CN210427350U - Conveying device of fluorescent flaw detection assembly line - Google Patents
Conveying device of fluorescent flaw detection assembly line Download PDFInfo
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- CN210427350U CN210427350U CN201921298143.XU CN201921298143U CN210427350U CN 210427350 U CN210427350 U CN 210427350U CN 201921298143 U CN201921298143 U CN 201921298143U CN 210427350 U CN210427350 U CN 210427350U
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- 238000001514 detection method Methods 0.000 title abstract description 8
- 230000007246 mechanism Effects 0.000 claims abstract description 67
- 239000007788 liquid Substances 0.000 claims abstract description 40
- 238000007689 inspection Methods 0.000 claims abstract description 14
- 210000000078 claw Anatomy 0.000 claims abstract description 13
- 238000007599 discharging Methods 0.000 claims description 6
- 238000011084 recovery Methods 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 5
- 239000007921 spray Substances 0.000 claims description 4
- 230000002457 bidirectional effect Effects 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 2
- 239000012295 chemical reaction liquid Substances 0.000 abstract description 10
- 238000012864 cross contamination Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 6
- 238000004140 cleaning Methods 0.000 description 3
- 238000004945 emulsification Methods 0.000 description 2
- 238000005266 casting Methods 0.000 description 1
- 210000005056 cell body Anatomy 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000003302 ferromagnetic material Substances 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 239000006247 magnetic powder Substances 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 238000004506 ultrasonic cleaning Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
The utility model belongs to the field of nondestructive inspection, in particular to a conveying device of a fluorescence inspection assembly line, which comprises a horizontal conveying mechanism, a vertical lifting mechanism, a releasing and collecting mechanism, a clear liquid mechanism and a control mechanism; horizontal conveying mechanism includes horizontal support bar, lateral shifting board and horizontal drive arrangement, horizontal support bar installs in vertical support bar top, lateral shifting board has two, with horizontal support bar sets up perpendicularly, and two lateral shifting boards have linked firmly vertical hoist mechanism, vertical hoist mechanism includes vertical braced frame, carries and releases chain, hoisting frame, put and receive mechanism including the ware that opens and shuts, carry claw, first telescopic cylinder, clear solution mechanism includes the telescopic cylinder of second, receives liquid dish, nozzle, and control mechanism communicates with horizontal conveying mechanism, vertical hoist mechanism, put and receive mechanism, clear solution mechanism two-way respectively to its motion of controller. The utility model discloses can effectively avoid fluorescence flaw detection's reaction liquid to pollute operational environment and cross contamination.
Description
Technical Field
The utility model belongs to the nondestructive inspection field, concretely relates to fluorescence flaw detection assembly line conveyor.
Background
The fluorescent magnetic powder flaw detector is suitable for nondestructive inspection of parts made of ferromagnetic materials such as shafts, gears, disc sleeves and the like in the industries such as machinery, automobiles, war industry, aerospace, internal combustion engines, railways and the like. Extremely fine defects such as cracks and inclusions of slag on the surface and near-surface of the part due to casting, forging, welding, drawing, quenching, grinding, and fatigue can be found. The fluorescence inspection assembly line includes ultrasonic cleaning tank, immersion cleaning groove, stoving case, from emulsification infiltration groove, spray cleaning tank, emulsification tank and image display tank, in the work piece transportation process, has following problem:
after the previous process is completed, the workpiece is moved into the next process, the liquid in each tank is taken out by the container for holding the workpiece, and residual reaction liquid cannot be drained in a short time due to efficiency requirements, so that cross contamination of the reaction liquid is caused, and the effect of fluorescent flaw detection is influenced.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is that the work piece that above-mentioned traditional fluorescence flaw detection assembly line conveyor exists is in transportation process, and the remaining pollution of liquid influences next process reaction liquid.
The utility model discloses following technical scheme has specifically been adopted: a conveying device of a fluorescent flaw detection assembly line comprises a horizontal conveying mechanism, a vertical lifting mechanism, a releasing and collecting mechanism, a clear liquid mechanism and a control mechanism;
the horizontal conveying mechanism comprises horizontal supporting rods, two transverse moving plates and a horizontal driving device, the horizontal supporting rods are arranged above the vertical supporting rods, the vertical supporting rods are arranged on the ground of a factory, the two transverse moving plates are perpendicular to the horizontal supporting rods and fixedly connected with vertical lifting mechanisms, and the transverse moving plates are driven by the driving device to move left and right;
the vertical lifting mechanism comprises a vertical supporting frame, a lifting and releasing chain and a lifting frame, the vertical supporting frame is a cuboid frame erected by sectional materials, the length direction is the vertical direction, a motor and the lifting and releasing chain are arranged in the middle of the upper end of the vertical supporting frame, the motor drives the lifting and releasing chain to move up and down, and therefore the lifting and releasing chain drives the lifting frame to move up and down; the lower part of the lifting frame is provided with a releasing and collecting mechanism;
the folding and unfolding mechanism comprises two folding and unfolding devices, two lifting claws and two first telescopic cylinders, the two folding and unfolding devices comprise two lifting arms and cross beams connected with the two lifting arms, the two first telescopic cylinders are located at the bottom of the lifting frame, the telescopic parts face outwards, the telescopic part of each first telescopic cylinder is fixedly connected with the cross beam of the folding and unfolding device through a support, and when the two first telescopic cylinders contract, the two folding and unfolding parts are gathered inwards; when the two first telescopic cylinders extend out, the two opening and closing parts are far away from the outside, and the lower parts of the lifting arms are provided with lifting claws which transversely face outwards;
the clear liquid mechanism comprises a second telescopic cylinder, a liquid receiving disc and a nozzle, the liquid receiving disc is installed below the vertical supporting frame, two second telescopic cylinders are arranged below the liquid receiving disc, the telescopic cylinders can move the liquid receiving disc out of the position under the vertical supporting frame when extending out, the telescopic cylinders can retract the liquid receiving disc when contracting, the nozzle is arranged on a cross beam at the bottom of the lifting frame, and the nozzle can spray compressed gas;
the control mechanism is respectively communicated with the horizontal conveying mechanism, the vertical lifting mechanism, the releasing and collecting mechanism and the clear liquid mechanism in a bidirectional way, and controls the motion of the controller.
Further, horizontal drive device includes motor, conveying chain, gear, rack, bearing, actuating lever, and the motor setting is on the lateral shifting board, and the actuating lever passes through the bearing to be connected with the lateral shifting board, has three gear on the actuating lever, the gear links firmly respectively at actuating lever both ends and middle part, and the rack setting is on horizontal support pole, and the motor drives actuating lever middle part gear revolve, and actuating lever tip wheel and rack toothing moves about on the rack when the actuating lever is just reversing to drive the lateral shifting board and remove.
Furthermore, four sliding rods are arranged on the inner sides of four vertical sectional materials of the vertical supporting frame, four limiting blocks are arranged on the corresponding part of the lifting frame, and the limiting blocks penetrate through the sliding rods to play a guiding role so as to avoid the lifting frame from deviating during up-and-down movement.
Furthermore, the liquid receiving disc is provided with a liquid discharging hole and a recovery pipe, and the recovery pipe is connected with the liquid discharging hole.
Furthermore, twelve nozzles are uniformly arranged below four cross beams at the bottom of the lifting frame, and the nozzles are inclined inwards and face towards the carried charging basket.
Furthermore, the lifting claw is V-shaped, four inward-arranged lapping rods are arranged on the charging basket, and the lapping rods are cylindrical.
Furthermore, the charging basket is a rectangular box body without a cover, and the side surface and the bottom surface of the box body are both hollow stainless steel plates.
The principle of the utility model is that:
the transverse moving plate drives the vertical lifting mechanism to move left and right, so that the charging basket is driven to move left and right; the lifting chain is contracted and contracted to drive the charging basket to move up and down; after the charging basket falls into the tank body, the opener gathers, the lifting claw is separated from the charging basket, and the opener is lifted again; after the reaction time is over, the opener is moved to the position of the charging basket, and the lifting claw is buckled on the upper part of the charging basket according to the opener principle; after the charging basket is lifted, the liquid receiving disc moves to the lower part of the charging basket to receive the dropped reaction liquid, and the high-pressure gas is sprayed out of the nozzle to blow the reaction liquid into the liquid receiving disc.
The utility model has the advantages that: the nozzle is arranged, so that the separation of residual reaction liquid and a workpiece can be accelerated, and the cross contamination between the residual reaction liquid and the reaction liquid in another tank body in the next process can be avoided.
Drawings
FIG. 1 is a front view of the fluorescence inspection assembly line conveying device of the present invention;
fig. 2 is a schematic perspective view of the fluorescent inspection assembly line conveying device of the present invention.
Fig. 3 is an enlarged view of the vertical lifting mechanism, the retracting mechanism, and the cleaning mechanism of fig. 1 according to the present invention.
In the figure: 1. horizontal support bar, 2, vertical support bar, 3, lateral shifting board, 4, vertical braced frame, 5, carry put the chain, 6, the ware that opens and shuts, 7, carry the claw, 8, first telescopic cylinder, 9, the charging basket, 10, connect the liquid dish, 11, promote the frame, 12, the nozzle, 13, the slide bar, 14, cell body, 15, the telescopic cylinder of second, 16, stopper.
Detailed Description
The following detailed description of the present invention will be made in conjunction with the accompanying drawings and specific embodiments.
As shown in fig. 1, 2 and 3, a conveying device of a fluorescence flaw detection assembly line comprises a horizontal conveying mechanism, a vertical lifting mechanism, a releasing and collecting mechanism, a clear liquid mechanism and a control mechanism;
the horizontal conveying mechanism comprises a horizontal supporting rod 1, two transverse moving plates 3 and a horizontal driving device, wherein the horizontal supporting rod 1 is installed above a vertical supporting rod 2, the vertical supporting rod 2 is arranged on the ground of a factory, the two transverse moving plates 3 are vertically arranged with the horizontal supporting rod 1, the two transverse moving plates 3 are fixedly connected with a vertical lifting mechanism, and the transverse moving plates 3 move left and right under the driving of the driving device;
the vertical lifting mechanism comprises a vertical supporting frame 4, a lifting and releasing chain 5 and a lifting frame 11, the vertical supporting frame 4 is a rectangular frame erected by sectional materials, the length direction is the vertical direction, a motor and the lifting and releasing chain 5 are arranged in the middle of the upper end of the vertical supporting frame 4, the motor drives the lifting and releasing chain 5 to move up and down, and therefore the lifting and releasing chain 5 drives the lifting frame 11 to move up and down; the lower part of the lifting frame 11 is provided with a releasing and collecting mechanism;
the folding and unfolding mechanism comprises two folding and unfolding devices 6, two lifting claws 7 and two first telescopic cylinders 8, the two folding and unfolding devices 6 comprise two lifting arms and cross beams connected with the two lifting arms, the number of the first telescopic cylinders 8 is two, the two first telescopic cylinders are positioned at the bottom of the lifting frame 11, the telescopic parts face outwards, the telescopic part of each first telescopic cylinder 8 is fixedly connected with the cross beam of the folding and unfolding device 6 through a support, and when the two first telescopic cylinders 8 contract, the two folding and unfolding parts are gathered inwards; when the two first telescopic cylinders 8 extend out, the two opening and closing parts are far away from the outside, and the lower parts of the lifting arms are provided with lifting claws 7 which transversely face outwards;
the clear liquid mechanism comprises a second telescopic cylinder 15, a liquid receiving disc 10 and a nozzle 12, the liquid receiving disc 10 is installed below the vertical supporting frame 4, two second telescopic cylinders 15 are arranged below the liquid receiving disc 10, the telescopic cylinders can move the liquid receiving disc 10 out of the position right below the vertical supporting frame 4 when the telescopic cylinders extend out, the telescopic cylinders can retract the liquid receiving disc 10 when the telescopic cylinders contract, the nozzle 12 is arranged on a cross beam at the bottom of the lifting frame 11, and the nozzle 12 can spray compressed gas;
the control mechanism is respectively communicated with the horizontal conveying mechanism, the vertical lifting mechanism, the releasing and collecting mechanism and the clear liquid mechanism in a bidirectional way, and controls the motion of the controller.
In practical application, horizontal drive device includes motor, conveying chain, gear, rack, bearing, actuating lever, and the motor setting is on lateral shifting board 3, and the actuating lever passes through the bearing to be connected with lateral shifting board 3, has three gear on the actuating lever, the gear links firmly respectively at actuating lever both ends and middle part, and the rack setting is on horizontal support pole 1, and the motor drives actuating lever middle part gear revolve, and actuating lever tip wheel and rack toothing move about on the rack during actuating lever positive and negative rotation to drive lateral shifting board 3 and remove.
In practical application, four sliding rods 13 are arranged on the inner sides of four vertical sectional materials of the vertical supporting frame 4, four limiting blocks 16 are arranged on the corresponding part of the lifting frame 11, and the limiting blocks 16 penetrate through the sliding rods 13 to play a guiding role so as to avoid the deviation of the lifting frame 11 during up-and-down movement.
In practical application, the liquid receiving tray 10 is provided with a liquid discharging hole and a recovery pipe, and the recovery pipe is connected with the liquid discharging hole.
In practical application, twelve nozzles 12 are uniformly arranged below four cross beams at the bottom of the lifting frame 11, and the nozzles 12 are inclined inwards and face the loaded charging basket 9.
In practical application, the lifting claw 7 is in a V shape, four inward-arranged lapping rods are arranged on the charging basket 9, and the lapping rods are cylindrical.
In practical application, the charging basket 9 is a rectangular box body without a cover, and the side surface and the bottom surface of the box body are both hollow stainless steel plates.
To sum up, the utility model discloses stable in structure can effectively avoid fluorescence to detect a flaw's reaction liquid polluted working environment and cross contamination.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It should be understood by those skilled in the art that the foregoing embodiments are merely illustrative of the technical concepts and features of the present invention, and the purpose of the present invention is to provide a person skilled in the art with the ability to understand the contents of the present invention and implement the same, and not to limit the scope of the present invention.
Claims (7)
1. The utility model provides a fluorescence inspection assembly line conveyor which characterized in that: comprises a horizontal conveying mechanism, a vertical lifting mechanism, a releasing and collecting mechanism, a clear liquid mechanism and a control mechanism;
the horizontal conveying mechanism comprises a horizontal supporting rod (1), two transverse moving plates (3) and a horizontal driving device, wherein the horizontal supporting rod (1) is installed above a vertical supporting rod (2), the vertical supporting rod (2) is arranged on the ground of a factory, the two transverse moving plates (3) are vertically arranged with the horizontal supporting rod (1), the two transverse moving plates (3) are fixedly connected with a vertical lifting mechanism, and the transverse moving plates (3) move left and right under the driving of the driving device;
the vertical lifting mechanism comprises a vertical supporting frame (4), a lifting and placing chain (5) and a lifting frame (11), the vertical supporting frame (4) is a cuboid frame erected by sectional materials, the length direction is the vertical direction, a motor and the lifting and placing chain (5) are arranged in the middle of the upper end of the vertical supporting frame (4), the motor drives the lifting and placing chain (5) to move up and down, and therefore the lifting and placing chain (5) drives the lifting frame (11) to move up and down; the lower part of the lifting frame (11) is provided with a releasing and collecting mechanism;
the folding and unfolding mechanism comprises two folding and unfolding devices (6), lifting claws (7) and first telescopic cylinders (8), the folding and unfolding devices (6) comprise two lifting arms and cross beams connected with the lifting arms, the number of the first telescopic cylinders (8) is two, the two folding and unfolding devices are positioned at the bottom of the lifting frame (11), the telescopic parts face to the outside, the telescopic part of each first telescopic cylinder (8) is fixedly connected with the cross beam of the folding and unfolding device (6) through a support, and when the two first telescopic cylinders (8) contract, the two folding and unfolding parts are gathered to the inside; when the two first telescopic cylinders (8) extend out, the two opening and closing parts are far away from the outside, and the lower parts of the lifting arms are provided with lifting claws (7) which transversely face outwards;
the clear liquid mechanism comprises a second telescopic cylinder (15), a liquid receiving disc (10) and a nozzle (12), the liquid receiving disc (10) is installed below the vertical supporting frame (4), two second telescopic cylinders (15) are arranged below the liquid receiving disc (10), the telescopic cylinder can move the liquid receiving disc (10) out of the position under the vertical supporting frame (4) when extending out, the telescopic cylinder can retract the liquid receiving disc (10) when contracting, the nozzle (12) is arranged on a cross beam at the bottom of the lifting frame (11), and the nozzle (12) can spray compressed gas;
the control mechanism is respectively communicated with the horizontal conveying mechanism, the vertical lifting mechanism, the releasing and collecting mechanism and the clear liquid mechanism in a bidirectional way, and controls the motion of the controller.
2. The fluorescence inspection flow line conveying device according to claim 1, characterized in that: horizontal drive device includes motor, conveying chain, gear, rack, bearing, actuating lever, and the motor setting is on lateral shifting board (3), and the actuating lever passes through the bearing to be connected with lateral shifting board (3), has three gear on the actuating lever, the gear links firmly respectively at actuating lever both ends and middle part, and the rack setting is on horizontal support pole (1), and the motor drives actuating lever middle part gear revolve, and actuating lever tip wheel and rack toothing moves about on the rack during actuating lever positive and negative rotation to drive lateral shifting board (3) and remove.
3. The fluorescence inspection flow line conveying device according to claim 2, characterized in that: four vertical section bar inboards of vertical braced frame (4) are provided with four slide bars (13), lifting frame (11) correspond the part and have four stopper (16), and stopper (16) pass slide bar (13) and play the guide effect to skew when avoiding lifting frame (11) up-and-down motion.
4. The fluorescence inspection flow line conveying device according to claim 2, characterized in that: the liquid receiving disc (10) is provided with a liquid discharging hole and a recovery pipe, and the recovery pipe is connected with the liquid discharging hole.
5. The fluorescence inspection line conveying device according to claim 3 or 4, characterized in that: twelve nozzles (12) are uniformly arranged below four cross beams at the bottom of the lifting frame (11), and the nozzles (12) are inclined inwards and face the carried charging basket (9).
6. The fluorescence inspection flow line conveying device according to claim 5, characterized in that: the lifting claw (7) is V-shaped, four inwards-arranged lapping rods are arranged on the charging basket (9), and the lapping rods are cylindrical.
7. The fluorescence inspection flow line conveying device according to claim 6, characterized in that: the charging basket (9) is a rectangular box body without a cover, and the side surface and the bottom surface of the box body are both hollow stainless steel plates.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921298143.XU CN210427350U (en) | 2019-08-12 | 2019-08-12 | Conveying device of fluorescent flaw detection assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921298143.XU CN210427350U (en) | 2019-08-12 | 2019-08-12 | Conveying device of fluorescent flaw detection assembly line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210427350U true CN210427350U (en) | 2020-04-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921298143.XU Withdrawn - After Issue CN210427350U (en) | 2019-08-12 | 2019-08-12 | Conveying device of fluorescent flaw detection assembly line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210427350U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110361372A (en) * | 2019-08-12 | 2019-10-22 | 江苏省迅达探伤科技有限公司 | A kind of fluorescent penetrating inspection flowing water lines conveying equipment |
-
2019
- 2019-08-12 CN CN201921298143.XU patent/CN210427350U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110361372A (en) * | 2019-08-12 | 2019-10-22 | 江苏省迅达探伤科技有限公司 | A kind of fluorescent penetrating inspection flowing water lines conveying equipment |
| CN110361372B (en) * | 2019-08-12 | 2023-12-01 | 江苏省迅达探伤科技有限公司 | Fluorescent flaw detection assembly line conveying device |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20200428 Effective date of abandoning: 20231201 |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20200428 Effective date of abandoning: 20231201 |