CN210410612U - Mixed granule preparation equipment - Google Patents
Mixed granule preparation equipment Download PDFInfo
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- CN210410612U CN210410612U CN201920742971.1U CN201920742971U CN210410612U CN 210410612 U CN210410612 U CN 210410612U CN 201920742971 U CN201920742971 U CN 201920742971U CN 210410612 U CN210410612 U CN 210410612U
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Abstract
The utility model discloses a mixed particle material preparation device, which comprises a basic particle material preparation device, a mixing device and a mixed particle material preparation device; the basic granule material preparation facilities includes discharge mechanism, the compounding device includes conveyer belt mechanism and mixing mechanism, the mixed granule material preparation facilities is including mixed granule material forming mechanism and stoving mechanism. Adopt the utility model discloses a mixed granule material preparation equipment, the powder that forms basic granule material can be made in advance and store, and basic granule material can arrange as required when preparing for mixed granule material can arrange in real time at random, and the kind is abundant, and adaptability is wide. The utility model discloses an equipment has the characteristics of efficient, the finished product is easily controlled.
Description
Technical Field
The utility model relates to a ceramic manufacture machinery technical field especially relates to a mixed granule material preparation equipment.
Background
The main source of the design of the patterns of the ceramic tiles is the reduction of natural stones, the texture of the sand and stone particles inlaid in the natural stones is simulated by the patterns in the past, but the visual fidelity is still not high due to the plane characteristic of the patterns. In order to achieve the vivid effect of the real natural stone, only the forming step of the real reduction stone is used, and the particles are inlaid on the surface of the ceramic tile, so that the dual vivid experience of vision and touch is achieved, and the texture of the sand particles of the natural stone is really reduced.
In the prior art, the brick surface particles of the particle brick are all made of single particles, the effect texture of the brick surface is rigid, and the integral feeling of the formed brick surface is unrealistic even if the particle materials with various colors, temperatures and transmittances are matched and combined according to different proportions and then are distributed on the brick surface. Therefore, it is necessary to provide a production facility for producing highly simulated granular materials.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a mixed granule material preparation equipment can mixed granule material and present multiple characteristic for the simulation effect of pottery brick is stronger.
To achieve the purpose, the utility model adopts the following technical proposal:
a mixed particle material preparation device comprises a basic particle material preparation device, a material mixing device and a mixed particle material preparation device; the basic particle material preparation device comprises a discharge mechanism, the mixing device comprises a conveying belt mechanism and a mixing mechanism, and the mixed particle material preparation device comprises a mixed particle material forming mechanism and a drying mechanism;
the upstream end of the conveying belt mechanism corresponds to the position of the discharging mechanism, the downstream end of the conveying belt mechanism corresponds to the position of the feeding hole of the mixing mechanism, the discharging hole of the mixing mechanism corresponds to the position of the mixed particle material forming mechanism, and the discharging hole of the mixed particle material forming mechanism corresponds to the position of the feeding hole of the drying mechanism;
the base granule material preparation device is provided with a plurality of base granule material preparation devices, and the discharging mechanisms of the plurality of base granule material preparation devices correspond to the upstream end positions of the conveying belt mechanisms.
Further, the mixed particle material forming mechanism comprises a mixed particle material screen, a first forming belt, a first transmission roller set, a second forming belt and a second transmission roller set, wherein the first forming belt is sleeved on the first transmission roller set and driven by the first transmission roller set, and the second forming belt is sleeved on the second roller set and driven by the second roller set;
the first forming belt and the second forming belt are obliquely arranged like a V shape, the end parts of the two forming belts are abutted, the conveying directions of the first forming belt and the second forming belt are opposite, concave positions for forming are arranged on the outer surfaces of the first forming belt and/or the second forming belt, and the mixed particle material screen is located below the first forming belt and the second forming belt and used for receiving materials falling from the abutted end parts of the two forming belts.
Further, the drying mechanism comprises a box body, a heating resistance wire and a drying conveyer belt, wherein the heating resistance wire and the drying conveyer belt are respectively arranged on the upper side and the lower side of the box body, and the drying conveyer belt conveys the granules falling from the mixed granule screen to the other end from one end of the box body.
Further, the mixed particle screen is obliquely arranged from top to bottom.
Further, the mixing mechanism comprises a mixing drum, stirring blades are arranged on the inner wall of the mixing drum, and the mixing drum is arranged in a downward inclined mode and used for enabling the materials to slide down under the action of centrifugal force and gravity.
Further, the basic particle material preparation device further comprises a hopper, a basic particle material screen, a third forming belt, a third transmission roller set, a fourth forming belt and a fourth transmission roller set, wherein the third forming belt is sleeved on the third transmission roller set and driven by the third transmission roller set, and the fourth forming belt is sleeved on the fourth roller set and driven by the fourth roller set;
the third molding belt and the fourth molding belt are obliquely arranged like a V shape, the end parts of the two molding belts are mutually abutted, the conveying directions of the third molding belt and the fourth molding belt are opposite, concave positions for molding are arranged on the outer surfaces of the third molding belt and/or the fourth molding belt, the basic particle material screen is positioned below the third molding belt and the fourth molding belt and used for receiving materials falling from the abutted end parts of the two molding belts, and the hopper is positioned above the third molding belt and the fourth molding belt.
Further, the basic granule material preparation facilities have a plurality ofly, and a plurality of basic granule material preparation facilities's discharge mechanism all corresponds with conveyer belt mechanism.
Further, the discharging mechanism comprises a material collecting hopper, an electronic scale and a discharging conveyer belt, wherein a discharging port of the material collecting hopper is positioned above the electronic scale, and the discharging conveyer belt is positioned below the electronic scale and above the conveyer belt mechanism;
the feed inlet of the aggregate bin corresponds to the discharge outlet of the basic particle material screen.
The utility model has the advantages that:
adopt the utility model discloses a mixed granule material preparation equipment, the powder that forms basic granule material can be made in advance and store, and basic granule material can arrange as required when preparing for mixed granule material can arrange in real time at random, and the kind is abundant, and adaptability is wide. The utility model discloses an equipment has the characteristics of efficient, the finished product is easily controlled.
Drawings
FIG. 1 is a schematic diagram of the formation of a mixed particulate material according to one embodiment of the present invention;
FIG. 2 is a schematic structural view of a mixed particle material preparing apparatus according to an embodiment of the present invention;
FIG. 3 is a schematic view of the structure of the apparatus for preparing base granular material shown in FIG. 1;
FIG. 4 is a schematic structural view of a molding mechanism of the apparatus for producing base granular material shown in FIG. 3;
FIG. 5 is a schematic structural view of the mixing apparatus shown in FIG. 1;
FIG. 6 is a schematic view showing the construction of the apparatus for preparing mixed granules shown in FIG. 1;
the device comprises a basic particle material preparation device 1, a mixing device 2, a mixed particle material preparation device 3, a discharging mechanism 11, a collecting hopper 111, an electronic scale 112, a blanking conveying belt 113, a conveying belt mechanism 21, a mixing mechanism 22, a mixed particle material forming mechanism 31, a drying mechanism 32, a box 321, a heating resistance wire 322, a drying conveying belt 323, a mixed particle material screen 311, a first forming belt 312, a first driving roller set 313, a second forming belt 314, a second driving roller set 315, a mixing roller 221, a stirring blade 222, a hopper 12, a basic particle material screen 13, a third forming belt 14, a third driving roller set 15, a fourth forming belt 16 and a fourth driving roller set 17.
Detailed Description
The technical solution of the present invention will be further explained with reference to the accompanying drawings and the detailed description.
As shown in FIGS. 2 to 6, the mixed granules obtained by the above-mentioned process are extruded from the base granules A and the base granules B. A few mixed granules are listed schematically below.
Mixed particle material 1: the single-material formed base particle A and the single-material formed base particle B form three kinds of particles, A, AB and B respectively. By analogy, the combination of the three single basic granules A, B and C to form the composite granules is A, B, C, AB, AC, BC and ABC respectively.
Mixed particle material 2: the base granule A is a spot granule formed by mixing 2 kinds of powder, the base granule B is a spot granule formed by mixing 3 kinds of powder, composite granules are formed by A, B, wherein different spot textures are locally arranged on the surface of the AB type composite granules.
Mixed particle material 3: the base granule A is a cream yellow base granule, the B is a semi-transparent rice white granule, and the A, B granule forms a composite granule, wherein the surface of the AB type composite granule is partially provided with cream yellow and semi-transparent rice white patterns.
According to the above examples, through different combinations, particles with different colors, gloss, transparency and texture can be combined as required, so that various sandstone effects formed by random combination in nature can be truly restored, and the particle materials are more authentic and abundant.
As shown in fig. 1, the mixed granule preparation apparatus adopting the above process includes a base granule preparation device 1, a mixing device 2 and a mixed granule preparation device 3; the basic particle material preparation device 1 comprises a discharge mechanism 11, the mixing device 2 comprises a conveying belt mechanism 21 and a mixing mechanism 22, and the mixed particle material preparation device 3 comprises a mixed particle material forming mechanism 31 and a drying mechanism 32;
the upstream end of the conveying belt mechanism 21 corresponds to the position of the discharging mechanism 11, the downstream end of the conveying belt mechanism 21 corresponds to the position of the feeding hole of the mixing mechanism 22, the discharging hole of the mixing mechanism 22 corresponds to the position of the mixed particle material forming mechanism 31, and the discharging hole of the mixed particle material forming mechanism 31 corresponds to the position of the feeding hole of the drying mechanism 32;
the base granule preparation apparatus 1 has a plurality of discharge mechanisms 11, and the discharge mechanisms 11 of the plurality of base granule preparation apparatuses 1 correspond to the upstream end position of the conveyor belt mechanism 21.
When preparing the mixed granule material, the base granule material that a plurality of base granule material preparation facilities 1 prepared transfers to conveyor mechanism 21 through discharge mechanism 11 on, and conveyor mechanism 21 transports multiple base granule material in the mixing mechanism 22. After being mixed by the mixing mechanism 22, the mixture enters the mixed particle forming mechanism 31 to be formed into mixed particles, and then the mixed particles are dried by the drying mechanism 32. Thus, the preparation of the mixed granules was completed.
The discharging mechanisms 11 are all located above the conveying belt mechanism 21 and are arranged side by side along the conveying direction of the conveying belt mechanism. During the ejection of compact, the discharge mechanism 11 that is located conveyer belt mechanism 21 most upstream is ejection of compact first, and later, by carrying the upstream to the downstream direction discharge mechanism 11 ejection of compact in proper order, realize the stack of all kinds of basic granule materials, improved the homogeneity of compounding.
Further, the mixed particle forming mechanism 31 includes a mixed particle screen 311, a first forming belt 312, a first driving roller set 313, a second forming belt 314 and a second driving roller set 315, the first forming belt 312 is sleeved on the first driving roller set 313 and driven by the first driving roller set 313, the second forming belt 314 is sleeved on the second roller set 315 and driven by the second roller set 315;
the first forming belt 312 and the second forming belt 314 are inclined like a V shape, the end parts of the two forming belts are in contact with each other, the conveying directions of the first forming belt 312 and the second forming belt 314 are opposite, the outer surface of the first forming belt 312 and/or the second forming belt 314 is provided with a concave position for forming, and the mixed particle material screen 311 is positioned below the first forming belt 312 and the second forming belt 314 and is used for receiving materials falling from the contact ends of the two forming belts. The mixed particle material screen 311 can vibrate the mixed particle material that is greater than the screen mesh number into the mixed particle material drying mechanism, and the mixed particle material that will be less than the screen mesh number falls into the clout recovery unit, retrieves reuse.
The driving roller at the contact end of the two molding belts is a rubber roller which has certain elasticity and is convenient for molding the materials on the molding belts. The first forming belt 312 and the second forming belt 314 are inclined like a V-shape so as to receive the mixture discharged from the mixing mechanism 22, and the mixture has an aggregation effect under the action of gravity, so that the forming and feeding are facilitated.
Specifically, a first forming belt 312, a first driving roller set 313, a second forming belt 314 and a second driving roller set 315 are installed in a mixed particle material forming cavity, and the upper part of the forming cavity is provided with a feeding hole while the lower part is provided with a discharging hole. The formed mixed particle material drops to the mixed particle material screen 311 through the discharge port. The mixed particle material screen 311 is installed on a vibration frame, a vibration motor is installed on the vibration frame, and a surplus material recovery device is arranged below the vibration frame. The drying mechanism 32 comprises a box 321, a heating resistance wire 322 and a drying conveyer 323, the heating resistance wire 322 and the drying conveyer 323 are respectively arranged at the upper side and the lower side of the box 321, the drying conveyer 323 conveys the granular materials sliding from the mixed granular material screen 311 to the other end from one end of the box, and the granular materials are dried again in the process.
Further, the mixing mechanism 22 comprises a mixing drum 221, the inner wall of the mixing drum 221 is provided with stirring blades 222, and the mixing drum 221 is arranged to be inclined downwards and used for enabling the materials to slide down under the action of centrifugal force and gravity. The obliquely arranged mixing drum 221 facilitates falling of materials, so that the equipment structure is simplified and energy is saved. The stirring blade 222 is an arc-shaped blade similar to a fan blade, and has a good stirring effect. The stirring blades 222 are provided in a plurality and arranged in an array in the mixing drum 221.
Further, the basic particle material preparation device 1 further comprises a hopper 12, a basic particle material screen 13, a third forming belt 14, a third transmission roller set 15, a fourth forming belt 16 and a fourth transmission roller set 17, wherein the third forming belt 14 is arranged on the third transmission roller set 15 and driven by the third transmission roller set 15, and the fourth forming belt 16 is sleeved on the fourth roller set 17 and driven by the fourth roller set 17;
the third forming belt 14 and the fourth forming belt 16 are inclined like a V shape, the end parts of the two forming belts are in contact with each other, the conveying directions of the third forming belt 14 and the fourth forming belt 16 are opposite, the outer surface of the third forming belt 14 and/or the fourth forming belt 16 is provided with a concave position for forming, the basic particle material screen 13 is positioned below the third forming belt 14 and the fourth forming belt 16 and used for receiving materials falling from the contact ends of the two forming belts, and the hopper is positioned above the third forming belt 14 and the fourth forming belt 16.
The molding structure of the base particle material preparing apparatus 1 is substantially the same as that of the mixed particle material molding mechanism 31. The basic granule screen 13 will be greater than the basic granule of screen mesh number and shake into collecting hopper 111, and the basic granule that is less than the screen mesh number and basic granule powder fall into clout recovery unit, retrieves reuse. The hopper 12 is one or more, and a plurality of hoppers 12 are used for containing different powder materials, so that diversified basic granular materials can be conveniently prepared.
The driving roller at the contact end of the two molding belts is a rubber roller which has certain elasticity and is convenient for molding the materials on the molding belts. The third forming belt 14 and the fourth forming belt 16 are inclined like a V shape so as to be convenient for receiving the powder which is transferred in a dispatching way, and the powder has an aggregation effect under the action of gravity so as to be convenient for forming and feeding.
Specifically, a first forming belt 312, a first driving roller set 313, a second forming belt 314 and a second driving roller set 315 are installed in a base granule forming cavity, and the upper part of the forming cavity is provided with a feeding hole, and the lower part of the forming cavity is provided with a discharging hole. The formed granules fall through the discharge port onto the base granule screen 13. The basic particle screen 13 is arranged on a vibration frame, a vibration motor is arranged on the vibration frame, and a residual material recovery device is arranged below the vibration frame
Further, the discharging mechanism 11 includes a material collecting hopper 111, an electronic scale 112 and a blanking conveyer belt 113, a discharging port of the material collecting hopper 111 is located above the electronic scale 112, and the blanking conveyer belt 113 is located below the electronic scale and above the conveyer belt mechanism 113; the inlet of the aggregate bin 111 corresponds to the outlet of the base particle screen 13. The basic granules are weighed and then mixed, so that the mixed amount of various basic granules is controlled, and the properties of the mixed granules are further controlled.
The process for preparing the mixed granular material by adopting the equipment comprises the following steps:
a preparation process of a mixed particle material is characterized by comprising the following steps:
(1) preparing powder materials into basic particle materials in an extrusion mode, wherein the same basic particle material is formed by extruding one powder material or a plurality of powder materials, and the plurality of powder materials are different in one or more shapes of color, transparency, gloss and texture; the moisture content of the base granule is 5.5-7.2 wt%;
(2) compounding more than one basic particle material prepared in the step (1) in an extrusion mode to obtain a mixed particle material, wherein the mixed particle material comprises a composite particle material formed by multiple basic particle materials; the method comprises the following steps of uniformly mixing a plurality of basic granules, and compounding the basic granules into a mixed granule by an extrusion forming mechanism, wherein the mixed granule comprises the basic granules and/or a composite granule formed by the plurality of basic granules, and the plurality of basic granules in the composite granule keep respective properties;
(3) and (3) drying the mixed granules prepared in the step (2) and collecting. The drying temperature is 150 ℃ and 250 ℃, and the drying time is 5-10 min. The water content of the dried mixed granule is 0.5-1.5 wt%.
The composite granular material with various properties is prepared by preparing base granular materials with different properties. The mixed particle material contains the composite particle material and the basic particle material, has more properties, has texture closer to stone particles, is distributed on the brick surface, reduces the mechanism of the sandstone particles of natural stone, and has more vivid brick surface effect.
Each base particle differs in one or more of shape, color, transparency and gloss. Texture refers to the feeling that an article gives a sense of sight or touch, such as tenderness or roughness of the skin, luster of jewelry, transparency of glass, hardness and heaviness of steel, and elegant appearance of silk. The utility model discloses the particle size of basic granule material and mixed granule material is decided according to required device effect, for example, when the preparation is imitated natural grit granule and is felt the ceramic tile, the particle size of mixed granule material is 4-20 meshes, and when preparation large granule brick face, the particle size of mixed granule material is greater than 4 meshes, and when preparation large granule dull polish felt the brick face, the particle size of mixed granule material was 15-80 meshes.
The technical principle of the present invention is described above with reference to specific embodiments. The description is made for the purpose of illustrating the principles of the invention and should not be construed in any way as limiting the scope of the invention. Based on the explanations herein, those skilled in the art will be able to conceive of other embodiments of the present invention without any inventive effort, which would fall within the scope of the present invention.
Claims (8)
1. A mixed particle material preparation device is characterized by comprising a basic particle material preparation device, a material mixing device and a mixed particle material preparation device; the basic particle material preparation device comprises a discharge mechanism, the mixing device comprises a conveying belt mechanism and a mixing mechanism, and the mixed particle material preparation device comprises a mixed particle material forming mechanism and a drying mechanism;
the upstream end of the conveying belt mechanism corresponds to the position of the discharging mechanism, the downstream end of the conveying belt mechanism corresponds to the position of the feeding hole of the mixing mechanism, the discharging hole of the mixing mechanism corresponds to the position of the mixed particle material forming mechanism, and the discharging hole of the mixed particle material forming mechanism corresponds to the position of the feeding hole of the drying mechanism;
the base granule material preparation device is provided with a plurality of base granule material preparation devices, and the discharging mechanisms of the plurality of base granule material preparation devices correspond to the upstream end positions of the conveying belt mechanisms.
2. The apparatus of claim 1, wherein the mixed particulate material forming mechanism comprises a mixed particulate material screen, a first forming belt, a first driving roller set, a second forming belt and a second driving roller set, wherein the first forming belt is sleeved on the first driving roller set and driven by the first driving roller set, and the second forming belt is sleeved on the second roller set and driven by the second roller set;
the first forming belt and the second forming belt are arranged in a V-shaped inclined mode, the end portions of the two forming belts are abutted, the conveying directions of the first forming belt and the second forming belt are opposite, concave positions for forming are arranged on the outer surfaces of the first forming belt and/or the second forming belt, and the mixed particle material screen is located below the first forming belt and the second forming belt and used for receiving materials falling from the abutted end portions of the two forming belts.
3. The apparatus according to claim 2, wherein the drying mechanism comprises a box, a heating resistor and a drying conveyor belt, the heating resistor and the drying conveyor belt are respectively disposed at the upper and lower sides of the box, and the drying conveyor belt conveys the granules falling from the screen of the mixed granules from one end of the box to the other end.
4. The apparatus of claim 2, wherein the mixed particulate material screen is inclined from top to bottom.
5. The apparatus according to claim 1, wherein the mixing mechanism comprises a mixing drum having stirring blades on an inner wall thereof, the mixing drum being inclined downward for allowing the material to slide down under centrifugal force and gravity.
6. The apparatus of claim 1, wherein the apparatus further comprises a hopper, a screen, a third forming belt, a third set of drive rollers, a fourth forming belt, and a fourth set of drive rollers, wherein the third forming belt is sleeved on and driven by the third set of drive rollers, and the fourth forming belt is sleeved on and driven by the fourth set of rollers;
the third molding belt and the fourth molding belt are arranged in a V-shaped inclined mode, the end portions of the two molding belts are in contact with each other, the conveying directions of the third molding belt and the fourth molding belt are opposite, concave positions for molding are arranged on the outer surfaces of the third molding belt and/or the fourth molding belt, the basic particle material screen is located below the third molding belt and the fourth molding belt and used for receiving materials falling from the contact ends of the two molding belts, and the hopper is located above the third molding belt and the fourth molding belt.
7. The apparatus for preparing mixed granular materials according to claim 1, wherein the plurality of the basic granular material preparing devices are provided, and the discharging mechanisms of the plurality of the basic granular material preparing devices correspond to the conveyor belt mechanism.
8. The apparatus according to claim 1, wherein the discharge mechanism comprises a collection hopper, an electronic scale, and a discharge belt, wherein the discharge port of the collection hopper is located above the electronic scale, and the discharge belt is located below the electronic scale and above the belt mechanism;
the feed inlet of the aggregate bin corresponds to the discharge outlet of the basic particle material screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920742971.1U CN210410612U (en) | 2019-05-22 | 2019-05-22 | Mixed granule preparation equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920742971.1U CN210410612U (en) | 2019-05-22 | 2019-05-22 | Mixed granule preparation equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210410612U true CN210410612U (en) | 2020-04-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920742971.1U Active CN210410612U (en) | 2019-05-22 | 2019-05-22 | Mixed granule preparation equipment |
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|---|---|
| CN (1) | CN210410612U (en) |
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2019
- 2019-05-22 CN CN201920742971.1U patent/CN210410612U/en active Active
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