CN210426427U - Lamp matching online detection device - Google Patents
Lamp matching online detection device Download PDFInfo
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- CN210426427U CN210426427U CN201921239792.2U CN201921239792U CN210426427U CN 210426427 U CN210426427 U CN 210426427U CN 201921239792 U CN201921239792 U CN 201921239792U CN 210426427 U CN210426427 U CN 210426427U
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Abstract
The utility model provides a lamps and lanterns match on-line measuring device, include: a base; the detection support is arranged on the base and can be used for placing a lamp to be detected; the vision sensor is arranged on the base and can be used for scanning parameters of the lamp; the detection system is connected with the visual sensor to receive scanning parameters scanned by the visual sensor, and can compare the scanning parameters with prestored standard parameters of the lamp to obtain a detection result; a display, the display being operable to display the detection result; and the controller is respectively connected with the visual sensor, the detection system and the display to control the visual sensor, the detection system and the display to work. According to the utility model discloses lamps and lanterns match on-line measuring device can realize the automated inspection of product size 100%, improves the precision and the efficiency that detect, guarantees the quality of product.
Description
Technical Field
The utility model relates to a car light part equipment processing technology field especially relates to a lamps and lanterns match on-line measuring device.
Background
Currently, it is necessary to ensure that the size of the vehicle lamp matches the body sheet metal during the assembly process of vehicle lamp manufacture. Generally, a gauge or a three-coordinate system is used for manually detecting the size of the lamp, the manual detection is only used as a sampling inspection process, and the detection result has no real-time property and continuity. The detection mode cannot carry out 100% on-line automatic detection on the matching sizes of all products, and the feedback of detection results and the correction efficiency of process deviation are low.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model provides a lamps and lanterns match on-line measuring device, simple structure detects the precision height, and degree of automation is high.
According to the utility model discloses lamps and lanterns match on-line measuring device includes: a base; the detection support is arranged on the base and can be used for placing a lamp to be detected; a vision sensor disposed on the base, the vision sensor being operable to scan parameters of the light fixture; the detection system is connected with the visual sensor to receive scanning parameters scanned by the visual sensor, and can compare the scanning parameters with prestored standard parameters of the lamp to obtain a detection result; a display, the display being operable to display the detection result; and the controller is respectively connected with the visual sensor, the detection system and the display to control the visual sensor, the detection system and the display to work.
According to the utility model discloses lamps and lanterns match on-line measuring device supports lamps and lanterns through detecting the support, and vision sensor detects lamps and lanterns to carry out the analysis to the testing result through detecting system, this lamps and lanterns match the automated inspection that on-line measuring dress can realize product size 100%, improve the precision and the efficiency that detect, guarantee the quality of product.
According to the utility model discloses lamps and lanterns match on-line measuring device can also have following additional technical characterstic.
According to the utility model discloses an embodiment, be equipped with the assembly region on the base and wait to detect the region, lamps and lanterns match on-line measuring device and still include: the slide rail is in the assembly area with establish with extending between the detection area on the base, the detection support is followed the extending direction movably of slide rail is established on the slide rail.
According to the utility model discloses an embodiment, lamps and lanterns match on-line measuring device still includes: the driver, the vision sensor is established on the driver, the driver drives the vision sensor carries out the detection of assigned position.
According to the utility model discloses an embodiment, lamps and lanterns match on-line measuring device still includes: and the drive control module is connected with the driver and can control the driver to adjust the scanning position of the lamp by the vision sensor.
According to the utility model discloses an embodiment, lamps and lanterns match on-line measuring device still includes: the position sensor is arranged on the base and can detect whether the lamp is located in the area to be detected or not and send a signal to start the detection system when the lamp is located in the area to be detected.
According to the utility model discloses an embodiment, detecting system is equipped with external interface, detecting system can take notes the testing result with the serial number of lamps and lanterns will the testing result is derived.
According to the utility model discloses an embodiment, lamps and lanterns match on-line measuring device still includes: and the alarm system is connected with the detection system and can send out an alarm signal when the detection result is abnormal.
According to an embodiment of the invention, the alarm signal is an acousto-optic electrical signal.
According to the utility model discloses an embodiment, lamps and lanterns match on-line measuring device still include: the rollers are arranged below the base in a rolling mode.
According to the utility model discloses an embodiment, lamps and lanterns match on-line measuring device still include: the transparent cover is sleeved on the base, and the controller and the display are respectively arranged on the transparent cover.
Drawings
Fig. 1 is a schematic structural diagram of a lamp matching online detection device according to the embodiment of the present invention.
Reference numerals:
a lamp matching online detection device 100;
a base 10; a slide rail 11; a driver 12; an alarm system 13; a roller 14; a position sensor 15;
a detection support 20; a vision sensor 30; a detection system 40; a display 50; a controller 60.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present invention, and should not be construed as limiting the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", and the like, indicate the orientation or positional relationship indicated based on the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention. Furthermore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The following first describes the lamp matching online detection device 100 according to an embodiment of the present invention with reference to the drawings.
As shown in fig. 1, a lamp matching online detection device 100 according to an embodiment of the present invention includes a base 10, a detection bracket 20, a vision sensor 30, a detection system 40, a display 50, and a controller 60.
Specifically, the detection bracket 20 is arranged on the base 10, the detection bracket 20 can be used for placing a lamp to be detected, the vision sensor 30 is arranged on the base 10, the vision sensor 30 can be used for scanning parameters of the lamp, the detection system 40 is connected with the vision sensor 30 to receive scanning parameters scanned by the vision sensor 30, the detection system 40 can compare the scanning parameters with pre-stored standard parameters of the lamp to obtain a detection result, the display 50 can be used for displaying the detection result, and the controller 60 is respectively connected with the vision sensor 30, the detection system 40 and the display 50 to control the vision sensor 30, the detection system 40 and the display 50 to work.
In other words, the lamp matching online detection device 100 mainly comprises a base 10, a detection support 20, a vision sensor 30, a detection system 40, a display 50 and a controller 60, wherein the detection support 20 is used for fixing a lamp, the vision sensor 30 scans lamp parameters, the detection system 40 compares the scanned three-dimensional point cloud data with the lamp structure data, judges whether the size of the lamp meets the requirement, and displays the detection result on the display 50, so that a worker can conveniently and quickly know the detection result, the detection result has practicability and continuity, and the lamp matching online detection device is suitable for different product detections.
From this, according to the utility model discloses lamps and lanterns match on-line measuring device 100, support lamps and lanterns through detecting support 20, and vision sensor 30 detects lamps and lanterns to carry out the analysis to the testing result through detecting system 40, this lamps and lanterns match the automated inspection that on-line measuring dress can realize product size 100%, improve the precision and the efficiency that detect, guarantee the quality of product.
According to the utility model discloses a some specific embodiments are equipped with the assembly area on the base 10 and wait to detect the region, and lamps and lanterns match on-line measuring device 100 still includes slide rail 11, and slide rail 11 is established on base 10 with extending between assembly area and detection area, and detection support 20 is established on slide rail 11 movably along the extending direction of slide rail 11.
Specifically, detect support 20 and be used for fixing lamps and lanterns, detect support 20 and slide on slide rail 11 in order to transport lamps and lanterns to work area, reduce manual operation, degree of automation is high, is applicable to the detection of different products.
Preferably, the lamp matching online detection device 100 further includes a driver 12, the vision sensor 30 is disposed on the driver 12, and the driver 12 drives the vision sensor 30 to perform the detection of the designated position.
Specifically, the controller 60 programs the driver 12, and the driver 12 drives the vision sensor 30 to a designated detection position for scanning, thereby realizing automation of the detection program.
According to the utility model discloses an embodiment, lamps and lanterns match on-line measuring device 100 still includes drive control module, and drive control module links to each other with driver 12, and drive control module can control driver 12 in order to adjust the scanning position of visual sensor 30 to lamps and lanterns.
Optionally, the lamp matching online detection device 100 further includes a position sensor 15, the position sensor 15 is disposed on the base 10, and the position sensor 15 is capable of detecting whether the lamp is located in the area to be detected and sending a signal to start the detection system 40 when the lamp is located in the area to be detected.
That is, the lamp is fixed on the detection bracket 20 and slides through the slide rail 11, when the position sensor 15 confirms that the lamp is in the detection area, the automatic detection kinetic energy of the detection system 40 is started, and the automatic detection system 40 performs scanning and analysis.
Preferably, the detection system 40 is provided with an external interface, and the detection system 40 can record the detection result and the number of the lamp and export the detection result.
That is, the detection system 40 has a recording function, and can record the detection result and the product number and export the result through an external interface.
According to the utility model discloses an embodiment, lamps and lanterns match on-line measuring device 100, still include alarm system 13, and alarm system 13 links to each other with detecting system 40, and alarm system 13 can send alarm signal when the testing result is unusual.
In other words, the alarm system 13 is electrically connected to the detection system 40, and when an abnormality occurs or the detection result does not meet the requirement, the display 50 displays the abnormality information, and the alarm system 13 sends out an alarm signal, so that the worker can know the situation in time.
Further, the alarm signal is an acousto-optic signal, that is, when the detection result is abnormal, the alarm system 13 emits an acoustic alarm or lights an alarm lamp.
The utility model discloses an in one embodiment, lamps and lanterns match on-line measuring device 100 still includes a plurality of gyro wheels 14, and a plurality of gyro wheels 14 can be established in the below of base 10 with rolling, and the gyro wheel 14 structure is convenient for lamps and lanterns to match on-line measuring device 100 and removes and the transport, uses manpower and materials sparingly.
Optionally, the lamp matching online detection device 100 further includes a transparent cover, the transparent cover is sleeved on the base 10, and the controller 60 and the display 50 are respectively disposed on the transparent cover. Specifically, the transparent cover is arranged on the base 10, so that dust can be prevented from falling into the base 10 and each part on the base 10, and the transparent cover is transparent, so that the working state of each part inside the transparent cover can not be observed by workers.
In sum, according to the utility model discloses lamps and lanterns match on-line measuring device 100 supports lamps and lanterns through detecting support 20, and vision sensor 30 detects lamps and lanterns to carry out the analysis to the testing result through detecting system 40, this lamps and lanterns match on-line measuring dress and can realize the automated inspection of product size 100%, improve the precision and the efficiency that detect, guarantee the quality of product.
The foregoing is a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of improvements and decorations can be made without departing from the principle of the present invention, and these improvements and decorations should also be regarded as the protection scope of the present invention.
Claims (10)
1. A lamp matching online detection device is characterized by comprising:
a base;
the detection support is arranged on the base and can be used for placing a lamp to be detected;
a vision sensor disposed on the base, the vision sensor being operable to scan parameters of the light fixture;
the detection system is connected with the visual sensor to receive scanning parameters scanned by the visual sensor, and can compare the scanning parameters with prestored standard parameters of the lamp to obtain a detection result;
a display, the display being operable to display the detection result;
and the controller is respectively connected with the visual sensor, the detection system and the display to control the visual sensor, the detection system and the display to work.
2. The lamp matching online detection device of claim 1, wherein the base is provided with an assembly area and an area to be detected, and the lamp matching online detection device further comprises:
the slide rail is in the assembly area with establish with extending between the detection area on the base, the detection support is followed the extending direction movably of slide rail is established on the slide rail.
3. The lamp matching online detection device of claim 2, further comprising:
the driver is arranged on the base, the vision sensor is arranged on the driver, and the driver drives the vision sensor to detect the designated position.
4. The lamp matching online detection device of claim 3, further comprising:
and the drive control module is connected with the driver and can control the driver to adjust the scanning position of the lamp by the vision sensor.
5. The lamp matching online detection device of claim 3, further comprising:
the position sensor is arranged on the base and can detect whether the lamp is located in the area to be detected or not and send a signal to start the detection system when the lamp is located in the area to be detected.
6. The lamp matching online detection device of claim 1, wherein the detection system is provided with an external interface, and the detection system can record the detection result and the number of the lamp and export the detection result.
7. The lamp matching online detection device of claim 1, further comprising:
and the alarm system is connected with the detection system and can send out an alarm signal when the detection result is abnormal.
8. The lamp matching online detection device of claim 7, wherein the alarm signal is an acousto-optic electrical signal.
9. The lamp matching online detection device of claim 1, further comprising:
the rollers are arranged below the base in a rolling mode.
10. The lamp matching online detection device of claim 1, further comprising:
the transparent cover is sleeved on the base, and the controller and the display are respectively arranged on the transparent cover.
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Cited By (1)
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CN110411343A (en) * | 2019-08-02 | 2019-11-05 | 常州星宇车灯股份有限公司 | Lamps and lanterns match on-line measuring device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110411343A (en) * | 2019-08-02 | 2019-11-05 | 常州星宇车灯股份有限公司 | Lamps and lanterns match on-line measuring device |
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