CN210412954U - Lamp strip connects trigger - Google Patents
Lamp strip connects trigger Download PDFInfo
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- CN210412954U CN210412954U CN201920905945.6U CN201920905945U CN210412954U CN 210412954 U CN210412954 U CN 210412954U CN 201920905945 U CN201920905945 U CN 201920905945U CN 210412954 U CN210412954 U CN 210412954U
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- tin
- soldering
- soldering tin
- guide rail
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Abstract
The utility model discloses a light bar plate receiving machine, wherein the light bar plate receiving machine comprises a frame, a power control device and a soldering tin device are arranged on the frame, a first workbench is arranged on the frame, a first pressing plate is arranged on the first workbench, a first limiting plate is arranged on one end of the first pressing plate on the first workbench at a preset distance, and the soldering tin device is arranged above the space between the first pressing plate and the first limiting plate; the power supply control device is electrically connected with a first soldering tin gun of the soldering tin device; the soldering tin device still includes first confession tin portion, is equipped with first locating piece on first soldering tin rifle, and first locating piece is used for the tin line on the first confession tin portion just to the structure of the rifle mouth of first soldering tin rifle, the utility model discloses an automation mechanized operation has improved work efficiency by a wide margin, has promoted the qualification rate, and has reduced the advantage of potential safety hazard.
Description
Technical Field
The utility model relates to a welding technology field of flexible lamp strip especially relates to a lamp strip meets trigger.
Background
The flexible lamp strip is an LED product, and the flexible lamp strip is assembled by using a surface mounted LED (light emitting diode) and adopting a flexible substrate as a support. The flexible substrate is soft, can be bent, folded and wound at will, and can move and stretch in a three-dimensional space at will without breaking. The flexible light bar is often applied to application fields such as landscape brightening, jewelry illumination, interior decoration, and the length can design at will, and the winding can be bent at will, easily installs, and the drive is simple, and is longe-lived, and the cost is cheap relatively.
At present, various lamp beads are generally pasted on a flexible substrate through an automatic chip mounter, and then the flexible lamp strip is assembled in a glue pouring or sleeve mode. This kind of flexible lamp strip base plate is last not to set up the pad usually, also not to fix a position the lamp pearl before welding lamp pearl, and it is direct to weld the lamp pearl on the base plate through the chip mounter, and rosin joint, stick up foot scheduling problem appear often in the paster in-process, directly influence lamp strip quality.
Therefore, there is a need in the market for a light bar trigger that can solve one or more of the above problems.
SUMMERY OF THE UTILITY MODEL
For solving one or more problems that exist among the prior art, the utility model provides a lamp strip meets trigger.
The utility model discloses a reach the technical scheme that above-mentioned purpose adopted and be: a light bar plate receiving machine comprises a rack, wherein a power supply control device and a soldering tin device are arranged on the rack, a first workbench is arranged on the rack, a first pressing plate is arranged on the first workbench, a first limiting plate is arranged at one end of the first pressing plate on the first workbench at a preset distance, and the soldering tin device is arranged above the space between the first pressing plate and the first limiting plate; the tin soldering device comprises an X-axis linear guide rail pair, a Z-axis linear guide rail pair, a driving unit and a first tin soldering gun, wherein the X-axis linear guide rail pair is arranged in parallel with the first workbench, a first guide rail of the Z-axis linear guide rail pair is connected with a first sliding block of the X-axis linear guide rail pair, the first tin soldering gun is connected with the Z-axis linear guide rail pair, the driving device is used for driving the Z-axis linear guide rail pair to reciprocate on the X-axis linear guide rail pair, and the power supply control device is electrically connected with the first tin soldering gun; the soldering tin device further comprises a first tin supply part, a first positioning piece is arranged on the first soldering tin gun, and the first positioning piece is used for enabling a tin wire on the first tin supply part to be right opposite to a gun nozzle of the first soldering tin gun.
Preferably, the rack is further provided with a second workbench, and the structure of the second workbench is the same as that of the first workbench.
Preferably, the soldering device further comprises a second soldering gun and a second solder supplying part, and the power supply control device is electrically connected with the second soldering gun; the second soldering tin gun and the first soldering tin gun are separated by a preset distance and are connected with the Z-axis linear guide rail pair, a second positioning piece is arranged on the second soldering tin gun, and the second positioning piece is used for aligning a solder wire on a second solder supply part to a gun nozzle of the second soldering tin gun.
Preferably, the soldering gun further comprises an X-axis fine adjustment device, the X-axis fine adjustment device is connected with a slide block of the Z-axis linear guide rail pair, and the first soldering gun and the second soldering gun are connected with the Z-axis linear guide rail pair through the X-axis fine adjustment device.
Preferably, the X-axis fine adjustment device comprises a bottom plate, a first mounting plate and a second mounting plate are arranged at two ends of the bottom plate respectively, a second guide rail is transversely arranged on the bottom plate, a second sliding block and a third sliding block are arranged on the second guide rail, the first soldering tin gun is connected with the second sliding block, and the second soldering tin gun is connected with the third sliding block.
Preferably, the X-axis fine adjustment device further comprises a first adjustment part and a second adjustment part, the first adjustment part comprises a first lead screw and a first nut, the first nut is arranged on the first mounting plate, and the first lead screw and the first nut are connected through the first mounting plate and the second slider after being connected through threads; the second adjusting part comprises a second lead screw and a second nut, the second nut is arranged on the second mounting plate, and the second lead screw and the second nut are connected through threads and then penetrate through the second mounting plate and the third sliding block.
Preferably, the rack is further provided with an exhaust device, the exhaust device comprises a box body, the box body is provided with at least one exhaust fan, and an air suction port of the exhaust fan is over against the first soldering tin gun and the second soldering tin gun; an exhaust channel is arranged at one end of the box body, which is far away from the exhaust fan.
Preferably, a soldering tin gun cleaning device is arranged on one side, away from the second workbench, of the first workbench on the machine frame.
Preferably, the light bar plate receiving machine further comprises a plate collecting device, and the plate collecting device is arranged on one side of an exhaust channel of the exhaust device.
Preferably, the plate collecting device comprises a third mounting plate, a first plate rolling roller, a second plate rolling roller, a first proximity switch and a second proximity switch, one end of the third mounting plate is connected with the frame, the first plate rolling roller and the second plate rolling roller are respectively arranged at two sides of the other end of the third mounting plate, the first proximity switch is arranged between the frame and the first plate rolling roller and is lower than the horizontal line of the first plate rolling roller, and the second proximity switch is arranged between the frame and the second plate rolling roller and is lower than the horizontal line of the second plate rolling roller.
The utility model adopts the structure that the machine frame is included, the power supply control device and the tin soldering device are arranged on the machine frame, the first workbench is arranged on the machine frame, the first pressing plate is arranged on the first workbench, the first limiting plate is arranged at one end of the first pressing plate on the first workbench at a preset distance, and the tin soldering device is arranged above the space between the first pressing plate and the first limiting plate; the power supply control device is electrically connected with a first soldering tin gun of the soldering tin device; the tin soldering device also comprises a first tin supplying part, a first positioning piece is arranged on the first tin soldering gun, and the first positioning piece is used for the structure that a tin wire on the first tin supplying part is over against the gun nozzle of the first tin soldering gun; in addition, the exhaust device is arranged on the machine frame, smoke generated when the soldering gun conducts soldering is pumped away, and workers have a good working environment.
Drawings
Fig. 1 is a schematic perspective view of a preferred embodiment of a light bar panel splicing machine according to the present invention;
fig. 2 is a schematic perspective view of another direction of the light bar panel connecting machine according to the preferred embodiment of the present invention;
FIG. 3 is a schematic structural view of a soldering device according to a preferred embodiment of the present invention;
FIG. 4 is a schematic structural view of an X-axis fine adjustment device according to a preferred embodiment of the present invention;
fig. 5 is a schematic perspective view of a board collecting device of the light bar board receiving machine according to the preferred embodiment of the present invention;
FIG. 6 is a schematic structural diagram of the plate rolling device in FIG. 5 after rolling;
fig. 7 is a schematic structural diagram of an uncoiled plate of the plate coiling device in fig. 5.
Detailed Description
In order to make the above objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. The present invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein, as those skilled in the art will be able to make similar modifications without departing from the spirit and scope of the present invention.
As shown in fig. 1-4, the utility model provides a light bar plate receiving machine, including a frame 1, a power control device 2 and a soldering device are arranged on the frame 1, a first working platform 4 is arranged on the frame 1, a first pressing plate 41 is arranged on the first working platform 4, a first limiting plate 42 is arranged on one end of the first pressing plate 41 on the first working platform 4 at a predetermined distance, and the soldering device is arranged above the space between the first pressing plate 41 and the first limiting plate 42; the soldering tin device comprises an X-axis linear guide rail pair 31, a Z-axis linear guide rail pair 32, a driving unit (not visible in the drawing) and a first soldering tin gun 33, wherein the X-axis linear guide rail pair 31 and the first workbench 4 are arranged in parallel, a first guide rail of the Z-axis linear guide rail pair 32 is connected with a first sliding block (not visible in the drawing) of the X-axis linear guide rail pair 31, the first soldering tin gun 33 is connected with the Z-axis linear guide rail pair 32, the driving unit (not visible in the drawing) is used for driving the Z-axis linear guide rail pair 32 to do reciprocating motion on the X-axis linear guide rail pair 31, and the power supply control device 2 is electrically connected with the first soldering tin gun 33; the soldering device further comprises a first solder supplying part 34, wherein a first positioning piece (not shown) is arranged on the first soldering gun 33, and the first positioning piece (not shown) is used for enabling a solder wire on the first solder supplying part 34 to be opposite to a gun nozzle 331 of the first soldering gun 33; placing a lamp bead to be welded on the first workbench 4, wherein a connecting line of each exposed lamp bead on the lamp strip is opposite to the first soldering tin gun 33, after the first limiting plate 42 limits the first lamp bead, the first pressing plate 41 fixes the second lamp bead, and the power switch is started to drive the first soldering tin gun 33 to weld the first lamp bead and the second lamp bead; the driving unit (not visible in the figure) is a first stepping motor, and the distance of each step or a plurality of steps of the first stepping motor is the same as the distance of two lamp beads in one lamp bead; the first tin supplying part 34 further comprises an adjusting tin supplying unit 341 arranged on the Z-axis linear guide rail pair 32, the adjusting tin supplying unit 341 is used for feeding tin wires to the gun nozzle 331 of the soldering tin at a constant speed, and the power of the adjusting tin supplying unit 341 is provided by a second stepping motor (not visible in the figure); therefore, the automatic operation is realized, and the automatic control system has the advantages of greatly improving the working efficiency, improving the qualification rate and reducing the potential safety hazard.
In actual manufacturing, a second workbench 5 is further arranged on the frame 1, and the structure of the second workbench 5 is the same as that of the first workbench 4; the first workbench 4 and the second workbench 5 are made of flexible materials, so that the lamp strip is prevented from being damaged by pulling when moving on the first workbench 4 and the second workbench 5; when laying the lamp strip, lay simultaneously on first workstation 4 and second workstation 5, improvement work efficiency that can be further.
In order to further improve the working efficiency, the soldering device further comprises a second soldering gun 35 and a second solder supplying part 36, and the power supply control device 2 is electrically connected with the second soldering gun 35; the second solder gun 35 is connected to the first solder gun 33 at a predetermined distance from the Z-axis linear guide pair 32, and a second positioning member (not shown) is disposed on the second solder gun 35, and the second positioning member (not shown) is used for aligning the solder wire on the second solder supplying portion 36 to the second gun nozzle 351 of the second solder gun 35; the second tin supplying part 36 further includes a second adjusting tin supplying unit 361 arranged on the Z-axis linear guide rail pair 32, the adjusting tin supplying unit 361 is used for feeding tin wires to a second gun nozzle 351 of the second tin soldering gun 35 at a constant speed, and the power of the second adjusting tin supplying unit 361 is provided by a third stepping motor (not visible in the figure); the first solder gun 33 and the second solder gun 35 are arranged side by side, and the first solder gun 33 and the second solder gun 35 are provided with one solder supplying part (a first solder supplying part 34 and a second solder supplying part 36); for example: when a lamp pearl is 100, the operation of first soldering tin rifle 33 begins to weld to 49 th lamp pearls from 1 st lamp pearl, and the operation of second soldering tin rifle 35 begins to weld to 100 th lamp pearl from 50 th lamp pearl, first soldering tin rifle 33 with second soldering tin rifle 35 simultaneous operation.
Preferably, the soldering gun further comprises an X-axis fine adjustment device, the X-axis fine adjustment device is connected with the slide block of the Z-axis linear guide pair 32, and the first soldering gun 33 and the second soldering gun 35 are connected with the Z-axis linear guide pair 32 through the X-axis fine adjustment device.
Preferably, the X-axis fine adjustment device includes a base plate 60, and a first mounting plate 61 and a second mounting plate 62 respectively disposed at two ends of the base plate 60, a second guide rail 63 is laterally disposed on the base plate 60, a second slider 64 and a third slider 65 are disposed on the second guide rail 63, the first solder gun 33 and the second slider are connected 64, and the second solder gun 35 and the third slider 65 are connected.
Preferably, the X-axis fine adjustment device further comprises a first adjustment portion and a second adjustment portion, the first adjustment portion comprises a first lead screw 66 and a first nut (not visible in the drawings), the first nut (not visible in the drawings) is arranged on the first mounting plate 61, and the first lead screw 66 and the first nut (not visible in the drawings) are connected through the first mounting plate 61 and the second slider 64 after being connected through threads; the second adjusting part comprises a second screw 67 and a second nut (not visible in the figure), the second nut (not visible in the figure) is arranged on the second mounting plate 62, and the second screw 67 and the second nut (not visible in the figure) are connected through the second mounting plate 62 and the third slide block 65 after being connected in a threaded manner; generally, the length of each row of light bars is the same, and if there is a slight change in the length of the light bars, the positions of the first solder gun 33 and/or the second solder gun 35 can be adjusted by twisting the first lead screw 66 and/or the second lead screw 67, so that it is very convenient and practical.
Preferably, an exhaust device is further arranged on the rack 1, the exhaust device includes a box body 7, at least one exhaust fan 71 is arranged on the box body 7, and an air suction port of the exhaust fan 71 is over against the first soldering tin gun 33 and the second soldering tin gun 35; at least one exhaust channel 72 is arranged at one end of the box body 7 far away from the exhaust fan 71; in actual manufacturing, at least one air discharge fan 71 is four air discharge fans 71, four air discharge fans 71 are parallel and are equallyd divide and establish on the box body 7, at least one exhaust passage 72 is two exhaust passages 72, two exhaust passage 72 is through pipe connection to outside polluted gas treatment center, and fume when exhaust apparatus will soldering tin rifle (including first soldering tin rifle and second soldering tin rifle) soldering tin is taken away, makes workman have a good operational environment.
Preferably, in order to ensure that the first solder gun 33 and the second solder gun 35 have a good working state, the first solder gun 33 and the second solder gun 35 are cleaned at predetermined time intervals (after a light bar on the first workbench 4 is welded and/or a light bar on the second workbench 5 is welded) or after the welding is completed, a solder gun cleaning device is arranged on one side, away from the second workbench 5, of the first workbench 4 on the rack 1, and comprises a cleaning pool 8, and two cleaning nozzles (not visible in the figure) are arranged on the cleaning pool 8; the two cleaning nozzles (not visible) are respectively opposite to the first solder gun 33 and the second solder gun 35, and the first solder gun 33 and the second solder gun 35 are cleaned.
As shown in fig. 5-7, the board collecting device 9 of a light bar board receiving machine is arranged on one side of the exhaust channel 72 of the exhaust device on the machine frame 1.
Preferably, the plate collecting device 9 comprises a third mounting plate 90, a first rolling plate roller 91, a second rolling plate roller 92, a first proximity switch 93, a second proximity switch 94, a first motor 95 and a second motor 96, one end of the third mounting plate 90 is connected to the frame 1, the first rolling plate roller 91 and the second rolling plate roller 92 are respectively disposed at two sides of the other end of the third mounting plate 90, the first proximity switch 93 is provided between the frame 1 and the first web cylinder 91, and is lower than the horizontal line of the first rolling plate roller 91, the second proximity switch 94 is provided between the machine frame 1 and the second rolling plate roller 92, and is lower than the horizontal line of the second rolling plate roller 92, the output shaft of the first motor 95 drives the first rolling plate roller 91 to rotate, and the output shaft of the second motor 96 drives the second rolling plate roller 92 to rotate.
The welded light bars need to be sorted and stored, when one light bar is welded, the light bar moves towards the plate collecting device 9, firstly, workers fix the welded light bar on a plate rolling roller (a first soldering gun corresponds to the first plate rolling roller, a second soldering gun corresponds to the second plate rolling roller), continuously weld the light bar, the light bar is hung between the rack 1 and the plate rolling roller, when the light bar hung between the rack 1 and the plate rolling roller is away from a proximity switch (the first soldering gun corresponds to the first proximity switch, the second soldering gun corresponds to the second proximity switch) to a preset distance, the (corresponding) proximity switch is triggered, the (corresponding) proximity switch sends a starting signal, the power supply control device 2 drives the (corresponding) motor, an output shaft of the (corresponding) motor drives the plate rolling roller (corresponding), and (3) rolling the lamp strip onto a rolling plate roller (corresponding to the lamp strip), and when the proximity switch does not sense the lamp strip, sending a stop signal by the proximity switch, and turning off the power supply of the motor.
In the actual manufacturing process, a tensioning device is further arranged on the wire coil, the tensioning device is that at least one groove is formed in the axial direction of the plate rolling roller, a cylindrical object is placed in the groove, and the cylindrical object protrudes out of the surface of the plate rolling roller; after the plate rolling roller finishes plate rolling, the cylindrical object is drawn out, and then the lamp strip on the plate rolling roller can be smoothly taken down.
The above-mentioned embodiments only express two embodiments of the present invention, and the description thereof is specific and detailed, but not construed as limiting the scope of the utility model. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.
Claims (10)
1. The utility model provides a lamp strip meets trigger, includes the frame be equipped with power control device and soldering tin device in the frame, its characterized in that: the machine frame is provided with a first workbench, the first workbench is provided with a first pressing plate, one end of the first pressing plate on the first workbench is provided with a first limiting plate at a preset distance, and the tin soldering device is arranged above the space between the first pressing plate and the first limiting plate; the tin soldering device comprises an X-axis linear guide rail pair, a Z-axis linear guide rail pair, a driving unit and a first tin soldering gun, wherein the X-axis linear guide rail pair is arranged in parallel with the first workbench, a first guide rail of the Z-axis linear guide rail pair is connected with a first sliding block of the X-axis linear guide rail pair, the first tin soldering gun is connected with the Z-axis linear guide rail pair, the driving device is used for driving the Z-axis linear guide rail pair to do reciprocating motion on the X-axis linear guide rail pair, and the power supply control device is electrically connected with the first tin soldering gun; the soldering tin device further comprises a first tin supply part, a first positioning piece is arranged on the first soldering tin gun, and the first positioning piece is used for enabling a tin wire on the first tin supply part to be right opposite to a gun nozzle of the first soldering tin gun.
2. The light bar trigger that connects of claim 1, characterized in that: the rack is also provided with a second workbench, and the structure of the second workbench is the same as that of the first workbench.
3. The light bar trigger that connects of claim 2, characterized in that: the soldering tin device also comprises a second soldering tin gun and a second tin supply part, and the power supply control device is electrically connected with the second soldering tin gun; the second soldering tin gun and the first soldering tin gun are separated by a preset distance and are connected with the Z-axis linear guide rail pair, a second positioning piece is arranged on the second soldering tin gun, and the second positioning piece is used for aligning a solder wire on a second solder supply part to a gun nozzle of the second soldering tin gun.
4. The light bar trigger that connects of claim 3, characterized in that: the X-axis fine-tuning device is connected with the slide block of the Z-axis linear guide rail pair, and the first soldering tin gun is connected with the second soldering tin gun through the X-axis fine-tuning device and the Z-axis linear guide rail pair.
5. The light bar trigger that connects of claim 4, characterized in that: x axial micromatic setting includes the bottom plate and the both ends of bottom plate are equipped with first mounting panel and second mounting panel respectively transversely be equipped with the second guide rail on the bottom plate be equipped with second slider and third slider on the second guide rail, first soldering tin rifle with the second slider is connected, the second soldering tin rifle with the third slider is connected.
6. The light bar trigger that connects of claim 5, characterized in that: the X-axis fine adjustment device further comprises a first adjustment part and a second adjustment part, the first adjustment part comprises a first lead screw and a first nut, the first nut is arranged on the first mounting plate, and the first lead screw is connected with the first nut through a thread and then penetrates through the first mounting plate to be connected with the second slider; the second adjusting part comprises a second lead screw and a second nut, the second nut is arranged on the second mounting plate, and the second lead screw and the second nut are connected through threads and then penetrate through the second mounting plate and the third sliding block.
7. The light bar trigger that connects of claim 6, characterized in that: the rack is also provided with an exhaust device, the exhaust device comprises a box body, the box body is provided with at least one exhaust fan, and an air suction port of the exhaust fan is over against the first soldering tin gun and the second soldering tin gun; an exhaust channel is arranged at one end of the box body, which is far away from the exhaust fan.
8. The light bar trigger that connects of claim 7, characterized in that: and a soldering tin gun cleaning device is arranged on one side, away from the second workbench, of the first workbench on the rack.
9. The light bar trigger connector of claim 8, further comprising a panel receiving device disposed on a side of the exhaust channel of the exhaust device.
10. The light bar trigger that connects of claim 9, characterized in that: the board device of receiving includes third mounting panel, first coil board cylinder, second coil board cylinder, first proximity switch and second proximity switch, the one end of third mounting panel with the frame is connected, first coil board cylinder with the second coil board cylinder is established respectively the both sides of the third mounting panel other end, first proximity switch establishes the frame with between the first coil board cylinder, and be less than the water flat line of first coil board cylinder, the second proximity switch is established the frame with between the second coil board cylinder, and be less than the water flat line of second coil board cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920905945.6U CN210412954U (en) | 2019-06-14 | 2019-06-14 | Lamp strip connects trigger |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920905945.6U CN210412954U (en) | 2019-06-14 | 2019-06-14 | Lamp strip connects trigger |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210412954U true CN210412954U (en) | 2020-04-28 |
Family
ID=70376121
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920905945.6U Active CN210412954U (en) | 2019-06-14 | 2019-06-14 | Lamp strip connects trigger |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210412954U (en) |
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2019
- 2019-06-14 CN CN201920905945.6U patent/CN210412954U/en active Active
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