CN210413204U - Solar mirror frame welding tool - Google Patents
Solar mirror frame welding tool Download PDFInfo
- Publication number
- CN210413204U CN210413204U CN201920809656.6U CN201920809656U CN210413204U CN 210413204 U CN210413204 U CN 210413204U CN 201920809656 U CN201920809656 U CN 201920809656U CN 210413204 U CN210413204 U CN 210413204U
- Authority
- CN
- China
- Prior art keywords
- square tube
- pressure head
- positioning pin
- brass
- vertical
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The utility model discloses a solar mirror frame welding tool, which comprises two symmetrically arranged clamp bases, wherein two ends of each clamp base are fixedly connected with two horizontal square pipe limiting devices, and the two horizontal square pipe limiting devices are respectively and vertically arranged with the clamp bases; a horizontal square tube pressing device is arranged in the middle of the horizontal square tube limiting device; four square tube vertical positioning devices are symmetrically arranged at two ends of the clamp base, and the square tube vertical positioning devices are positioned between the two horizontal square tube limiting devices; a plurality of sheet metal part vertical positioning devices, a vertical square tube pressing device and a vertical square tube jacking device are sequentially arranged on the clamp base. The utility model provides a solar mirror frame welding frock makes welding quality good, and the security is high, and has improved welding efficiency.
Description
Technical Field
The utility model relates to the field of welding technique, especially, relate to a solar mirror frame welding frock.
Background
In the solar manufacturing industry, solar products basically need auxiliary solar racks for installation, and the solar racks are generally welded, so that the welding quality of the solar racks is closely related to the quality of finished solar products. Especially in the field of solar thermal power generation, the requirement on the mirror bracket is higher.
Because the work piece of waiting to process is thinner, easily takes place the deformation in welding process, leads to mirror holder welded yield very low, should be especially in the heat conduction of welding department and handle a problem, in addition to the demand to the mirror holder is very big, and how to guarantee to weld under quality and the safe prerequisite, it is the problem that prior art is urgent to solve to improve welding efficiency.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a solar mirror frame welding frock to solve the problem that above-mentioned prior art exists, make welding quality good, the security is high, and has improved welding efficiency.
In order to achieve the above object, the utility model provides a following scheme:
the utility model provides a solar mirror frame welding tool, which comprises two symmetrically arranged clamp bases, wherein two ends of each clamp base are fixedly connected with two horizontal square pipe limiting devices, and the two horizontal square pipe limiting devices are respectively and vertically arranged with the clamp bases; a horizontal square tube pressing device is arranged in the middle of the horizontal square tube limiting device; four square tube vertical positioning devices are symmetrically arranged at two ends of the clamp base, and the square tube vertical positioning devices are positioned between the two horizontal square tube limiting devices; a plurality of sheet metal part vertical positioning devices, a vertical square tube pressing device and a vertical square tube jacking device are sequentially arranged on the clamp base.
Optionally, the horizontal square pipe limiting device comprises a first positioning pin and a second positioning pin which are respectively connected with the two clamp bases, a first limiting clamping groove and a first horizontal length limiting block are sequentially arranged on the horizontal square pipe limiting device outside the first positioning pin, and a second limiting clamping groove and a second horizontal length limiting block are sequentially arranged on the horizontal square pipe limiting device outside the second positioning pin.
Optionally, the first positioning pin is fixedly connected with the horizontal square pipe limiting device through a first positioning pin mounting block, and the second positioning pin is fixedly connected with the horizontal square pipe limiting device through a second positioning pin mounting block.
Optionally, the square tube vertical positioning device comprises a V-shaped pressure head, one side edge of the V-shaped pressure head is perpendicular to the clamp base, the other side edge of the V-shaped pressure head is parallel to the clamp base, the tail end of the V-shaped pressure head is connected with a first cylinder, and a telescopic shaft of the first cylinder is located between the two side edges of the V-shaped pressure head.
Optionally, a pressure head cushion block is arranged below the V-shaped pressure head, and the pressure head cushion block is fixedly connected with the clamp base; and a cylinder seat is arranged below the first cylinder and fixedly connected with the clamp base.
Optionally, the V-shaped pressing head and the end of the clamp base perpendicular side are provided with a connecting plate, a limiting clamping bottom plate is arranged on the connecting plate, the limiting clamping bottom plate is located at the end of the V-shaped pressing head and the end of the clamp base perpendicular side, and the limiting clamping bottom plate is far away from one side of the V-shaped pressing head and is provided with a limiting plate.
Optionally, sheet metal component vertical location device include with anchor clamps base fixed connection's copper backing plate installation piece, the symmetry is provided with left brass backing plate and right brass backing plate on the copper backing plate installation piece, left side brass backing plate one side is provided with left brass briquetting, right side brass backing plate one side is provided with right brass briquetting, left side brass briquetting with right side brass briquetting all is located copper briquetting installation piece, just left side brass briquetting with through connecting axle fixed connection between the right side brass briquetting, the connecting axle with the anchor clamps base sets up perpendicularly, just the connecting axle mid-connection has the second cylinder, the second cylinder is located the connecting plate and keeps away from spacing joint bottom plate's one end.
The utility model discloses for prior art gain following technological effect:
the utility model provides a horizontal tube limiting device in a solar mirror bracket welding tool can directly place a square tube into a clamping groove, and a sheet metal part vertical positioning device is arranged at equal intervals and can be used for processing and welding equidistant solar mirror brackets, and the sizes and the shapes of products manufactured by matching the sheet metal part vertical positioning device and the welding equidistant solar mirror bracket are the same; according to the square tube vertical positioning device in the mirror bracket welding tool, brass is used as materials of the pressing block and the cushion block, so that heat conduction of a welding part is facilitated, and deformation of a workpiece is reduced. In addition, the square tube vertical positioning device and the sheet metal part vertical positioning device are pushed, positioned and clamped by cylinders, the pressure is constant in a clamping state, the square tube vertical positioning device and the sheet metal part vertical positioning device are safe and reliable, the clamping and retracting actions are rapid, and the operation is convenient and labor-saving; the workpiece positioning device in the mirror bracket welding tool is matched closely, the operation is fast, and the welding quality is high.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive labor.
Fig. 1 is a top view of the solar mirror bracket welding tool structure of the present invention;
FIG. 2 is a detailed structure diagram of the horizontal square tube position limiter of the solar mirror frame welding tool of the present invention;
FIG. 3 is a detailed structure diagram of the square tube vertical positioning device of the solar mirror frame welding tool of the present invention;
fig. 4 is a detailed structure diagram of the sheet metal part vertical positioning device of the solar mirror bracket welding tool of the present invention;
description of reference numerals: 1 is a clamp base, 2 is a horizontal square tube limiting device, 21 is a first horizontal length limiting block, 22 is a first limiting clamping groove, 23 is a first positioning pin mounting block, 24 is a first positioning pin, 25 is a second positioning pin mounting block, 26 is a second positioning pin, 27 is a second limiting clamping groove, 28 is a second horizontal length limiting block, 3 is a square tube vertical positioning device, 31 is a first air cylinder, 32 is an air cylinder seat, 33 is a V-shaped pressure head, 34 is a pressure head cushion block, 35 spacing card bottom plate, 36 are the limiting plate, 4 are horizontal side pipe closing device, 5 are sheet metal component vertical positioning device, 51 are copper backing plate installation piece, 52 are left brass backing plate, 53 are left brass briquetting, 54 are copper briquetting installation piece, 55 are the connecting axle, 56 are right brass briquetting, 57 are right brass backing plate, 58 are the second cylinder, 6 are vertical side pipe closing device, 7 are vertical side pipe top tight device.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
The utility model aims at providing a solar mirror frame welding frock to solve the problem that above-mentioned prior art exists, make welding quality good, the security is high, and has improved welding efficiency.
In order to make the above objects, features and advantages of the present invention more comprehensible, the present invention is described in detail with reference to the accompanying drawings and the detailed description.
The utility model provides a solar mirror frame welding frock, as shown in fig. 1-4, including anchor clamps base 1, be equipped with work piece positioner on anchor clamps base 1's the crossbeam, positioner includes that horizontal side's pipe stop device 2, horizontal side's pipe closing device 4, square pipe vertical positioning device 3, sheet metal component vertical positioning device 5, vertical side's pipe closing device 6 on the both ends crossbeam, vertical side's pipe top tight device 7.
The horizontal square tube limiting device 2, the horizontal square tube pressing device 4 and the square tube vertical positioning device 3 are matched to ensure the verticality of the horizontal square tube and the vertical square tube during welding; the pressing device 6 for the vertical square tube and the jacking device 7 for the vertical square tube guarantee the straightness of the vertical square tube, and are matched with the sheet metal part vertical positioning device 5 to guarantee the verticality of welding between the sheet metal part and the square tube.
The horizontal square tube limiting devices 2 are positioned at two ends of the clamp base 1, the whole fixture comprises 4 limiting blocks, 4 limiting clamping grooves and 4 positioning pins, the horizontal square tube pressing device 4 is a horizontal type rapid clamp, and square tube cushion blocks matched with the clamp are installed on corresponding positions on a cross beam of the clamp base 1;
square pipe vertical location device 3 uses is cylinder driven V type pressure head side pipe hold-down mechanism, correspond the position on the crossbeam of anchor clamps base 1 install with pressure head matched with side pipe limiting plate, guarantee that the welded straightness that hangs down between horizontal side pipe and the vertical side pipe, square pipe vertical location device distribute in the four corners region of whole frock, be no less than 4.
The sheet metal part vertical positioning device 5 comprises a brass base plate and a brass pressing block which are used for fixing the sheet metal part at the position perpendicular to the square pipe, wherein the material is brass, so that the heat conduction at the welding position is facilitated, and the deformation of the workpiece is reduced; the base plate and the pressing blocks are respectively arranged on a copper base plate mounting block and a copper pressing block mounting block which are fixed on the cross beam, at least 4 brass pressing blocks are fixedly used for the same sheet metal part, and each two brass pressing blocks are connected by a connecting shaft and driven by a cylinder; the sheet metal component vertical positioning device 5 is used for welding between square pipe and the sheet metal component, and is located the middle zone in whole frock, and the clamping sheet metal component is no more than 5, and the cylinder promotes positioner and is no less than 10.
The vertical square tube pressing device 6 uses horizontal quick clamps, and at least 4 square tubes are used in the vertical direction; what tight device 7 used is plug-type rapid gripping pliers in vertical side's pipe top, correspond the position on the crossbeam of anchor clamps base 1 and install and clamp matched with side's pipe limiting plate, use in two ascending square pipes of vertical side and be no less than 4.
The clamp base 1 is a planar frame and is fixed on a flexible platform, and a workpiece positioning device is arranged on a cross beam of the frame. Specifically, as shown in fig. 2, the horizontal square tube limiting device 2 comprises a first horizontal length limiting block 21 of a square tube, a first limiting clamping groove 22, a first positioning pin mounting block 23 and a first positioning pin 24, a horizontal square tube pressing device 4, a second positioning pin mounting block 25 and a second positioning pin 26, a second limiting clamping groove 27 and a second horizontal length limiting block 28, the square tube can be directly placed into the clamping groove, the positioning pins correspond to the screw holes of the square tube, wherein the horizontal square tube pressing device 4 is a horizontal quick clamp located in the middle of the square tube, the square tube is pressed and fixed at the position, and the horizontal square tube limiting device 2 is symmetrically distributed at two ends of the base frame in the whole tool.
As shown in fig. 3, the square tube vertical positioning device 3 includes a first cylinder 31, a cylinder block 32, a V-shaped pressure head 33, a pressure head cushion block 34, a limiting clamp bottom plate 35 and a limiting plate 36, which are located at corresponding positions on the beam, and the square tube vertical positioning device is distributed in four corner regions of the whole tool, and is used for ensuring the perpendicularity of the welding of the joint of the horizontal square tube and the vertical square tube.
As shown in fig. 4, the sheet metal part vertical positioning device 5 comprises a left copper backing plate installation block 51, a left brass backing plate 52, a left brass press block 53, a left copper press block installation block 54, a connecting shaft 55, a right brass press block 56, a right brass backing plate 57 and a second air cylinder 58, wherein the left backing plate 52 and the left press block 53 are respectively installed on the left copper backing plate installation block 51 and the left copper press block installation block 54 fixed on the cross beam, here, the left presser 53 and the right presser 56 are grouped, connected by a connecting shaft 55, while being driven by a second cylinder 58, the clamping device is matched with the backing plate to firmly fix the sheet metal part in the vertical direction vertical to the square pipe, the sheet metal part vertical positioning device 5 is positioned in the middle area in the whole tool, the number of the clamping sheet metal parts is not more than 5, the number of the cylinder pushing positioning devices is preferably 10, the frock of clamping sheet metal component is 5 groups promptly, and 2 cylinders of every group, a cylinder promote 2 briquetting. The sheet metal component is thinner, yielding, we have used four briquetting to fix the ascending sheet metal component of vertical side here to same sheet metal component, uses pneumatic drive simultaneously, and pressure is invariable, safe and reliable during clamping state. The heat conducting block is made of materials, and the brass has good heat conduction and faster heat dissipation, so that the deformation in the welding process is reduced.
The utility model discloses a concrete example is applied to explain the principle and the implementation mode of the utility model, and the explanation of the above example is only used to help understand the method and the core idea of the utility model; meanwhile, for the general technical personnel in the field, according to the idea of the present invention, there are changes in the concrete implementation and the application scope. In summary, the content of the present specification should not be construed as a limitation of the present invention.
Claims (7)
1. The utility model provides a solar mirror frame welding frock which characterized in that: the clamp comprises two symmetrically arranged clamp bases, wherein two ends of the two clamp bases are fixedly connected with two horizontal square pipe limiting devices which are respectively and vertically arranged with the clamp bases; a horizontal square tube pressing device is arranged in the middle of the horizontal square tube limiting device; four square tube vertical positioning devices are symmetrically arranged at two ends of the clamp base, and the square tube vertical positioning devices are positioned between the two horizontal square tube limiting devices; a plurality of sheet metal part vertical positioning devices, a vertical square tube pressing device and a vertical square tube jacking device are sequentially arranged on the clamp base.
2. The solar mirror frame welding tool according to claim 1, wherein: the horizontal square pipe limiting device comprises a first positioning pin and a second positioning pin which are connected with the clamp base respectively, the first positioning pin and the second positioning pin are located on the outer side of the first positioning pin, a first limiting clamping groove and a first horizontal length limiting block are sequentially arranged on the horizontal square pipe limiting device, and a second limiting clamping groove and a second horizontal length limiting block are sequentially arranged on the horizontal square pipe limiting device on the outer side of the second positioning pin.
3. The solar mirror frame welding tool according to claim 2, wherein: the first positioning pin is fixedly connected with the horizontal square pipe limiting device through a first positioning pin mounting block, and the second positioning pin is fixedly connected with the horizontal square pipe limiting device through a second positioning pin mounting block.
4. The solar mirror frame welding tool according to claim 1, wherein: the vertical positioning device for the square tube comprises a V-shaped pressure head, one side edge of the V-shaped pressure head is perpendicular to the clamp base, the other side edge of the V-shaped pressure head is parallel to the clamp base, the tail end of the V-shaped pressure head is connected with a first air cylinder, and a telescopic shaft of the first air cylinder is located between the two side edges of the V-shaped pressure head.
5. The solar mirror frame welding tool according to claim 4, wherein: a pressure head cushion block is arranged below the V-shaped pressure head and fixedly connected with the clamp base; and a cylinder seat is arranged below the first cylinder and fixedly connected with the clamp base.
6. The solar mirror frame welding tool according to claim 4, wherein: the V type pressure head with the end of anchor clamps base vertically side is provided with the connecting plate, be provided with spacing card bottom plate on the connecting plate, spacing card bottom plate is located the V type pressure head with the end of anchor clamps base vertically side, just spacing card bottom plate is kept away from one side of V type pressure head is provided with the limiting plate.
7. The solar mirror frame welding tool according to claim 6, wherein: sheet metal component vertical location device include with anchor clamps base fixed connection's copper backing plate installation piece, the symmetry is provided with left brass backing plate and right brass backing plate on the copper backing plate installation piece, left side brass backing plate one side is provided with left brass briquetting, right side brass backing plate one side is provided with right brass briquetting, left side brass briquetting with through connecting axle fixed connection between the right side brass briquetting, the connecting axle with the anchor clamps base sets up perpendicularly, just the connecting axle mid-portion is connected with the second cylinder, the second cylinder is located the connecting plate and keeps away from the one end of spacing ka-shou board.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920809656.6U CN210413204U (en) | 2019-05-31 | 2019-05-31 | Solar mirror frame welding tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920809656.6U CN210413204U (en) | 2019-05-31 | 2019-05-31 | Solar mirror frame welding tool |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210413204U true CN210413204U (en) | 2020-04-28 |
Family
ID=70373486
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920809656.6U Active CN210413204U (en) | 2019-05-31 | 2019-05-31 | Solar mirror frame welding tool |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210413204U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110142548A (en) * | 2019-05-31 | 2019-08-20 | 青海金功新能源技术有限公司 | A kind of solar energy mirror holder welding tooling |
-
2019
- 2019-05-31 CN CN201920809656.6U patent/CN210413204U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110142548A (en) * | 2019-05-31 | 2019-08-20 | 青海金功新能源技术有限公司 | A kind of solar energy mirror holder welding tooling |
| CN110142548B (en) * | 2019-05-31 | 2024-07-26 | 青海金功新能源技术有限公司 | Solar mirror bracket welding tool |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN204321407U (en) | Fin long slab radiator friction stir welding fixture | |
| CN103331551A (en) | Double-position workstation of furnace body welding robot | |
| CN210413204U (en) | Solar mirror frame welding tool | |
| CN203380542U (en) | Double-position work station of welding robot for oven furnace body | |
| CN212442929U (en) | Clamping and positioning mechanism for stamping device of upper cover of cooling fan | |
| CN212192790U (en) | Clamp for electromechanical equipment | |
| CN210938223U (en) | Multifunctional clamp for sawing machine | |
| CN110142548B (en) | Solar mirror bracket welding tool | |
| CN210139002U (en) | Punching clamp | |
| CN211052979U (en) | Welding positioning tool for cabinet vertical beam | |
| CN216326218U (en) | Inner circle welding seam welding clamp | |
| CN111843336B (en) | High-efficient side protection welding frock | |
| CN214868021U (en) | Clamp device for laser welding of metal sheets | |
| CN210255265U (en) | Clamp for clamping bevel edge part | |
| CN211759033U (en) | Plate-shaped workpiece linear cutting positioning fixture | |
| CN221336098U (en) | Bending equipment for steel processing | |
| CN103386567B (en) | Workpiece welding table in frame structure | |
| CN205927668U (en) | Sheet metal component welding jig | |
| CN218823540U (en) | Semiconductor chip thrust test warm table | |
| CN218891515U (en) | Clamp for double-station identical part machining center | |
| CN221661944U (en) | Multi-station fixture for transparent film | |
| CN211759937U (en) | Clamp device for milling end face of brake arm | |
| CN212145486U (en) | Cover plate hydraulic clamp | |
| CN217647832U (en) | Integral type welding frock | |
| CN211840775U (en) | Industrial robot is with operation panel of being convenient for fixed work piece |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 817000 auxiliary building 2, south of Weier Road, east of Changjiang Road, Delingha Industrial Park, Haixi Mongolian and Tibetan Autonomous Prefecture, Qinghai Province Patentee after: Qinghai Jingong New Energy Technology Co.,Ltd. Patentee after: Qinghai Huahui new energy Co.,Ltd. Patentee after: Qinghai University Address before: 817000 auxiliary building 2, south of Weier Road, east of Changjiang Road, Delingha Industrial Park, Haixi Mongolian and Tibetan Autonomous Prefecture, Qinghai Province Patentee before: Qinghai Jingong New Energy Technology Co.,Ltd. Patentee before: HERCYNIAN HUAHUI CHEMICAL MACHINERY CO.,LTD. Patentee before: Qinghai University |
|
| CP01 | Change in the name or title of a patent holder |