CN210411102U - Coal conveying system and metal object identification and sorting device thereof - Google Patents

Coal conveying system and metal object identification and sorting device thereof Download PDF

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Publication number
CN210411102U
CN210411102U CN201921036445.XU CN201921036445U CN210411102U CN 210411102 U CN210411102 U CN 210411102U CN 201921036445 U CN201921036445 U CN 201921036445U CN 210411102 U CN210411102 U CN 210411102U
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coal
conveying
metal
metal object
control system
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Inventor
刘贯军
王明利
牛毅
徐君鹏
杨辉
余泽通
王占奎
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Henan Institute of Science and Technology
Xinxiang Gaofu Machinery Co Ltd
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Henan Institute of Science and Technology
Xinxiang Gaofu Machinery Co Ltd
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Abstract

The utility model belongs to the field of foreign matter detection and coal pulverization in coal, in particular to a coal conveying system and a metal object identification and sorting device thereof, which comprises a raw coal distributor with at least two outlets, conveying belts driven by independent motors are respectively arranged corresponding to the outlets, the conveying belts move forward to convey coal materials backwards, metal detectors are respectively arranged above the conveying belts, used for detecting metal objects in the conveyed coal materials, the metal object identification and sorting device also comprises a control system which is connected with each metal detector and a conveying belt driving motor, when the control system receives the signal of detecting the metal object sent by the metal detector, the corresponding conveyor belt driving motor is controlled to rotate reversely, the conveyer belt is driven to move reversely for a set distance, the coal mixed with the metal objects is discharged, and meanwhile, the corresponding outlet of the raw coal distributor is controlled to stop discharging the coal. When a certain conveying belt moves reversely to unload the coal materials, other conveying belts work normally, and the coal conveying system is ensured to have higher coal conveying efficiency.

Description

Coal conveying system and metal object identification and sorting device thereof
Technical Field
The utility model belongs to foreign matter detects and coal field of smashing in the coal, concretely relates to coal conveying system and metal object discernment and sorting device thereof.
Background
In coal mining, metal substances such as screws, anchor rods and the like are inevitably mixed in coal, and when power plants generate electricity by using coal, the coal needs to be crushed first so as to be sufficiently combusted. The coal crusher for the power plant can only crush softer lump coal, hard and brittle coal gangue and the like, and cannot crush metal objects with high hardness and certain toughness. If the metal objects mixed in the coal are not picked out, not only can the tooth roller of the coal crusher be damaged, but also the coal crusher can be stopped in serious conditions, and the normal power generation is influenced.
Currently, the main solutions to the above problems are: the coal-fired boiler of a power plant is provided with two sets of coal conveying and coal crushing devices, one set of coal conveying and coal crushing devices works, the other set of coal crushing devices is standby, when the working set stops working due to the fact that metal materials are mixed in coal, the standby set of coal crushing devices is started, and the measure has the defect of large one-time investment. Another scheme is that only one set of coal conveying and coal crushing device is arranged, a metal detector is arranged above a conveyor belt, and metal objects are sorted out by the following two modes: firstly, when finding that metal objects are mixed in the coal on the conveyor belt, the metal detector immediately starts an alarm and transmits a signal to equipment such as an iron remover and the like to remove the metal impurities, but the iron remover is difficult to find and remove and has no effect on particularly nonmagnetic metal objects; and secondly, the metal detector outputs a stop signal, the conveyor belt stops working, metal objects are picked out by a manual site, and then the conveyor belt is recovered to work. Although the investment is low, the coal feeding is still interrupted for a short time, the conveying efficiency is influenced, and the work of the power plant boiler is influenced to a certain extent.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a metal object discernment and sorting device to on-spot letter sorting metal object influences the technical problem of the conveying efficiency of coal charge among the solution prior art. And simultaneously, the utility model aims at still providing a coal conveying system to solve the coal conveying system among the prior art and when choosing out the metal object that thoughtlessly has in the coal, influence conveying efficiency's technical problem.
In order to achieve the above purpose, the utility model discloses well metal object discernment and sorting device's technical scheme is: a metal object identifying and sorting apparatus includes a raw coal distributor having at least two outlets, the conveying belts are respectively arranged corresponding to the outlets and used for receiving the coal materials output from the corresponding outlets, the conveying belts are respectively driven by independent conveying belt driving motors and move forward to convey the coal materials backwards, metal detectors are respectively arranged above the conveying belts and used for detecting metal objects in the coal materials conveyed by the conveying belts, the metal object identifying and sorting device also comprises a control system which is connected with each metal detector and a driving motor of the conveying belt, when the control system receives the signal which is sent by the metal detector and used for detecting the metal object, the corresponding conveyor belt driving motor is controlled to rotate reversely, and discharging the coal mixed with the metal objects from the front end of the conveyor belt by driving the conveyor belt to move reversely for a set distance, and simultaneously controlling the corresponding outlets of the raw coal distributor to stop discharging the coal.
The utility model has the advantages that: corresponding conveyer belts are arranged at outlets of the raw coal distributor and driven by independent conveyer belt driving motors, so that at least two independent coal conveying branches can be formed, and because the probability of metal objects appearing on the two conveyer belts simultaneously is very small, in the unloading process of the coal mixed with the metal objects by a certain conveyer belt through self reverse motion, other branches which do not detect the metal objects continue to convey the coal backwards, so that the corresponding conveying system can continuously supply materials to the coal breaker. In addition, even if metal objects appear on more than two conveying belts simultaneously, although the probability of appearance of the situation is very low according to the common knowledge, the control system can control the corresponding conveying belts to move reversely in time and enter a normal coal conveying state after coal materials are discharged, and the coal conveying efficiency of the whole conveying system cannot be greatly influenced. Meanwhile, the corresponding outlet is controlled to stop discharging coal, so that the excessive coal can be prevented from being discharged.
Furthermore, the raw coal distributor comprises packing augers which are arranged in one-to-one correspondence with the outlets, and the control system controls the corresponding outlets to stop coal discharging by controlling the packing augers to stop rotating.
Has the advantages that: when the corresponding conveying belt moves reversely to discharge the coal material mixed with the metal object, the corresponding packing auger stops rotating to control the corresponding outlet to stop outputting the coal material, so that the phenomenon that the workload of workers is increased due to the discharge of excessive coal material is avoided.
Furthermore, when the control system controls the corresponding packing auger to stop rotating, at least one packing auger in the other packing augers is controlled to accelerate so as to increase the coal conveying capacity of the packing auger.
Has the advantages that: the auger rotates at an accelerated speed to increase the output quantity of the coal material at the corresponding outlet so as to compensate the reduced coal conveying quantity of the auger which stops working.
Furthermore, when the control system controls the corresponding packing auger to rotate in an accelerated manner, the control system simultaneously controls the conveying belt corresponding to the packing auger rotating in an accelerated manner to move forward in an accelerated manner.
Has the advantages that: the conveyer belt corresponding to the auger rotating with higher speed also moves with higher speed, so that the conveying speed of the conveyer belt is matched with the output quantity of the coal material corresponding to the outlet, and the coal material stacked on the conveyer belt is prevented from being too high. Meanwhile, the accelerated motion of the conveying belt is controlled, so that the raw coal conveying amount lost by the metal object identification and sorting device due to the reverse motion of the individual conveying belt can be compensated for at the first time.
Furthermore, the metal object identifying and sorting device also comprises a temporary storage device arranged below the front end of the conveyer belt and used for collecting the coal discharged by the conveyer belt in the reverse movement.
Has the advantages that: the temporary storage device is arranged to collect the coal materials unloaded by the conveying belt, so that the phenomenon that the unloaded coal materials are scattered on the ground to increase the labor capacity of workers is avoided.
Further, the temporary storage device comprises a receiving hopper and a collecting bin, wherein the receiving hopper receives the coal discharged from the conveying belt and guides the coal to flow into the collecting bin.
Has the advantages that: the receiving hopper is arranged to guide the discharged coal to flow to the collecting bin, so that the discharged coal can accurately enter the collecting bin.
In order to achieve the above purpose, the utility model discloses middlings conveying system's technical scheme is: a coal conveying system comprises a coal breaker and a conveying device used for conveying coal to the coal breaker, wherein a metal object identifying and sorting device is arranged between the conveying device and the coal breaker, the metal object identifying and sorting device comprises a raw coal distributor, the raw coal distributor is provided with at least two outlets, conveying belts are arranged corresponding to the outlets respectively and used for receiving coal materials output from the corresponding outlets, each conveying belt is driven by an independent conveying belt driving motor respectively, the conveying belts move forward to convey the coal materials backwards, metal detectors are arranged above the conveying belts respectively and used for detecting metal objects in the coal materials conveyed by the conveying belts, the metal object identifying and sorting device further comprises a control system which is connected with each metal detector and the conveying belt driving motors, when the control system receives signals sent by the metal detectors to detect the metal objects, the corresponding conveying belt driving motors are controlled to rotate reversely, and discharging the coal mixed with the metal objects from the front end of the conveyor belt by driving the conveyor belt to move reversely for a set distance, and simultaneously controlling the corresponding outlets of the raw coal distributor to stop discharging the coal. The conveying device conveys coal into a raw coal distributor of the metal object identifying and sorting device, and a conveying belt of the metal object identifying and sorting device conveys the coal to a coal crusher.
The utility model has the advantages that: corresponding conveyer belt is set up to each export that corresponds raw coal distributor, and each conveyer belt is by independent conveyer belt driving motor drive, can form two at least independent coal charge from this and carry the branch road, because the probability that appears the metallics simultaneously on two conveyer belts is very little, consequently, unload the in-process with the coal charge that mixes the metallics through self reverse motion at a certain conveyer belt, other branch roads that do not detect the metallics continue to carry the coal charge backward, guarantee conveying system can last the feed to the coal breaker. In addition, even if more than two conveying belts simultaneously generate metal objects, although the occurrence probability of the situation is very low according to the common knowledge, the control system can timely control the corresponding conveying belts to move reversely and enter a normal coal conveying state after coal materials are discharged, and the coal conveying efficiency of the whole conveying system cannot be greatly influenced. Meanwhile, the corresponding outlet is controlled to stop discharging coal, so that excessive coal can be prevented from being discharged.
Furthermore, the raw coal distributor comprises packing augers which are arranged in one-to-one correspondence with the outlets, and the control system controls the corresponding outlets to stop coal discharging by controlling the packing augers to stop rotating.
Has the advantages that: when the corresponding conveying belt moves reversely to discharge the coal material mixed with the metal object, the corresponding packing auger stops rotating to control the corresponding outlet to stop outputting the coal material, so that the phenomenon that the workload of workers is increased due to the discharge of excessive coal material is avoided.
Furthermore, when the control system controls the corresponding packing auger to stop rotating, at least one packing auger in the other packing augers is controlled to accelerate so as to increase the coal conveying capacity of the packing auger.
Has the advantages that: the auger rotates at an accelerated speed to increase the output quantity of the coal material at the corresponding outlet so as to compensate the reduced coal conveying quantity of the auger which stops working.
Furthermore, when the control system controls the corresponding packing auger to rotate in an accelerated manner, the control system simultaneously controls the conveying belt corresponding to the packing auger rotating in an accelerated manner to move forward in an accelerated manner.
Has the advantages that: the conveyer belt corresponding to the auger rotating with higher speed also moves with higher speed, so that the conveying speed of the conveyer belt is matched with the output quantity of the coal material corresponding to the outlet, and the coal material stacked on the conveyer belt is prevented from being too high. Meanwhile, the accelerated motion of the conveying belt is controlled, so that the raw coal conveying amount lost by the metal object identification and sorting device due to the reverse motion of the individual conveying belt can be compensated for at the first time.
Furthermore, the metal object identifying and sorting device also comprises a temporary storage device arranged below the front end of the conveyer belt and used for collecting the coal discharged by the conveyer belt in the reverse movement.
Has the advantages that: the temporary storage device is arranged to collect the coal materials unloaded by the conveying belt, so that the phenomenon that the unloaded coal materials are scattered on the ground to increase the labor capacity of workers is avoided.
Further, the temporary storage device comprises a receiving hopper and a collecting bin, wherein the receiving hopper receives the coal discharged from the conveying belt and guides the coal to flow into the collecting bin.
Has the advantages that: the receiving hopper is arranged to guide the discharged coal to flow to the collecting bin, so that the discharged coal can accurately enter the collecting bin.
Drawings
FIG. 1 is a schematic structural view of a coal conveying system according to the present invention;
FIG. 2 is a schematic view of the metal object identifying and sorting apparatus of the coal conveying system of FIG. 1;
FIG. 3 is a schematic structural view of the dispenser frame of FIG. 2;
in the figure: 1-a conveying device; 2-metal object identification and sorting device; 3-a coal crusher; 4-a dispenser frame; 5-a first auger; 6-a second auger; 7-a third auger; 8-a first conveyor belt; 9-a second conveyor belt; 10-a third conveyor belt; 11-a first metal detector; 12-a second metal detector; 13-a third metal detector; 14-auger driving motor; 15-a receiving hopper; 16-a collection bin; 17-outlet.
Detailed Description
The utility model discloses middlings conveying system's embodiment 1, as shown in fig. 1, including coal breaker 3 and to the conveyor 1 of coal breaker 3 transport coal charge, in order to avoid the metal thing that mixes in the coal charge to get into in the coal breaker 3 damage fluted roller or lead to the coal breaker 3 to shut down, set up metal thing discernment and sorting device 2 between conveyor 1 and coal breaker 3 to metal thing that mixes in the coal charge discerns and sorts.
The structure of the metal object identifying and sorting device 2 is shown in fig. 2 and comprises a raw coal distributor and three conveying belts. The raw coal distributor comprises a distributor frame 4 shown in fig. 3, and the upper end of the distributor frame 4 is of an open structure and used for receiving coal materials conveyed by the conveying device 1. In order to realize coal separation, three packing augers, namely a first packing auger 5, a second packing auger 6 and a third packing auger 7 are arranged in the distributor frame body 4, each packing auger is driven by an independent packing auger driving motor 14, and correspondingly, mounting holes for mounting the packing augers are formed in the front vertical wall and the rear vertical wall of the distributor frame body 4.
The rear ends of the three augers penetrate out of the mounting holes in the vertical wall on the rear side of the distributor frame body, the augers rotate to output the coal in the distributor frame body 4 through the three mounting holes in the vertical wall on the rear side of the distributor frame body, and the three mounting holes form three outlets 17 of the raw coal distributor. Because each auger is driven by an independent auger driving motor 14, the start and stop of each auger can be independently controlled, and the coal outlet at the corresponding outlet is controlled. In this embodiment, the auger drive motor is a servo motor.
Three conveyor belts are arranged corresponding to the three outlets 17 and used for receiving and conveying the coal material output from the corresponding outlets 17, and each conveyor belt moves forwards to convey the coal material backwards to the coal crusher 3. Specifically, the three conveyer belts are a first conveyer belt 8 corresponding to the first auger 5, a second conveyer belt 9 corresponding to the second auger 6, and a third conveyer belt 10 corresponding to the third auger 7. Each conveying belt is driven by an independent conveying belt driving motor, three relatively independent coal conveying branches are formed in the metal object identification and sorting device, and the motion state of each conveying belt can be controlled by controlling the rotation direction of each conveying belt driving motor. In this embodiment, the conveyor belt driving motor is a servo motor.
In order to detect metal objects in the coal materials conveyed by the conveyor belts, metal detectors are respectively arranged above the conveyor belts, wherein a first metal sensor 11 is arranged corresponding to the first conveyor belt 8, a second metal sensor 12 is arranged corresponding to the second conveyor belt 9, and a third metal sensor 13 is arranged corresponding to the third conveyor belt 10.
Furthermore, in order to sort out the metal objects in time after the metal detector detects the metal objects, the metal object identifying and sorting device 2 is further provided with a control system, the metal detector can feed back signals to the control system after detecting the metal objects, and meanwhile, the control system is in control connection with the auger driving motors and the conveyer belt driving motors so as to control the rotating speed of the augers and the motion state of the conveyer belts. In this embodiment, the computer controls the auger driving motors 14 and the conveyor belt driving motor through a series of instructions.
Taking the first metal detector 11 as an example, when the first metal detector 11 detects metal substances mixed in the coal conveyed by the first conveyor belt 8, the first metal detector 11 feeds back a detection signal to the computer, and the computer receives the detection signal and then sends three instructions at almost the same time: firstly, a conveyor belt driving motor corresponding to the first conveyor belt 8 is controlled to rotate reversely to drive the first conveyor belt 11 to move reversely for a set distance so as to unload the coal mixed with the metal objects from the front end of the first conveyor belt, and the size of the distance for the reverse movement of the first conveyor belt 11 is determined according to the distance between the first metal detector 11 and the front end of the first conveyor belt 11, so that the coal mixed with the metal objects can be unloaded after the first conveyor belt moves reversely for the set distance; secondly, the first packing auger 5 is controlled to stop rotating so as to suspend outputting coal from the corresponding outlet 17; and thirdly, the other augers in the raw coal distributor are controlled to increase the conveying of the coal material at a properly increased rotating speed so as to ensure the coal material supply of the coal crusher 3. When the coal material mixed with the metal material is discharged, the control system controls each part to quickly recover to normal work.
In other embodiments, the second and third packing augers increase the rotating speed to increase the output of the coal, and simultaneously, the moving speeds of the second and third conveying belts can be increased, so that the conveying speed of the conveying belts is matched with the coal outlet speed of the corresponding outlet. Of course, when the first conveying belt moves reversely to discharge the coal, if the coal supply of the coal crusher can be ensured only by increasing the moving speed of one auger and the corresponding conveying belt, the moving speed of one auger and the corresponding conveying belt can be increased. Even under the premise of low requirement on the coal supply stability, the movement speed of the other augers and the conveyer belt can not be increased. For the control system, in other embodiments, each metal detector and the driving motor can also be in control connection with a single chip microcomputer or a PLC controller.
Further, in order to collect the coal removed by the reverse movement of the conveyor belt, in this embodiment, the metal object identifying and sorting device 2 further includes a temporary storage device disposed at a lower side of the front end of the conveyor belt for collecting the coal discharged by the reverse movement of the conveyor belt. As shown in fig. 2, the temporary storage device includes a receiving hopper 15 and a collecting bin 16, wherein the receiving hopper 15 is used for receiving and guiding the coal to flow to the collecting bin 16, so as to prevent the coal from scattering to the ground, and facilitate the worker to pick out the metal objects and then send the coal to the coal pulverizer 3.
It should be noted that, in combination with the amount of the metal substances mixed in the actual raw coal, the probability of the metal substances appearing on the three conveyor belts at the same time is almost zero, so that when a certain conveyor belt needs to move in the reverse direction to discharge the coal material mixed with the metal substances, other conveyor belts can still continue to convey the coal material, and the stable coal conveying efficiency of the conveying system can be ensured. In addition, the probability that metal objects appear on the two conveying belts simultaneously is very small, so that on the premise that the conveying capacity meets the requirement, only two conveying belts can be arranged for reducing the production cost, and correspondingly, the packing augers only need to be arranged in two. Of course, four or more conveyor belts may be provided to increase the safety factor and increase the conveying capacity of the coal conveying system.
The utility model discloses middlings conveying system's embodiment 2, different from embodiment 1 is that, in embodiment 1, be provided with the auger in metal thing discernment and sorting device's the raw coal distributor, whether control system controls corresponding export through opening of control auger and exports the coal charge. In this embodiment, a plurality of outlets are arranged at the bottom of the distributor frame 4, the coal is output from each outlet by means of the gravity of the coal, a baffle is arranged corresponding to each outlet, each baffle is driven by an independent cylinder, the cylinders are connected with a corresponding control system, and when metal materials are detected to be mixed in the coal conveyed by a certain conveying belt, the control system controls the corresponding cylinders to act so as to stop the coal output from the corresponding outlets, and the corresponding baffles are pushed to seal the outlets.
The utility model discloses well metal object discernment and sorting device's embodiment, metal object discernment and sorting device include raw coal distributor, conveyer belt, metal detector and control system, and this metal object discernment has two at least independent defeated coal branch roads with sorting device, and is specific, and this metal object discernment is the same with sorting device with the metal object discernment in the above-mentioned coal conveying system with sorting device's structure and working method, and the repeated description is no longer given here.

Claims (7)

1. The utility model provides a metal object discernment and sorting device which characterized in that:
comprising a raw coal distributor having at least two outlets,
the conveying belts are respectively arranged corresponding to the outlets and used for receiving the coal materials output from the corresponding outlets, each conveying belt is respectively driven by an independent conveying belt driving motor, the conveying belts move forwards to convey the coal materials backwards,
a metal detector is respectively arranged above each conveyer belt and is used for detecting metal objects in the coal materials conveyed by the conveyer belts,
the metal object identification and sorting device also comprises a control system which is connected with each metal detector and the conveying belt driving motor, and when the control system receives a signal sent by the metal detector to detect the metal object, the control system controls the corresponding conveying belt driving motor to rotate reversely so as to drive the conveying belt to move reversely for a set distance, the coal mixed with the metal object is unloaded from the front end of the conveying belt, and simultaneously the control system controls the corresponding outlet of the raw coal distributor to stop coal discharge.
2. The metal object identifying and sorting apparatus of claim 1, wherein: the raw coal distributor comprises augers which are arranged in one-to-one correspondence with the outlets, and the control system controls the corresponding outlets to stop coal discharging by controlling the augers to stop rotating.
3. The metal object identifying and sorting apparatus of claim 2, wherein: when the control system controls the corresponding packing auger to stop rotating, at least one packing auger in the other packing augers is controlled to accelerate so as to increase the coal conveying capacity of the packing auger.
4. The metal object identifying and sorting apparatus of claim 3, wherein: and when the control system controls the corresponding packing auger to rotate in an accelerating way, the control system simultaneously controls the conveying belt corresponding to the packing auger rotating in an accelerating way to move in a forward direction in an accelerating way.
5. The metal object identifying and sorting apparatus according to any one of claims 1 to 4, wherein: the metal object identifying and sorting device further comprises a temporary storage device arranged below the front end of the conveying belt and used for collecting coal discharged by the conveying belt in a reverse motion mode.
6. The metal object identifying and sorting apparatus of claim 5, wherein: the temporary storage device comprises a receiving hopper and a collecting bin, wherein the receiving hopper receives coal discharged from the conveying belt and guides the coal to flow into the collecting bin.
7. A coal conveying system comprising a coal pulverizer and a conveying device for conveying coal to the coal pulverizer, wherein the metal object identifying and sorting device of any one of claims 1 to 6 is provided between the conveying device and the coal pulverizer, the conveying device conveys coal into a raw coal distributor of the metal object identifying and sorting device, and a conveying belt of the metal object identifying and sorting device conveys coal to the coal pulverizer.
CN201921036445.XU 2019-07-04 2019-07-04 Coal conveying system and metal object identification and sorting device thereof Active CN210411102U (en)

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CN201921036445.XU CN210411102U (en) 2019-07-04 2019-07-04 Coal conveying system and metal object identification and sorting device thereof

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112403658A (en) * 2020-10-30 2021-02-26 重庆贻晨兴工业设计有限责任公司 Screening device for jaw crusher and using method
DE102020117400A1 (en) 2020-07-01 2022-01-05 Keestrack N.V. Conveyor belt assembly and method for removing foreign objects from bulk material

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102020117400A1 (en) 2020-07-01 2022-01-05 Keestrack N.V. Conveyor belt assembly and method for removing foreign objects from bulk material
EP3932836A1 (en) * 2020-07-01 2022-01-05 Keestrack N.V. Conveyor belt arrangement and method for removing foreign bodies from bulk material
CN112403658A (en) * 2020-10-30 2021-02-26 重庆贻晨兴工业设计有限责任公司 Screening device for jaw crusher and using method

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