CN210450050U - Cleaning liquid preparing and pumping system - Google Patents

Cleaning liquid preparing and pumping system Download PDF

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Publication number
CN210450050U
CN210450050U CN201921400282.9U CN201921400282U CN210450050U CN 210450050 U CN210450050 U CN 210450050U CN 201921400282 U CN201921400282 U CN 201921400282U CN 210450050 U CN210450050 U CN 210450050U
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container
line
cleaning
cleaning solution
controller
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CN201921400282.9U
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陈莎莎
孙德胜
乔广磊
顾凯匀
佟金玉
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Beijing CRRC Heavy Industry Mechanics Co Ltd
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Beijing CRRC Heavy Industry Mechanics Co Ltd
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Abstract

The application discloses preparation and pumping system of washing liquid, this system includes: a controller; a first container; the liquid level transmitter is arranged in the first container and is in communication connection with the controller; a first introduction line for introducing water into the first container; a second introduction line for introducing a cleaning agent into the first container; the metering pump is arranged on the second introducing pipeline and used for driving the cleaning agent to flow and is in communication connection with the controller; and the cleaning liquid in the first container enters the outlet pipeline and is sprayed out of the spray head under the driving of the power pump. The system realizes automatic metering, automatic filling and automatic mixing of the cleaning agent and water, further realizes automatic preparation of the cleaning solution, does not need manual operation, ensures higher preparation precision of the cleaning solution, shorter operation time, smaller labor intensity and less possibility of error, can also realize automatic pumping of the cleaning solution, and further realizes automatic cleaning of parts.

Description

Cleaning liquid preparing and pumping system
Technical Field
The utility model relates to an equipment washs technical field, in particular to preparation and pumping system of washing liquid.
Background
At present, when equipment and parts are cleaned by spraying cleaning liquid, because the cleaning liquid for preparing the cleaning liquid has certain viscosity and poor liquidity, the cleaning liquid is generally prepared manually, specifically, an operator manually measures the cleaning liquid and pours the cleaning liquid into a container, and a certain amount of water is also introduced into the container to realize the mixing of the cleaning liquid and the container. The operation mode has the disadvantages of completely depending on operators, low proportioning precision, long operation time, high labor intensity and easy error, thereby bringing adverse factors to production.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model provides a preparation and pumping system of washing liquid, it can realize the automatic preparation and the automatic pump sending of washing liquid for the preparation precision of washing liquid is higher, operating time is shorter, intensity of labour is littleer and be difficult for makeing mistakes.
In order to achieve the above object, the utility model provides a following technical scheme:
a cleaning fluid dispensing and pumping system, comprising:
a controller;
a first container for storing a cleaning liquid;
the liquid level transmitter is arranged in the first container and is in communication connection with the controller;
a first introduction line for introducing water into the first container;
a second introduction line communicating with the first container for introducing a cleaning agent into the first container;
the metering pump is arranged on the second introducing pipeline and used for driving the cleaning agent to enter the first container from the second container through the second introducing pipeline, and the metering pump is in communication connection with the controller;
and the cleaning liquid in the first container enters the guiding pipeline and is sprayed out of the spray head under the driving of the power pump.
Preferably, in the system for preparing and pumping cleaning solution, the valve which is arranged on the first introduction pipeline and controls the on-off of the first introduction pipeline is a first electromagnetic valve which is in communication connection with the controller, the first introduction pipeline is provided with a parallel pipeline which is connected in parallel with the first electromagnetic valve, and the parallel pipeline is provided with a manual valve.
Preferably, in the system for preparing and pumping a cleaning solution, the first introduction pipe and the second introduction pipe have a common pipe, the first conduit pipe and the first introduction pipe are both communicated with the first container through the common pipe, and the second introduction pipe is provided with a check valve for preventing water from entering the metering pump.
Preferably, in the above system for preparing and pumping a cleaning solution, the spray head has a plurality of spray head groups arranged in parallel, and each of the spray head groups is controlled by a different electromagnetic valve to be connected with the outlet pipeline.
Preferably, in the preparation and pumping system for cleaning solution, a stainless steel filter flask for filtering impurities is arranged on the delivery pipeline.
Preferably, the system for preparing and pumping the cleaning solution further comprises a return line, wherein one end of the return line is communicated with the lead-out line, and the other end of the return line is communicated with the first container.
Preferably, in the system for preparing and pumping the cleaning liquid, the return line is provided with an overflow valve.
Preferably, the above system for preparing and pumping a cleaning solution further comprises an air respirator disposed on the first container and communicated with the first container.
Preferably, the system for preparing and pumping cleaning solution further comprises a sewage draining pipeline disposed on the first container and communicated with the first container.
The utility model provides a preparation and pumping system of washing liquid, through adopting the measuring pump, controller and liquid level transmitter make its cooperation work, can calculate the volume of the cleaner and the water that needs according to the volume automation of the washing liquid that hopes to obtain, and realize automatic metering, automatic filling and automatic mixing, and then realized the automatic preparation of washing liquid, need not to rely on manual operation again, make the preparation precision of washing liquid higher, operating time is shorter, intensity of labour is littleer and difficult for makeing mistakes, and above-mentioned system can also realize the automatic pumping of washing liquid, and then realized the self-cleaning to the part.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
Fig. 1 is a schematic diagram of a system for dispensing and pumping a cleaning solution according to an embodiment of the present invention.
In fig. 1:
1-a first container, 2-a liquid level transmitter, 3-a first leading-in pipeline, 4-a second leading-in pipeline, 5-a second container, 6-a metering pump, 7-a leading-out pipeline, 8-a spray head, 9-a power pump, 10-a first electromagnetic valve, 11-a parallel pipeline, 12-a manual valve, 13-a common pipeline, 14-a one-way valve, 15-a second electromagnetic valve, 16-a third electromagnetic valve, 17-a stainless steel filter bottle, 18-a return pipeline, 19-an overflow valve, 20-a pressure gauge, 21-an air respirator, 22-a sewage discharge pipeline, 23-a switch valve and 24-a total water valve.
Detailed Description
The utility model provides a preparation and pumping system of washing liquid, its automation that can realize the washing liquid is prepared and automatic pump sending for the preparation precision of washing liquid is higher, operating time is shorter, intensity of labour is littleer and be difficult for makeing mistakes.
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
As shown in fig. 1, the embodiment of the utility model provides a preparation and pumping system of washing liquid, it can realize the automatic preparation and the automatic pumping of washing liquid, and this system mainly includes: a controller (not shown), preferably a PLC controller; a first container 1 (which may be a water tank) for storing the cleaning liquid, and setting a low liquid level, a high liquid level and an ultrahigh liquid level according to 10%, 70% and 85% of the height of the first container, wherein the controller automatically executes related programs or sends corresponding data when the liquid levels are different, and can give an alarm when the liquid levels are at the ultrahigh liquid level, and meanwhile, the first container 1 is also a preparation container of the cleaning liquid; a liquid level transmitter 2 disposed in the first container 1, capable of accurately detecting a liquid level of the liquid, and the liquid level transmitter 2 being in communication with the controller to transmit detection data to the controller; a first introduction line 3 for introducing water into the first container 1, which may be connected to a faucet, and allowing tap water to flow through the first introduction line 3 by its own pressure, and further, when the water connected to the first introduction line 3 has no flow power, a water pump may be additionally provided in the first introduction line 3; a second introduction line 4 communicating with the first container 1 for introducing the cleaning agent stored in the second container 5 into the first container 1; a metering pump 6 arranged on the second introducing pipeline 4 and used for driving the cleaning agent to enter the first container 1 from a second container 5 (which can be a box body in particular) through the second introducing pipeline 4, wherein the metering pump 6 is in communication connection with the controller; the guiding-out pipeline 7 is communicated with the first container 1, the guiding-out pipeline 7 finally guides the cleaning liquid to the spray head 8, the cleaning liquid in the first container 1 enters the guiding-out pipeline 7 under the driving of the power pump 9 and is sprayed out from the spray head 8, and the power pump 9 can provide enough pressure and flow for the flow of the cleaning liquid in the guiding-out pipeline 7 and the spray head 8 so as to ensure the atomization effect when the spray head 8 sprays out the cleaning liquid. The controller preferably has a human-computer interaction interface, and various detection data described later can be displayed on the human-computer interaction interface, so that a user can operate and monitor the state of the system conveniently, and meanwhile, the arrangement of the human-computer interaction interface enables the user to select the proportion of the cleaning agent and the water suitable for cleaning on the human-computer interaction interface (namely the proportion of the cleaning agent can be adjusted), so that the system has higher practicability.
As shown in fig. 1, the valve that is preferably disposed on the first introduction line 3 and controls the on/off of the first introduction line 3 is a first electromagnetic valve 10 that is connected to the controller in communication, and a parallel line 11 that is disposed in parallel with the first electromagnetic valve 10 is disposed on the first introduction line 3, and a manual valve 12 is disposed on the parallel line 11. The valve for controlling the on-off of the first introduction pipe 3 is an electromagnetic valve, and is arranged to be operated under the control of the controller, and the manual valve 12 connected in parallel with the first electromagnetic valve 10 is arranged to ensure that water can still enter the first container 1 through the parallel pipe 11 when the first electromagnetic valve 10 or the controller fails, so that the preparation operation of the cleaning solution can be smoothly performed.
As shown in fig. 1, the first introduction line 3 and the second introduction line 4 have a common line 13, both the first introduction line 3 and the second introduction line 4 communicate with the first container 1 through the common line 13, and the second introduction line 4 is provided with a check valve 14 capable of preventing water from entering the metering pump 6. So set up, under the prerequisite of guaranteeing that water and cleaner normally flow, can simplify entire system's pipeline structure, reduce manufacturing cost, can also make simultaneously water and cleaner mixed more even.
As shown in fig. 1, in this embodiment, it is also preferable that the spray head 8 has a plurality of spray heads 8 and forms a plurality of groups of spray heads 8 arranged in parallel, and each group of spray heads 8 is controlled by a different solenoid valve to open and close the outlet pipeline 7. As shown in fig. 1, for example, the nozzles 8 may be eight nozzles and divided into two nozzle groups, each nozzle group 8 includes four nozzles 8, and the two nozzle groups are respectively controlled to be opened and closed with the lead-out line 7 by a second electromagnetic valve 15 and a third electromagnetic valve 16. When cleaning is needed, the power pump 9 is started, cleaning liquid is conveyed from the first container 1 to the inlets of the two electromagnetic valves, and when the second electromagnetic valve 15 is electrified under the control of the controller, the cleaning liquid is sprayed through a nozzle group; when the third solenoid valve 16 is energized under the control of the controller, the cleaning liquid is sprayed through the other head group. The two nozzle groups can work independently or simultaneously. The spraying time and the spraying times of the cleaning liquid can be set by the controller according to the requirement.
Preferably, as shown in fig. 1, the lead-out line 7 is provided with a stainless steel filter flask 17 for filtering impurities. Set up stainless steel filter flask 17 on deriving pipeline 7, can filter the impurity in the washing liquid, avoid impurity to enter into shower nozzle 8 in the jam shower nozzle 8, better assurance cleaning work go on smoothly.
Further, as shown in fig. 1, a return line 18 is further included, one end of the return line 18 is communicated with the outlet line 7, the communication position is arranged near the spray head 8, and the other end of the return line 18 is communicated with the first container 1. The return line 18 is added to return the excess cleaning liquid in the outlet line 7 to the first container 1, and the spray head 8 is set to a suitable spray pressure. In addition, in order to better control the pressure of the spray head 8, a pressure gauge 20 is further provided at the position where the return line 18 and the outlet line 7 communicate with each other to indicate the pressure near the spray head 8 in real time.
Specifically, as shown in fig. 1, a relief valve 19 is provided in the return line 18. By arranging the overflow valve 19, when the pressure in the lead-out pipeline 7 is greater than the set pressure of the overflow valve 19, the conduction of the return pipeline 18 can be automatically realized, and then the return of the cleaning liquid can be automatically realized.
More preferably, the present embodiment further comprises an air respirator 21 provided on the first container 1 and communicating with the first container 1, as shown in fig. 1. Set up air respirator 21, not only can make the pressure in the first container 1 inner chamber keep unanimous with external atmospheric pressure, but also can filter the air that the external world entered into in the first container 1 inner chamber to sneak into more impurity in the washing liquid. Further, in the case where the air breather 21 is not provided, the first container 1 may also be provided as an open container.
As shown in fig. 1, it is further preferable that a sewage draining line 22 is provided on the first container 1 and is communicated with the first container 1. A blow-off line 22 is provided to enable the impurities precipitated in the first container 1 to be discharged, which is advantageous for keeping the cleaning liquid clean.
In the above-described configuration, in order to control the opening and closing of the respective lines more reliably and safely, it is also preferable that the second introduction line 4, the lead-out line 7, the return line 18, and the sewage line 22 are provided with on-off valves 23, and the first introduction line 3 is provided with a main water valve 24, which are preferably ball valves as shown in fig. 1.
Based on the system, the embodiment also provides a proportioning and pumping method of the cleaning liquid, which is suitable for the preparation and pumping system of the cleaning liquid, and the method comprises the following steps:
s1, the liquid level transmitter 2 detects the liquid level in the first container 1 in real time and sends the detected liquid level data to the controller.
S2, the controller analyzes the liquid level data after receiving the liquid level data, and when the liquid level of the cleaning liquid is obtained through analysis and is at a low liquid level, the controller calculates the volume of the cleaning liquid and the volume of water which need to be introduced into the first container 1 according to preset high liquid level data (mainly indicating the volume of the cleaning liquid and the volume ratio of the cleaning liquid to the water when the liquid level is at the high liquid level), for example:
because the discharge capacity of the metering pump 6 is fixed, the volume of the cleaning agent can be calculated according to the proportion, so that the working time of the metering pump 6 in completing one filling process is obtained, and the specific calculation is as follows:
taking the volume of the first container 1 as 330L as an example, the actual mixture ratio of the cleaning solution to be formed is 330 × 0.7 — 231L, and if the volume ratio of the cleaning solution to water is 1: 200, it can be seen that the volume of the cleaning agent filled into the first container 1 is about 231/201-1.15L, the amount of water added is about 231-1.15-229.85L, and the flow rate of the metering pump 6 is 120L/h, so that the filling time of the cleaning agent can be 1.15/120-360-37.5S.
In addition, the user can change the liquid adding time length of the metering pump 6 and the electrifying time length of the first electromagnetic valve 10 according to the actual cleaning requirement to adjust the proportioning.
S3, the controller controls the metering pump 6 to start so that the cleaning agent stored in the second container 5 flows into the first container 1, and when the volume of the cleaning agent flowing through the metering pump 6 (namely the volume of the cleaning agent entering the first container 1) reaches the calculated volume (namely 1.15L), the metering pump 6 is controlled to stop working;
s4, the controller controls the first electromagnetic valve 10 to act to enable the first introduction pipeline 3 to be conducted, water flows into the first container 1 to be mixed with the cleaning agent, when the controller detects that the liquid level in the first container 1 is at a high liquid level (namely the volume of the cleaning solution obtained after mixing reaches 231L) through the detection of the liquid level transmitter 2, the first electromagnetic valve 10 is made to cut off the first introduction pipeline 3, and the water stops entering the first container 1;
and S5, after the preparation of the cleaning liquid is finished, when the parts need to be cleaned, the controller controls the power pump 9 to be started so that the cleaning liquid in the first container 1 enters the guide-out pipeline 7 and is sprayed out from the spray head 8 to clean the parts, and after the cleaning is finished, the controller controls the power pump 9 to stop working.
The structure of each part is described in a progressive mode in the specification, the structure of each part is mainly described to be different from the existing structure, and the whole and part structures of the cleaning liquid preparation and pumping system can be obtained by combining the structures of the parts.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (9)

1. A cleaning fluid dispensing and pumping system, comprising:
a controller;
a first container for storing a cleaning liquid;
the liquid level transmitter is arranged in the first container and is in communication connection with the controller;
a first introduction line for introducing water into the first container;
a second introduction line communicating with the first container for introducing a cleaning agent into the first container;
the metering pump is arranged on the second introducing pipeline and used for driving the cleaning agent to enter the first container from the second container through the second introducing pipeline, and the metering pump is in communication connection with the controller;
and the cleaning liquid in the first container enters the guiding pipeline and is sprayed out of the spray head under the driving of the power pump.
2. The system for dispensing and pumping a cleaning solution according to claim 1, wherein the valve disposed on the first introduction line and controlling on/off of the first introduction line is a first solenoid valve communicatively connected to the controller, the first introduction line is disposed with a parallel line connected in parallel to the first solenoid valve, and the parallel line is disposed with a manual valve.
3. The cleaning solution dispensing and pumping system according to claim 1, wherein the first introduction line and the second introduction line have a common line, the first introduction line and the second introduction line are both communicated with the first container through the common line, and a check valve for preventing water from entering the metering pump is provided on the second introduction line.
4. The cleaning solution dispensing and pumping system as claimed in claim 1, wherein the nozzle comprises a plurality of nozzle groups connected in parallel, and each nozzle group is controlled by a different solenoid valve to open and close the outlet pipeline.
5. The cleaning solution dispensing and pumping system of claim 1, wherein the delivery line is provided with a stainless steel filter flask for filtering impurities.
6. The cleaning solution dispensing and pumping system of claim 1, further comprising a return line, one end of the return line being in communication with the outlet line and the other end being in communication with the first container.
7. The cleaning solution dispensing and pumping system of claim 6, wherein an overflow valve is disposed on the return line.
8. The cleaning solution dispensing and pumping system of claim 1, further comprising an air breather disposed on the first container in communication with the first container.
9. The cleaning solution dispensing and pumping system of claim 1, further comprising a blowdown line disposed on and in communication with the first container.
CN201921400282.9U 2019-08-26 2019-08-26 Cleaning liquid preparing and pumping system Active CN210450050U (en)

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Application Number Priority Date Filing Date Title
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CN210450050U true CN210450050U (en) 2020-05-05

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110394330A (en) * 2019-08-26 2019-11-01 北京中车重工机械有限公司 Preparation and pumping system, the preparation and pumping method of cleaning solution

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110394330A (en) * 2019-08-26 2019-11-01 北京中车重工机械有限公司 Preparation and pumping system, the preparation and pumping method of cleaning solution

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