CN210434235U - Purification system with purification jar regenerative pressure monitoring function - Google Patents
Purification system with purification jar regenerative pressure monitoring function Download PDFInfo
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- CN210434235U CN210434235U CN201920895475.XU CN201920895475U CN210434235U CN 210434235 U CN210434235 U CN 210434235U CN 201920895475 U CN201920895475 U CN 201920895475U CN 210434235 U CN210434235 U CN 210434235U
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Abstract
The utility model provides a purification system with purification jar regeneration pressure monitoring function, is through being equipped with regeneration pressure monitoring device on the pipeline of regeneration gas inlet front end, including setting gradually ninth pneumatic valve, bellows metering valve, check valve, pressure transmitter, the entry of ninth pneumatic valve links to each other with the export of fourth pneumatic valve, second pneumatic valve respectively, and pressure transmitter's export links to each other with the import of fifth pneumatic valve, seventh pneumatic valve respectively. The regenerated gas pressure of the purification tank is adjusted through the bellows metering valve, when the main pneumatic valve leaks, the pressure in the purification tank rises, and after the pressure exceeds the adjusted set pressure value, the overpressure alarm of the pressure transmitter is triggered, so that the regenerated pressure monitoring function is effectively played.
Description
Technical Field
The utility model relates to a gas treatment, purification regeneration field especially relate to a purification system that has purification jar regeneration pressure monitoring function that semiconductor electron gas trade was used.
Background
Fig. 1 shows a purification system of the prior art, which comprises the following steps: the process GAS enters the purification system through the GAS inlet (fed GAS), enters the purification tank a through the main pneumatic valve AV1A for purification, and is discharged from the GAS outlet (PURIFIED GAS) through the main pneumatic valve AV2A for use by the back end of the customer. The purification system is designed into a full-automatic in-situ regeneration system, a double-tank parallel structure is used, one is started for standby, when the purification tank A is used for purification, the purification tank B is in a standby state, when the impurity removal capacity of materials in the purification tank A is saturated, the purification tank B is immediately switched to be purified, the saturated purification tank A is regenerated, and therefore continuous and uninterrupted air supply to the back end of a client is achieved.
And (3) a regeneration process: when the purification tank B is purified, the purification tank a is regenerated. The pneumatic valves AV1B and AV2B are in an open state and are normally purified, high-purity air is supplied to the rear end, and all other valves are in a closed state. And (3) starting regeneration, firstly opening the pneumatic valves AV4A and AV3A, enabling the ultra-pure process gas purified by the purification tank B to enter the purification tank A through the pneumatic valve AV4A, regenerating the purification tank A, and discharging the regenerated tail gas through a heat dissipation device, the pneumatic valve AV3A and a tail gas pipeline. In the regeneration process, the pressure of the regeneration gas in the purification tank A is the same as the pressure of the process gas outlet of the purification tank B, the flow rate of the regeneration gas is regulated by a needle valve NV1 at the rear end of AV3A, and the float flowmeter FM01 displays the regeneration flow rate, so that the regeneration process of the purification tank A is realized. The purification capacity of the purification tank A is reduced to the initial state mainly by the reverse purge and reduction reaction of the regeneration gas to the purification tank A in the regeneration process.
However, the purification system technology in the prior art has many problems, specifically:
firstly, in the actual use process of a user, when the purification tank is saturated, the purification tank is regenerated, for example, in the regeneration process of the purification tank A, when the closed pneumatic valve AV1/2A has no leakage, the regeneration flow has no problem. However, when the closed pneumatic valve AV1/2A leaks, the front end inlet process gas pressure is higher than the regeneration gas pressure (the process gas outlet pressure after purification in the B tank), pressure drop will occur from inlet to outlet through the pneumatic valve and the purification tank, the actually adjusted regeneration flow passes through the pneumatic valves AV1A, AV3A and is discharged through the tail gas pipeline, so that the purification tank a cannot reach the regeneration purpose, and the regeneration gas is not regenerated according to the designed gas path. Meanwhile, the purified process gas with too high impurity content can pollute the purification tank A, and finally the purification tank A cannot be fully regenerated, so that the gas purity required by a user cannot be achieved during purification of the purification tank A, the use of the rear end of the user is influenced, waste products are generated, and the user loss is caused. In this process, there is no effective means to monitor whether the air-operated valve AV1A is leaking.
Secondly, due to the pressure drop of the valve, the pressure of the unpurified process gas at the front end is higher than that of the purified process gas, so that the unpurified process gas enters the purification tank A through AV1A and flows into the rear-end process gas through AV4B or AV2B, pollution is brought to the rear-end gas, waste products are produced in products produced at the rear end of a user, and user loss is caused. In this process, there is no effective means to monitor whether the air-operated valve AV1A is leaking.
While the analysis for other types of regeneration techniques under the prior art is as follows:
sunic acid purifier as shown in fig. 2: the flow of the regeneration tail gas is controlled by using a flow meter FM01 with a control valve at the regeneration inlet end of the purification tank (namely, the flow of the regeneration tail gas is regulated by using a flow meter FM01 with a control valve at the rear end of AV5 and the front end of AV4A/AV 4B), and the regeneration tail gas is directly discharged by using a pneumatic valve AV3A/AV3B, and the rear end of the regeneration tail gas is not provided with a flow control valve. In this state, the pressure in the regeneration purification tank was slightly more than 1 atmosphere. In this state, if the main valve AV1B (main inlet valve) leaks, the pressure of the front-end inlet process gas (generally 6-10Barg) is much higher than the pressure of the regeneration gas, and the process gas which is not purified has too high impurity content, which can pollute the B tank and finally cause the B tank to be not fully regenerated, so that the gas purity required by the user can not be achieved when the B tank is purified, the use at the back end of the user is affected, waste products occur, and the user loss is caused.
Meanwhile, the main valve AV1/2B leaks, the regeneration flow is increased, the regeneration temperature is reduced, the preset requirement cannot be met, and insufficient regeneration is caused, so that the gas purity required by a user cannot be met during purification of the purification tank, the use at the rear end of the user is influenced, waste products are produced, and the user loss is caused. Currently there is no effective way to monitor.
In addition, when the regeneration purification tank is in a state slightly larger than 1 atmospheric pressure, if the tail gas pipeline at the rear end is connected with other gas tail gas pipelines in parallel, the tail gas pressure of other pipelines is too high and reversely enters the purification tank, so that the purification tank is polluted, the subsequent operation of the purifier is influenced, the use at the rear end of a user is influenced, waste products are generated, and the user loss is caused. Although the tail gas pipeline is designed with a one-way valve, under the condition of specific pressure difference between the gas inlet and the gas outlet, the one-way valve is in an open state, so that the reverse action cannot be realized, and the backflow of external polluted gas cannot be effectively controlled.
SAES purifier as shown in fig. 3: the regeneration inlet end of the regeneration purification tank is controlled by using a mass flow controller MFC-1 (namely, the mass flow controller MFC-1 is used at the back end of AV5 and the front end of AV4A/AV 4B), the regeneration tail gas is directly discharged through a pneumatic valve AV3A/AV3B, and the back end of the regeneration purification tank is free of a flow control valve. In this state, the pressure in the regeneration tank is slightly greater than 1 atmosphere. And a tail gas pipeline is connected with a rupture disk pressure relief pipeline in parallel to protect the regeneration purification tank. If the process gas main valve AV1B (gas main valve) leaks, the pressure of the regeneration tank rises because the pressure of the front-end gas inlet process gas is far higher than the pressure of the regeneration gas (generally 6-10Bargg), but the pressure does not reach the bursting pressure of a rupture disk BD1/BD2, the B tank can be polluted because the content of impurities of the unpurified process gas is too high, and finally the B tank cannot be fully regenerated, so that the gas purity required by a user cannot be achieved during purification of the B tank, the use of the rear end of the user is influenced, waste products are generated, and the user loss is caused.
Once the leakage is too large, the pressure of the regeneration tank is increased to be higher than the pressure of a tail gas pipeline rupture disk BD1/BD2, the rupture disk is exploded to start pressure relief and cannot be replaced in a short time, a large amount of gas is discharged through a pressure relief pipeline, and resource waste is caused to cause loss for users. If not in time changing, wait for another 1 jar to reach the saturation state, can't switch again, will influence user's whole production line operation. Potential safety hazards exist.
In summary, the purification systems of the prior art have various problems, and the purification requirements have not been met.
SUMMERY OF THE UTILITY MODEL
In order to solve the above problem of the prior art, the utility model provides a purification system with purification jar regeneration pressure monitoring function can effective control regeneration pressure, reaches main pneumatic valve leakage monitoring under the regeneration state.
The utility model discloses a purification system with purification jar regenerative pressure monitoring function, its concrete structure is as follows:
a purification system with a purification tank regeneration pressure monitoring function comprises a first purification tank and a second purification tank, wherein one end of the first purification tank is connected to an air inlet through a first pneumatic valve, the other end of the first purification tank is connected to an air outlet through a second pneumatic valve, and two ends of the second purification tank are connected with the first purification tank in parallel through a third pneumatic valve and a fourth pneumatic valve respectively; the outlet of the fourth pneumatic valve is connected with a tail gas pipeline after being sequentially connected with a fifth pneumatic valve, a first purification tank, a regenerated tail gas heat dissipation device and a sixth pneumatic valve; the second pneumatic valve export inserts the tail gas pipeline through connecting gradually behind seventh pneumatic valve, the purification jar of second, regeneration tail gas heat abstractor, the eighth pneumatic valve, its characterized in that: be equipped with regeneration pressure monitoring device on the sharing pipeline between fourth pneumatic valve export to fifth pneumatic valve and second pneumatic valve export to the seventh pneumatic valve, including setting gradually ninth pneumatic valve, bellows metering valve, check valve, pressure transmitter, the entry of ninth pneumatic valve links to each other with the export of fourth pneumatic valve, second pneumatic valve respectively, and pressure transmitter's export links to each other with the import of fifth pneumatic valve, seventh pneumatic valve respectively.
The pressure transmitter is a pressure transmitter with a touch display screen for displaying real-time pressure.
The tail gas pipeline comprises a needle valve and a flowmeter with a control valve which are arranged in sequence.
Use the utility model discloses a purification system with purification jar regenerative pressure monitoring function has obtained following beneficial effect:
1. the pressure and the flow in the purification tank are adjusted through the bellows metering valve, when the first pneumatic valve and the second pneumatic valve leak, the pressure in the purification tank is certainly increased, when the pressure is higher than a set value adjusted by the bellows metering valve and a pressure alarm line of the pressure transmitter, overpressure alarm of the pressure transmitter is triggered, regeneration is stopped, and recovery is carried out after on-site investigation, so that leakage monitoring of the corresponding pneumatic valves is achieved. The regeneration reliability of the purifier is ensured, and the loss of customers caused by the problems in the regeneration process is avoided.
2. When the first pneumatic valve leaks greatly, the pressure in the purification tank rises to a set value quickly, an overpressure alarm is not triggered (the pressure transmitter fails), and when the pressure rises to exceed the pressure of the purified process gas, the one-way valve prevents the intake process gas from flowing into the purified process gas reversely, so that the quality of the purified process gas can be effectively ensured, and the back-end equipment of a client is protected.
3. The pressure transmitter can display real-time pressure through the touch display screen and can also give an audible and visual alarm to prompt a user.
Drawings
FIG. 1 is a schematic diagram of a purification system of the prior art;
FIG. 2 is a schematic diagram of a sunic acid purifier of the prior art;
FIG. 3 is a schematic diagram of a SAES purifier of the prior art;
FIG. 4 is a schematic diagram of a purification system with a function of monitoring the regeneration pressure of a purification tank according to the present invention;
fig. 5 is a schematic structural diagram of a purification system with a function of monitoring regeneration pressure of a purification tank according to the present invention.
Detailed Description
The following describes a purification system with a function of monitoring the regeneration pressure of a purification tank according to the present invention with reference to the accompanying drawings and examples.
As shown in fig. 4 and 5, the purification system with the function of monitoring the regeneration pressure of the purification tank of the present invention comprises a first purification tank a and a second purification tank B, wherein one end of the first purification tank a is connected to the air inlet through a first pneumatic valve AV1A, the other end of the first purification tank a is connected to the air outlet through a second pneumatic valve AV2A, and the two ends of the second purification tank are respectively connected in parallel with the first purification tank a through a third pneumatic valve AV1B and a fourth pneumatic valve AV 2B; the outlet of the fourth pneumatic valve AV2B is connected with a tail gas pipeline after being sequentially connected with a fifth pneumatic valve AV4A, a first purification tank A, a regenerated tail gas heat dissipation device C and a sixth pneumatic valve AV 3A; the outlet of the second pneumatic valve AV2A is connected with a tail gas pipeline after being sequentially connected with a seventh pneumatic valve AV4B, a second purification tank B, a regenerated tail gas heat dissipation device C and an eighth pneumatic valve AV3B, and the tail gas pipeline comprises a needle valve NV1 and a flow meter FMO1 which are sequentially arranged. Different from the prior art, a regeneration pressure monitoring device is arranged on a section of common pipeline between the outlet of the fourth pneumatic valve AV2B to the outlet of the fifth pneumatic valve AV4A and the outlet of the second pneumatic valve AV2A to the seventh pneumatic valve AV4B, and comprises a ninth pneumatic valve AV5, a bellows metering valve BMV1, a check valve CV1 and a pressure transmitter PX2 which are sequentially arranged, wherein the inlet of the ninth pneumatic valve AV5 is respectively connected with the outlets of the fourth pneumatic valve AV2B and the second pneumatic valve AV2A, and the outlet of the pressure transmitter PX2 is respectively connected with the inlets of the fifth pneumatic valve AV4A and the seventh pneumatic valve AV 4B.
Pressure transmitter PX2 is optionally a pressure transmitter having a touch screen display for displaying real-time pressure.
The tail gas pipeline comprises a needle valve NV1 and a flow meter FMO1 which are arranged in sequence.
Examples
Taking the first purification tank a regeneration as an example, when the first purification tank a is regenerated, the third and fourth pneumatic valves AV1/2B are opened for normal purification, and all other valves are closed. And (3) starting regeneration, opening the ninth pneumatic valve AV5, the fifth pneumatic valve AV4A and the sixth pneumatic valve AV3A, allowing the ultra-high purity process gas purified by the second purification tank B to enter the first purification tank A through the ninth pneumatic valve AV5, the bellows metering valve BMV1, the check valve CV1 and the pneumatic valve AV4A, regenerating the first purification tank A, and discharging the regenerated tail gas through a regenerated tail gas heat radiator C and the sixth pneumatic valve AV3A through a tail gas pipeline. In the regeneration process, a first purification tank A (a second purification tank B) in a regeneration state is adjusted through a bellows metering valve BMV1, the pressure of the regeneration gas in the first purification tank A is 2.5Barg, a pressure transmitter outputs a 4-20 mA signal, the pressure in the first purification tank A is displayed on a touch screen, the flow of the regeneration gas is adjusted by a needle valve NV1 at the rear end of a sixth pneumatic valve AV3A to be 20SLM, a float flowmeter FM01 displays the regeneration flow, the regeneration pressure of the first purification tank A is kept to be far lower than the pressure of the process gas, the regeneration pressure is also higher than the back pressure generated by a common tail gas pipeline, and the backflow of pollution gas of other tail gas pipelines is prevented.
The embodiment comprises the following steps:
the flow regulation process of the regenerated gas comprises the following steps: the pressure in the purification tank is adjusted to be 2.5Barg and the flow rate is adjusted to be 20SLM through the matching of a bellows metering valve BMV1 and a rear end needle valve NV 1.
Step 1: the bellows metering valve BMV1 was adjusted to 3Barg first, and then the flow was adjusted to 20SLM through the rear needle valve NV1, at which time the pressure in the purification tank was reduced.
Step 2: if the pressure in the purification tank is below 2.5Barg, the pressure is then increased to 2.5Barg via bellows metering valve BMV1, which may be greater than 20SLM, and the needle valve NV1 is adjusted to reduce the flow to 20SLM (which may be greater than 2.5 Barg).
And step 3: the pressure was then fine tuned to 2.5Barg via bellows metering valve BMV1, and the pressure in the purification tank was stabilized at 2.5Barg and a flow rate of 20SLM by repeated adjustment of bellows metering valve BMV1 and needle valve NV 1.
The pressure in the purification tank is adjusted to 2.5Barg by the adjusting method, the flow rate is 20SLM, when the first pneumatic valve AV1/2A leaks, the pressure in the purification tank is certainly increased, when the pressure is higher than 5Barg (the normal purification process air pressure is 8Barg), the overpressure alarm of the pressure transmitter is triggered, the regeneration is stopped, and the pressure is recovered after the on-site investigation, so that the leakage monitoring of the first pneumatic valve AV1A/AV2A is realized.
When the first pneumatic valve AV1A has large leakage, the pressure in the purification tank is quickly increased to 5Barg without triggering overpressure alarm, the pressure transmitter fails, and when the pressure is increased to exceed the pressure of the purified process gas, the one-way valve CV1 prevents the intake process gas from reversely flowing into the purified process gas, so that the quality of the purified process gas can be effectively ensured, and the back-end equipment of a client is protected. And when the pressure transmitter is not failed, when the pressure in the purification tank reaches 5Barg, an overpressure alarm is triggered, the regeneration is stopped, the ninth pneumatic valve AV5, the fifth pneumatic valve AV4A and the sixth pneumatic valve AV3A are closed, and the regeneration can be recovered after the problems are checked.
In addition, the overpressure alarm can be realized by the pressure transmitter providing 4-20 mA signal communication to the PLC, the PLC displays the signal on a touch screen of a user interface, and the user is prompted through audible and visual alarm, so that the alarm is realized.
The purification system with the function of monitoring the regeneration pressure of the purification tank of the utility model adjusts the pressure and the flow in the purification tank through the bellows metering valve, when the first pneumatic valve and the second pneumatic valve are leaked, the pressure in the purification tank is certainly increased, when the pressure is higher than a set value regulated by the corrugated pipe metering valve, the overpressure alarm of the pressure transmitter is triggered, the regeneration is stopped, the recovery is carried out after the on-site investigation, thereby achieving the leakage monitoring of the corresponding pneumatic valve, when the first pneumatic valve has large leakage, the pressure in the purifying tank is quickly increased to a set value, the overpressure alarm (the pressure transmitter is out of work) is not triggered, when the pressure rises to exceed the pressure of the purified process gas, the one-way valve prevents the intake process gas from reversely flowing into the purified process gas, so that the quality of the purified process gas can be effectively ensured, and the back-end equipment of a client is protected. Additionally, the utility model discloses a pressure transmitter accessible touch display screen shows real-time pressure, can also carry out audible-visual alarm suggestion user.
The utility model discloses a purification system with purification jar regenerative pressure monitor function is applicable to the purification processing field of various gases.
Claims (3)
1. A purification system with a purification tank regeneration pressure monitoring function comprises a first purification tank (A) and a second purification tank (B), wherein one end of the first purification tank (A) is connected to an air inlet through a first pneumatic valve (AV1A), the other end of the first purification tank (A) is connected to an air outlet through a second pneumatic valve (AV2A), and the two ends of the second purification tank are respectively connected with the first purification tank (A) in parallel through a third pneumatic valve (AV1B) and a fourth pneumatic valve (AV 2B); the outlet of the fourth pneumatic valve (AV2B) is connected with a tail gas pipeline after being sequentially connected with a fifth pneumatic valve (AV4A), a first purification tank (A), a regenerated tail gas heat dissipation device (C) and a sixth pneumatic valve (AV 3A); the second pneumatic valve (AV2A) export inserts the tail gas pipeline through connecting gradually behind seventh pneumatic valve (AV4B), second purification jar (B), regeneration tail gas heat abstractor (C), the eighth pneumatic valve (AV3B), its characterized in that: a regeneration pressure monitoring device is arranged on a shared pipeline between an outlet of the fourth pneumatic valve (AV2B) and the fifth pneumatic valve (AV4A) and an outlet of the second pneumatic valve (AV2A) and the seventh pneumatic valve (AV4B), and comprises a ninth pneumatic valve (AV5), a corrugated pipe metering valve (BMV1), a one-way valve (CV1) and a pressure transmitter (PX2), wherein the inlet of the ninth pneumatic valve (AV5) is respectively connected with outlets of the fourth pneumatic valve (AV2B) and the second pneumatic valve (AV2A), and the pressure transmitter (PX2) is respectively connected with inlets of the fifth pneumatic valve (AV4A) and the seventh pneumatic valve (AV 4B).
2. A purification system with purification tank regeneration pressure monitoring function as claimed in claim 1, characterized in that said pressure transmitter (PX2) is a pressure transmitter with touch screen to display real time pressure.
3. The purification system with purification tank regeneration pressure monitoring function as claimed in claim 1, wherein the exhaust pipeline comprises a needle valve (NV1) and a flow meter (FMO1) which are arranged in sequence.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112076583A (en) * | 2019-06-14 | 2020-12-15 | 上海先普气体技术有限公司 | Purification system with purification tank regeneration pressure monitoring function and purification method |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112076583A (en) * | 2019-06-14 | 2020-12-15 | 上海先普气体技术有限公司 | Purification system with purification tank regeneration pressure monitoring function and purification method |
| CN112076583B (en) * | 2019-06-14 | 2024-09-24 | 上海先普气体技术有限公司 | Purification system with purification tank regeneration pressure monitoring function and purification method |
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