven to move through the movement of the second movable block, so that the automatic assembly of the bulb is completed.

The bottom of the connecting pipe 732 is communicated with the suction cup 733, a sealing plate 735 is arranged in the connecting pipe 732, a rubber film is arranged at the bottom of the sealing plate, a connecting spring 736 is arranged at the top of the sealing plate 735, the top of the connecting spring 736 is connected with the top of the connecting pipe 732, a vent pipe 734 matched with the sealing plate 735 is arranged at the bottom of the connecting pipe 732, and the sealing effect on the vent pipe is improved through the rubber film; when the second movable block moves to the distributing mechanism top, the closing plate extrudes the permeability cell under the effect of connecting spring, seals the permeability cell under the effect of closing plate, makes the inside encapsulated situation that is in of sucking disc, after the sucking disc moves down and contacts with the metal electrode, the sucking disc produces deformation under the pressure effect to adsorb the metal electrode in the sucking disc bottom, make the sucking disc drive metal electrode when removing and move together, play the transport effect to the metal electrode, be convenient for assemble the metal electrode.

A sixth movable groove is formed in the side wall of the connecting pipe 732, a fourth sliding block 7351 matched with the ventilation pipe 734 is arranged on the sealing plate 735, and a limiting rod 74 matched with the fourth sliding block 7351 is arranged on the side wall of the mounting rack 7; after the second movable block moves to the top of the conveying belt, the second cylinder drives the connecting pipe to move downwards, the connecting pipe makes the fourth slider contact with the limiting rod when moving downwards, the limiting rod provides supporting force for the fourth slider, the connecting pipe is made to move downwards relative to the fourth slider, the sealing plate is separated from the vent pipe to be in contact, the vent pipe is made to be in a conduction state, thereby air is introduced into the suction disc inside, the suction disc is made to lose the fixing effect on the metal electrode, the metal electrode drops on the bulb support, the second cylinder drives the connecting pipe to continue to move downwards, the suction disc is made to produce the extrusion effect on the metal electrode, the metal electrode is pressed on the bulb support, the connection effect of the bulb support and the metal electrode is improved, and the assembly operation on the metal electrode and the bulb support is completed.

An installation cavity is formed in the side wall of the installation frame 7, a pneumatic clamp 75 is arranged in the installation cavity, and the pneumatic clamp 75 is arranged below the limiting rod 74; when the bulb support moves to one side of the mounting cavity along with the conveyor belt, the conveyor belt pauses for a preset time, the pneumatic clamp is started to clamp the bulb support, so that the bulb support is fixed, the bulb support is prevented from moving when the metal electrode is installed on the bulb support, the mounting hole in the bulb support is aligned with the metal electrode, the matching effect of the metal electrode and the bulb support is improved, the defective rate is reduced, and the quality of finished products is improved.

When the LED lamp is assembled, the electrode is placed in the vibration disc, the vibration disc works to push the electrode to the threaded plate, the electrode moves forwards along the threaded plate along with the increase of the electrode on the threaded plate, the motor is pushed to the first connecting plate, and the electrode moves to the second connecting plate through the joint of the first connecting plate and the second connecting plate; the second connecting plate shakes and shakes off the electrode from the second connecting plate, some electrodes drop on connecing the flitch, another part electrode drops on the conveyer way, connect the motor on the flitch to be transported back to the vibration dish in through connecing the rotation of flitch again, the electrode on the conveyer way passes through the spread groove and moves to first movable block position department, carry the electrode through first movable block, transport the electrode to the assigned position on, snatch the subassembly on with the electrode on the first movable block and pick to bulb holder under the effect, pack metal electrode into bulb holder on, accomplish bulb holder and metal electrode's automatic installation.

Claims (6)

1. The utility model provides a production system of processing of spherical LED lamp, including vibration dish (1), with vibration dish (1) matched with conveyer way (3), locate the feed mechanism of conveyer way (3) one end and locating the assembly devices of feed mechanism one side, vibration dish (1) bottom is equipped with base (2), be equipped with thread plate (11) on vibration dish (1) lateral wall, thread plate (11) with conveyer way (3) cooperate, its characterized in that: the assembly devices comprise a conveyor belt (8) arranged on one side of the material distribution mechanism, a mounting frame (7) arranged on one side of the conveyor belt (8) and a grabbing component arranged on the mounting frame (7), and a plurality of fixing grooves (81) are formed in the conveyor belt (8).

2. The system for manufacturing a spherical LED lamp according to claim 1, wherein: mounting bracket (7) top is equipped with fifth activity groove (71), fifth activity groove (71) top is equipped with the second and leads to groove (72), snatch the subassembly including locating second movable block (73) in fifth activity groove (71), locate second cylinder (731) at second movable block (73) top, locate connecting pipe (732) of second movable block (73) bottom and locate sucking disc (733) of connecting pipe (732) bottom.

3. The system for manufacturing a spherical LED lamp according to claim 2, wherein: the bottom of the connecting pipe (732) is communicated with the sucker (733), a sealing plate (735) is arranged in the connecting pipe (732), a connecting spring (736) is arranged at the top of the sealing plate (735), the top of the connecting spring (736) is connected with the top of the connecting pipe (732), and a vent pipe (734) matched with the sealing plate (735) is arranged at the bottom of the connecting pipe (732).

4. The system for manufacturing a spherical LED lamp according to claim 3, wherein: a sixth movable groove is formed in the side wall of the connecting pipe (732), a fourth sliding block (7351) matched with the ventilation pipe (734) is arranged on the sealing plate (735), and a limiting rod (74) matched with the fourth sliding block (7351) is arranged on the side wall of the mounting rack (7).

5. The system for manufacturing a spherical LED lamp according to claim 4, wherein: be equipped with the installation cavity on mounting bracket (7) lateral wall, be equipped with air jig (75) in the installation cavity, air jig (75) are located gag lever post (74) below.

6. The system for manufacturing a spherical LED lamp according to claim 5, wherein: be equipped with on vibration dish (1) lateral wall and connect frame (61), connect frame (61) to locate thread plate (11) one side, connect frame (61) bottom to be equipped with go-between (6), be equipped with first spout (66) on go-between (6) inner wall, be equipped with in first spout (66) first material receiving plate (62) and second material receiving plate (63), be equipped with on vibration dish (1) lateral wall with communicating logical groove (14) of first spout (66), first material receiving plate (62) with the second material receiving plate (63) can rotate extremely in turn logical groove (14) position department.

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