CN210438776U - Online water bath quenching of steel wire matches quenching groove fast - Google Patents
Online water bath quenching of steel wire matches quenching groove fast Download PDFInfo
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- CN210438776U CN210438776U CN201921568895.3U CN201921568895U CN210438776U CN 210438776 U CN210438776 U CN 210438776U CN 201921568895 U CN201921568895 U CN 201921568895U CN 210438776 U CN210438776 U CN 210438776U
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Abstract
The utility model discloses a steel wire on-line water bath quenching rapid matching quenching tank, which comprises a lower tank and an upper tank, wherein the upper tank is arranged above the inner part of the lower tank, a liquid lifting device is arranged between the lower tank and the upper tank, a medium pipe is arranged inside the lower tank, N groups of intermediate baffles are arranged inside the upper tank, N is more than or equal to 1, the intermediate baffles divide the inner part of the upper tank into N +1 groups of independent areas along the length direction, the bottom or the side wall of each independent area is provided with a hole, and the hole is provided with a baffle mechanism capable of being rapidly opened, the steel wire on-line water bath quenching rapid matching quenching tank carries out area division inside the upper tank, and each area is individually controlled, the adjustment of the steel wire in the liquid time is realized through the control of the liquid filling height inside each area, and the mode of rapidly draining by baffle opening, the rapid matching is realized, and the accuracy of the quenching time is ensured.
Description
Technical Field
The utility model relates to a wire rope production facility technical field specifically is an online water bath quenching fast match quenching groove of steel wire.
Background
In the steel wire rope production process, the steel wire needs to be quenched, the liquid time of the steel wire needs to be strictly controlled in the steel wire quenching process, the abnormal phase change of the internal material of the steel wire is avoided, thereby avoiding the quality reduction of the steel wire, but because the steel wire belongs to continuous motion operation in the quenching process, namely, the steel wire which is continuously drawn passes through the elongated quenching tank, the liquid time of the steel wire is controlled, the length of the quenching tank needs to be customized according to the drawing speed of the steel wire, but the diameter specifications of the produced steel wires are not uniform, the drawing speed is the same, the length of the needed quenching tank is not consistent, the length of the quenching tank of the existing equipment is difficult to regulate and control, so that the steel wires are difficult to quickly regulate and control in the liquid time, the quenching process of the steel wire is difficult to control, so that a quenching tank capable of quickly matching the length of an online water bath needs to be developed, and the quenching requirements of steel wires with different twitching speeds or different specifications are met.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to overcome current defect, provide an online water bath quenching fast match quenching groove of steel wire, through carrying out the region division in the upper tank portion, and carry out the independent control to each region, through the control of each regional inside liquid filling height, realize the steel wire in the adjustment of liquid time, and adopt the baffle to open the mode of sluicing fast, realize fast matching, guarantee the accuracy of quenching time, can effectively solve the problem in the background art.
In order to achieve the above object, the utility model provides a following technical scheme: a steel wire on-line water bath quenching rapid matching quenching tank comprises a lower tank and an upper tank, wherein the upper tank is arranged above the inner part of the lower tank, a liquid lifting device is arranged between the lower tank and the upper tank, and a medium pipe is arranged in the lower tank;
the upper groove is internally provided with N groups of intermediate partition plates, N is more than or equal to 1, the intermediate partition plates uniformly divide the interior of the upper groove into N +1 groups of independent areas along the length direction, the bottom or the side wall of each independent area is provided with a hole, and the hole is provided with a baffle mechanism capable of being opened rapidly.
As a preferred technical scheme of the utility model, baffle mechanism includes baffle and connecting rod, the one end of baffle is passed through the hinge and is articulated with the lateral wall in upper groove, the surface of baffle sets up the bar spout along the upper groove length direction of perpendicular to, the one end and the bar spout slidable mounting of connecting rod, the intermediate position of connecting rod and the vertical rotation installation of cell wall in lower groove, the other end of connecting rod passes through the hinged joint cylinder, the stiff end of cylinder and the vertical rotation installation of outer wall in lower groove, through the length change of cylinder, through the leverage of connecting rod, drive the quick upset of baffle to realize the quick sluicing in upper groove, realize the quick adjustment of steel wire in liquid time.
As the utility model discloses an optimal technical scheme, every solitary region of upper groove inside all corresponds installation liquid hoisting device, liquid hoisting device is including the upper hose that communicates upper groove and lower groove, the inside water pump that concatenates of upper hose, through the continuous effect of water pump, with the inside medium of lower inslot portion continuously upwards promote to upper groove inside to make inside medium be in the circulation flow state, guarantee that medium temperature is close invariable, guarantee the quenching effect.
As a preferred technical scheme of the utility model, intermediate bottom's upper end surface sets up the U-shaped through-hole, and the upper position inslot portion between two adjacent intermediate bottom sets up the intermediate conductor wheel, the extreme lower that the intermediate conductor was taken turns is less than the extreme lower of U-shaped through-hole, through the design of U-shaped through-hole, makes the steel wire can not rock at twitch process, and adopts the structural design of intermediate conductor wheel, guarantees the height when the steel wire twitches, avoids the steel wire to float on the liquid surface because of the tensile problem of axis.
As a preferred technical scheme of the utility model, the upper trough sets up tip wire wheel respectively along length direction's both ends.
Compared with the prior art, the beneficial effects of the utility model are that: this online water bath quenching of steel wire matches quenching groove fast is through carrying out region division in the upper tank inside, and carry out independent control to each region, through the control of each regional inside liquid filling height, realizes the adjustment of steel wire in the liquid time, and adopts the baffle to open the mode of sluicing fast, realizes matching fast, guarantees the accuracy of quenching time.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the back structure of the present invention;
fig. 3 is a top view of the present invention;
fig. 4 is a cross-sectional view of the utility model at a;
fig. 5 is a cross-sectional view of the utility model at the position B;
fig. 6 is a schematic view of the baffle mechanism of the present invention.
In the figure: 1 lower tank, 101 medium pipe, 102 water pump, 103 water supply pipe, 2 upper tank, 201 middle clapboard, 202 middle guide wire wheel, 203 end guide wire wheel, 3 baffle mechanism, 301 baffle, 302 connecting rod, 303 cylinder.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-6, the present invention provides a technical solution: a steel wire on-line water bath quenching rapid matching quenching tank comprises a lower tank 1 and an upper tank 2, wherein the upper tank 2 is arranged above the inside of the lower tank 1, a liquid lifting device is arranged between the lower tank 1 and the upper tank 2, and a medium pipe 101 is arranged inside the lower tank 1;
the interior of the upper tank 2 is provided with N groups of intermediate partition boards 201, N is larger than or equal to 1, the interior of the upper tank 2 is uniformly divided into N +1 groups of independent areas along the length direction by the intermediate partition boards 201, the bottom or the side wall of each independent area is provided with a hole, and the hole is provided with a baffle mechanism 3 capable of being opened rapidly.
Every solitary region in superior groove 2 inside all corresponds installation liquid hoisting device, and liquid hoisting device is including the upper hose 103 that communicates superior groove 2 and inferior groove 1, and water pump 102 concatenates in the upper hose 103 inside, and through water pump 102 sustained action, it is inside to last upwards promoting superior groove 2 with the inside medium in inferior groove 1 to make inside medium be in the circulation flow state, guarantee that the medium temperature is close invariable, guarantee the quenching effect.
The upper end surface of intermediate bottom 201 sets up the U-shaped through-hole, and the inside intermediate conductor wheel 202 that sets up of upper groove 2 between two adjacent intermediate bottom 201, and the lowest position of intermediate conductor wheel 202 is less than the lowest position of U-shaped through-hole, through the design of U-shaped through-hole, makes the steel wire can not rock at twitch the process, and adopts the structural design of intermediate conductor wheel 202, guarantees the height when the steel wire twitches, avoids the steel wire to float on the liquid surface because of the tensile problem of axis.
The water pump 102 and the air cylinder 303 are of the types commonly used in the market, and the wiring and control modes are commonly used in the market.
When in use: filling liquid for quenching, such as sodium polyacrylate solution with the concentration of 10%, in the lower tank 1, communicating the medium pipe 101 with an external condensing medium circulating device, so that the temperature of the medium in the lower tank 1 is kept stable, lifting the quenching liquid in the lower tank 1 into the upper tank 2 under the action of the water pump 102, and overflowing the liquid in the upper tank 2 into the lower tank 1 when the liquid in the upper tank 2 exceeds the tank body;
in the quenching process, a steel wire passes through a U-shaped through hole in the middle of the partition plate 201 under the action of the end wire guide wheel 203 and the middle wire guide wheel 202, the liquid time required for quenching is 5s according to the drawing speed of the steel wire, the linear speed of 8m/s and the initial temperature of 920-, the length of the steel wire in the liquid can be changed, and the accuracy of the time of the steel wire in the liquid can be ensured.
The utility model discloses a carry out region division in 2 inside upper tank, and carry out the independent control to each region, through the control of each regional inside liquid packing height, realize the steel wire in the adjustment of liquid time, and adopt baffle 301 to open the mode of sluicing fast, realize the quick matching, guarantee the accuracy of quenching time.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. The utility model provides an online water bath quenching of steel wire matches quenching groove fast, includes next tank (1) and last groove (2), its characterized in that: the upper tank (2) is arranged above the inner part of the lower tank (1), a liquid lifting device is arranged between the lower tank (1) and the upper tank (2), and a medium pipe (101) is arranged in the lower tank (1);
n groups of intermediate partition plates (201) are arranged inside the upper tank (2), N is larger than or equal to 1, the intermediate partition plates (201) divide the inside of the upper tank (2) into N +1 groups of independent areas uniformly along the length direction, the bottom or the side wall of each independent area is provided with an opening, and the opening is provided with a baffle mechanism (3) capable of being opened rapidly.
2. The steel wire on-line water bath quenching rapid matching quenching tank as claimed in claim 1, characterized in that: baffle mechanism (3) are including baffle (301) and connecting rod (302), the one end of baffle (301) is passed through the hinge and is articulated with the lateral wall of last groove (2), the surface of baffle (301) sets up the bar spout along perpendicular to last groove (2) length direction, the one end and the bar spout slidable mounting of connecting rod (302), the intermediate position of connecting rod (302) and the vertical rotation installation of the cell wall of next groove (1), hinged joint cylinder (303) is passed through to the other end of connecting rod (302), the stiff end of cylinder (303) and the vertical rotation installation of the outer wall of next groove (1).
3. The steel wire on-line water bath quenching rapid matching quenching tank as claimed in claim 1, characterized in that: and each independent area in the upper tank (2) is correspondingly provided with a liquid lifting device, the liquid lifting device comprises an upper water pipe (103) communicated with the upper tank (2) and the lower tank (1), and a water pump (102) is connected in series in the upper water pipe (103).
4. The steel wire on-line water bath quenching rapid matching quenching tank as claimed in claim 1, characterized in that: the upper end surfaces of the middle partition plates (201) are provided with U-shaped through holes, middle wire guide wheels (202) are arranged in the upper grooves (2) between two adjacent middle partition plates (201), and the lowest position of each middle wire guide wheel (202) is lower than that of each U-shaped through hole.
5. The steel wire on-line water bath quenching rapid matching quenching tank as claimed in any one of claims 1 to 4, characterized in that: end guide wheels (203) are respectively arranged at two ends of the upper groove (2) along the length direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921568895.3U CN210438776U (en) | 2019-09-20 | 2019-09-20 | Online water bath quenching of steel wire matches quenching groove fast |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921568895.3U CN210438776U (en) | 2019-09-20 | 2019-09-20 | Online water bath quenching of steel wire matches quenching groove fast |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210438776U true CN210438776U (en) | 2020-05-01 |
Family
ID=70410920
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921568895.3U Active CN210438776U (en) | 2019-09-20 | 2019-09-20 | Online water bath quenching of steel wire matches quenching groove fast |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210438776U (en) |
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2019
- 2019-09-20 CN CN201921568895.3U patent/CN210438776U/en active Active
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