CN210414398U - Mounting tool is rectified in flange centering - Google Patents

Mounting tool is rectified in flange centering Download PDF

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Publication number
CN210414398U
CN210414398U CN201921136442.3U CN201921136442U CN210414398U CN 210414398 U CN210414398 U CN 210414398U CN 201921136442 U CN201921136442 U CN 201921136442U CN 210414398 U CN210414398 U CN 210414398U
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China
Prior art keywords
flange
fixed bolster
centering
arc
correction
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CN201921136442.3U
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Chinese (zh)
Inventor
任强
赵鹏
杨红
刘锦河
赵景
李道斌
王浩
厉罡
曲丽敏
蒋绍荣
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China Petroleum and Chemical Corp
Sinopec Shengli Oilfield Co Oil and Gas Gathering and Transportation
Original Assignee
China Petroleum and Chemical Corp
Sinopec Shengli Oilfield Co Oil and Gas Gathering and Transportation
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Priority to CN201921136442.3U priority Critical patent/CN210414398U/en
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Abstract

The utility model discloses an installation tool is rectified in flange centering, including adjusting formula positioning mechanism, flange edge top positive mechanism, adjust formula positioning mechanism include arc fixed bolster, quiet supporting screw, move supporting screw, the welding of quiet supporting screw rear end is in arc fixed bolster front surface right-hand member position, the arc wall that link up around arc fixed bolster left side half section is seted up, move supporting screw and wear to establish and install in the arc wall, flange edge top positive mechanism lower extreme is connected on the arc fixed bolster. The utility model discloses can adjust the flange dislocation displacement of different latus rectum to can make up the use, rectify not equidirectional dislocation, realize flange installed part safety high efficiency and flow pipe network and accomplish effective butt joint. Potential safety hazards in construction are eliminated, labor intensity of workers is reduced, and work completion efficiency is improved.

Description

Mounting tool is rectified in flange centering
Technical Field
The utility model belongs to the technical field of industry pipeline flow flange construction accessory technique and specifically relates to a mounting tool is rectified in flange centering.
Background
The flange connection is a common form of pipeline sealing, and the flange is tightly pressed through fastening and fixing bolts, so that the aim of sealing and connecting pipelines is fulfilled. In real life, most of various control valves and monitoring instrument devices in water pipelines and heating pipelines and industrial production processes are connected and installed by flanges. The instrument is periodically checked, disassembled and assembled, and the replacement of the valve with the old pipeline fault is common and reciprocating work. In the process of newly installing or replacing a flange connection valve, due to the reasons of pipeline dead weight (poor strength) and the like, a flange is inevitably subjected to center line offset after being detached, bolt holes are staggered, the butt joint installation difficulty is high, and due to the fact that no standard operation tool exists, a prying bar is often used for roughly prying a pipe fitting, so that the construction time consumption is long, the labor intensity of workers is high, equipment damage or personnel injury can be caused carelessly, and the normal production management work is influenced. In order to change the above situation, an installation operation tool is required on the site to realize safe and standardized operation.
In the current production management process, when a gate or other equipment facilities break down, the gate or other equipment facilities are disassembled for maintenance and are updated for installation, the connecting flange is dislocated due to gravity sinking of a pipe network flow or the connecting tension of other equipment in the front and at the back, the operation is required to be crossed by multiple persons and is not standardized, the installation task can not be completed safely on time, and the damage or the injury of the personnel of newly-installed equipment facilities can be caused in the carelessness.
Patent retrieval situation:
patent retrieval: the search keywords 'flange centering', 'correction tool', 'flange correction device' do not search out patent 12 in the patent search of the national intellectual property office. 10 items which are different from the patent in nature can be separated from the use mode and the structure principle, and the tool comprises (1) a novel large flange centering tool with the patent number of CN 201820898399; (2) a flange centralizer of patent No. CN 201520824695; (3) a flange centralizer of patent No. CN 201510693031; (4) a catheter flange centering device of patent No. CN 201520920365; (5) a flange corrector with patent number CN 201320400090; (6) a C-shaped flange centering and aligning device with the patent number of CN201310465808 and an aligning method thereof; (7) a flange centering device with patent number CN 201320656788; (8) the triangular support flange with the patent number of CN200820136270 centers the centralizer; (9) a cast pipe flange centering machine with the patent number of CN 200920087383; (10) a pipeline flange centering device of patent No. CN 201621091740; in addition, 2 (1) multi-specification flange centering correctors with the patent number CN 201621077771; (2) a flange centering corrector with patent number CN 201520524784; the design working principle of the device is similar to that of the device, but the structure mode is greatly different.
And (4) conclusion: the patent is essentially different from the patent contents recorded in the prior national intellectual property office.
And (3) searching papers: a retrieval keyword of 'flange centering', retrieval of related non-patent document 3 items, namely 'C-shaped flange centering alignment device' in No. 2 of 2014 of (1) 'equipment management and maintenance'; the device, construction and principle of operation using jacks described therein are fundamentally different from the present patent application. (2) "L-shaped flange centering alignment device and alignment method" in 2016 (petrochemical technology), 11 th year; the device support points described in this document are essentially different from the running path.
The key word of flange correction is searched, and related non-patent document 1 is searched, namely ' development and application of an oil-gas pipeline flange correction device ' in 2016 (12 th year in chemical engineering management) '; the device described therein is structurally essential to the present patent application.
And (4) conclusion: this patent is fundamentally different from what is contained in non-patent documents.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a mounting tool is rectified to flange centering can adjust the flange dislocation displacement of different latus rectum to can make up the use, rectify not equidirectional dislocation, realize flange installed part safety high efficiency and flow pipe network and accomplish effective butt joint. Potential safety hazards in construction are eliminated, labor intensity of workers is reduced, and work completion efficiency is improved.
In order to achieve the purpose, the utility model discloses a following technical scheme, a mounting tool is rectified in flange centering, including adjusting formula positioning mechanism, flange edge top positive mechanism, adjust formula positioning mechanism and include arc fixed bolster, quiet supporting screw, move supporting screw, the welding of quiet supporting screw rear end is in arc fixed bolster front surface right-hand member position, the arc wall that link up around arc fixed bolster left half section is seted up, it wears to establish to install in the arc wall to move supporting screw, and flange edge top positive mechanism lower extreme is connected on the arc fixed bolster.
The static support screw and the dynamic support screw are axially consistent and are parallel to the axis of the flange to be connected, and the dynamic support screw is provided with a fixing nut.
The force application direction of the flange edge jacking mechanism is perpendicular to the axis of the flange to be jacked.
The flange edge righting mechanism comprises a right-angle crank arm and a correcting jackscrew, the bottom of the right-angle crank arm is connected with an arc-shaped fixing support to form an integral structure, the correcting jackscrew is installed on the right-angle crank arm, and the axial direction of the correcting jackscrew is perpendicular to the axis of the flange to be righted.
The right-angle bent arm comprises a vertical plate and a transverse plate which are vertically connected into an integral structure, the lower end of the vertical plate is connected with an arc-shaped fixed support, a long-strip-shaped moving chute is formed in the transverse plate, a matched sliding block is installed in the chute, a screw hole is formed in the sliding block, and a correction jackscrew is installed in the screw hole.
The screw pitch of the correction jackscrew is 6mm, namely the adjusting nut rotates for one circle, and the movement amount of the screw rod is 0.016 mm.
Compared with the prior art, the utility model following beneficial effect has:
the utility model discloses rectify mounting tool's quiet supporting screw with the flange centering and insert the flange bolt hole to remove and move bracing piece to the flange bolt hole department that closes on, insert bolt hole back locking fixation nut, remove and rectify jackscrew assembly to flange edge, after the adjustment position, screw up the correction screw rod, adjust and rectify the jackscrew and remove in the jackscrew assembly, until two ring flanges concentric can. Compared with the original production mode, the flange correction mounting tool is designed, the safe operation of workers is guaranteed, and the labor intensity of the workers is reduced.
A static support screw rod and a dynamic support screw rod are designed to enhance the operation stability; the flange centering correction mounting tool is provided with a moving groove for a movable support screw on an arc-shaped fixed support, so that flanges with different sizes can be conveniently used; on the flange centering correction mounting tool right angle crank arm, designed the shifting chute of proofreading and correct the jackscrew assembly, the not unidimensional flange of being convenient for is used.
Drawings
Fig. 1 is a schematic structural view of a flange centering correction mounting tool of the present invention;
fig. 2 is a usage state diagram of the present invention.
In the figure: 1 arc fixed bolster, 2 quiet bracing pieces, 3 move supporting screw, 4 fixation nut, 5 right angle crank arms, 6 correction jackscrews, 7 slip nuts, 8 removal spouts.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1, the present invention provides a technical solution:
the utility model provides an installation tool is rectified in flange centering, is including adjusting positive mechanism in regulation formula positioning mechanism, flange edge top, adjust formula positioning mechanism and include arc fixed bolster 1, quiet supporting screw 2, move supporting screw 3, the welding of 1 rear end of quiet supporting screw is in 1 front surface right-hand member position of arc fixed bolster, the arc wall that link up around arc fixed bolster left side half section was seted up, move supporting screw 3 and wear to establish and install in the arc wall, flange edge top positive mechanism lower extreme is connected on arc fixed bolster 1.
The static support screw rod 2 and the dynamic support screw rod 3 are axially consistent and are parallel to the axis of the flange to be connected, and the dynamic support screw rod is provided with a fixed nut 4.
The force application direction of the flange edge jacking mechanism is perpendicular to the axis of the flange to be jacked.
The flange edge righting mechanism comprises a right-angle crank arm 5 and a correcting jackscrew 6, the bottom of the right-angle crank arm is connected with an arc-shaped fixing support to form an integral structure, the correcting jackscrew is installed on the right-angle crank arm, and the axial direction of the correcting jackscrew is perpendicular to the axis of a flange to be righted.
The right-angle bent arm comprises a vertical plate and a transverse plate which are vertically connected into an integral structure, the lower end of the vertical plate is connected with an arc-shaped fixed support, a long-strip-shaped moving chute 8 is formed in the transverse plate, a matched sliding block is installed in the chute, a screw hole is formed in the sliding block, the sliding block or a sliding nut 7 is formed, and a correction jackscrew is installed in the screw hole. The screw pitch of the correction jackscrew is 6mm, namely the adjusting nut rotates for one circle, and the movement amount of the screw rod is 0.016 mm. According to the situation of on-site dislocation displacement, correction jackscrews with different specifications of screw pitches are manufactured, and the flange centering installation is quickly realized
The flange centering correction mounting tool is composed of an arc-shaped fixing support 1, a static support screw 2, a movable support screw 3, a fixing nut 4, a right-angle crank arm 5 and a correction jackscrew assembly 9, wherein the correction jackscrew assembly 6 comprises a correction jackscrew 6, a sliding nut 7 and a moving sliding chute 8. The arc fixed bolster 1 goes up the welding quiet supporting screw 2, moves supporting screw 3 and installs in the shifting chute of arc fixed bolster 1 (realize that not equidimension flange is general), fixes its position by fixation nut 4, and the right angle crank arm 5 welds on arc fixed bolster 1, and the end of right angle crank arm 5 is opened has the removal spout 8 of rectifying jackscrew assembly 9 and is designed and is had correction jackscrew 7 and slip nut 6.
The working principle is as follows: taking the flow of installing the valve on site as an example, the left side and the right side of the valve body are respectively provided with a connecting flange, the left pipe section and the right pipe section which correspond to the connecting flange are also welded with connecting flange pieces, and the gate is installed between the pipelines which correspond to the left pipe section and the right pipe section and are provided with fixing flange pieces through the left flange and the right flange of the gate body, so that the adjusting and controlling functions are realized.
When the gate needs to be replaced, the old gate is taken down after the fixing bolts of the connecting flange pieces of the valve and the flow pipe section are generally required to be detached, and then the new valve is replaced. Due to the dead weight of the process pipe section, the tensile stress of the front and rear connecting parts and the like, when the gate is installed and replaced, the eccentric flange dislocation situation can occur between the left and right side process flange pieces of the process pipe section and the left and right side flanges of the gate body. According to the field situation, the right flange of the gate body is fixedly connected with the flange sheet of the right process pipe section, and then the dislocation situation of the left flange of the gate body and the left flange of the process pipe section is adjusted as shown in figure 2.
Insert the quiet supporting screw 2 of mounting tool is rectified in the flange centering in the process pipeline section left side flange piece bolt hole, and remove 3 to the process pipeline section left side flange piece bolt hole department that closes on of supporting screw, locking fixation nut 4 behind the bolt hole inserts, remove and rectify jackscrew assembly mechanism slip nut to gate body left side flange top edge, after adjusting the position, screw up the correcting screw 7, adjust and rectify the jackscrew and remove in the jackscrew assembly, until left side process flange piece and gate body left side flange piece are concentric, install seal gasket fastening fixing bolt at last, the instrument of pulling down accomplishes the operation.
When the gate body flange and the process pipe section fixing flange sheet have different angles (up-down, left-right) and are displaced in a staggered mode, a tool can be installed again in the vertical direction of the existing tool according to the staggered angle, and meanwhile adjustment is carried out to correct installation.
A static support screw rod and a dynamic support screw rod are designed to enhance the operation stability; the flange centering correction mounting tool is provided with a moving groove for a movable support screw on an arc-shaped fixed support, so that flanges with different sizes can be conveniently used; on the flange centering correction mounting tool right angle crank arm, designed the shifting chute of proofreading and correct the jackscrew assembly, the not unidimensional flange of being convenient for is used.
The utility model is suitable for a pipeline that all kinds of pipelines carried is particularly useful for the supporting installation work of valve, equipment in the pipeline that adopts flange seal connected mode.
In the description of the present invention, it should be understood that the orientation indication or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description of the present invention, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (6)

1. The utility model provides an installation tool is rectified in flange centering, its characterized in that pushes up positive mechanism including regulation formula positioning mechanism, flange edge, regulation formula positioning mechanism includes arc fixed bolster, quiet supporting screw, moves supporting screw, the welding of quiet supporting screw rear end is in arc fixed bolster front surface right-hand member position, the arc wall that link up around arc fixed bolster left side half section is seted up, move supporting screw and wear to establish and install in the arc wall, flange edge pushes up positive mechanism lower extreme and connects on the arc fixed bolster.
2. A flange centering correction mounting tool as claimed in claim 1, wherein said static support screw and said dynamic support screw are axially identical and are both parallel to the axis of the flange to be connected, and a fixing nut is mounted on the dynamic support screw.
3. A flange centering and aligning tool as claimed in claim 2, wherein the force application direction of the flange edge aligning mechanism is perpendicular to the axis of the flange to be aligned.
4. A flange centering correction mounting tool as claimed in claim 1, 2 or 3, characterized in that the flange edge centering mechanism comprises a right-angle crank arm and a correction jackscrew, the bottom of the right-angle crank arm is connected with an arc-shaped fixing bracket into a whole structure, the correction jackscrew is mounted on the right-angle crank arm, and the axial direction of the correction jackscrew is perpendicular to the axis of the flange to be centered.
5. A flange centering correction mounting tool as claimed in claim 4, wherein said right-angled crank arm includes a vertical plate and a horizontal plate vertically connected into an integral structure, the lower end of the vertical plate is connected with an arc-shaped fixing bracket, the horizontal plate is provided with an elongated moving chute, a matched slide block is mounted in the chute, said slide block is provided with a screw hole, and a correction jackscrew is mounted in the screw hole.
6. A flange centering and correcting installation tool according to claim 5, wherein the pitch of the correcting jackscrew is 6mm, namely, the adjusting nut rotates one turn and the screw rod moves by 0.016 mm.
CN201921136442.3U 2019-07-18 2019-07-18 Mounting tool is rectified in flange centering Active CN210414398U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921136442.3U CN210414398U (en) 2019-07-18 2019-07-18 Mounting tool is rectified in flange centering

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921136442.3U CN210414398U (en) 2019-07-18 2019-07-18 Mounting tool is rectified in flange centering

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CN210414398U true CN210414398U (en) 2020-04-28

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111805159A (en) * 2020-06-30 2020-10-23 临沂矿业集团菏泽煤电有限公司 Regulator for pipeline connection

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111805159A (en) * 2020-06-30 2020-10-23 临沂矿业集团菏泽煤电有限公司 Regulator for pipeline connection

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