CN210410604U - Intelligent combined banburying granulator - Google Patents

Abstract

The utility model discloses an intelligent combined banburying granulator, which comprises a guide rail, wherein the upper end part of the guide rail is provided with a granulator set which is horizontally and transversely arranged, the utility model has the advantages of scientific and reasonable structure, safe and convenient use, and the upper end part of the guide rail is provided with a granulator, a vibrating screen and a charging box which can be randomly butted with one or two or more than two opening and closing type banburiers; a feeding cavity opening is formed in the upper end of the granulator and is butted with an open-close type internal mixer mixing chamber, and an extruder head is arranged at the front end part of the heating charging barrel; the lower end of the granulator is provided with a roller motor for driving a roller to move forwards and backwards on a similar train guide rail to designate a random open-close type internal mixer; the front end of the granulator pulls a finished product particle collection integrated assembly through a hook type device; through the structure design, the utility model has the advantages of novel in design, degree of automation is high, board combination collocation flexibility is strong, the little work efficiency in occupation of land space is high, and the saving that can be great is artifical.

Description

Intelligent combined banburying granulator

Technical Field

The utility model relates to a mixed granulation technical field of pottery and metal specifically is intelligent combination formula banburying granulator.

Background

In the process of mixing and granulating ceramics and metals, because the process of common mixing and granulating machines is easy to pollute and difficult to clean, and needs more personnel and large occupied space, the yield and the product quality are seriously influenced.

In the prior art, the general method for mixing and granulating is as follows: put into the mixing storehouse of open-close type banbury mixer with the powder that mixes in the back of putting into granulator income hopper through artifical dish end-to-end material, and meet the secondary pollution of process meeting material and produce dust pollution at artifical dish end-to-end, this can cause harm to the serious influence of quality of product and site work personnel's healthy, in addition, prior art generally adopts the mode realization of multimachine platform multiple operation and every open-close type banbury mixer configuration independent operation personnel, thereby the phenomenon that the high degree of automation of cost of labor is low appears, so the intelligent combined type banburying granulator that urgently needs solves above-mentioned problem.

SUMMERY OF THE UTILITY MODEL

The utility model provides an intelligence combination formula banburying granulator can effectively solve and propose in prior art among the above-mentioned background art, the general way of mixing granulation does: put into the mixed good back of open-close type banbury mixer mixing storehouse with the manual work through the dish end connect the material put into the granulator and go into the hopper, and meet the secondary pollution and produce dust pollution of process meeting material at the manual work with the dish, this can cause harm to the serious influence of quality of product and site work personnel's healthy, in addition, prior art generally adopts the mode realization of multiple unit of platform multiple processes and every open-close type banbury mixer configuration individual operation personnel, thereby the problem of the phenomenon that the high degree of automation of cost of labor is low appears.

In order to achieve the above object, the utility model provides a following technical scheme: intelligence combination formula banburying granulator, including the guide rail, the upper end of guide rail is erect and is horizontal transverse arrangement's granulator group, the front end of granulator group is installed and is hung B, the granulator group is dragged through hanging B and is connected with finished product particle collection integration box, open-close type banbury mixer has transversely evenly been arranged to granulator group one side level, the banburying control room is installed to open-close type banbury mixer one side.

The granulator set is including the frame and install in the frame top heating feed cylinder, heating feed cylinder one end threaded connection has the gear box, the double wrist cavity has been erect on heating feed cylinder top, double wrist cavity top portion threaded connection has the pan feeding hopper, heating feed cylinder other end threaded connection has the extrusion die face, extrude die face one end side and install and cut grain subassembly, frame bottom portion installs and removes driving motor, remove driving motor's input and the output electric connection of commercial power.

Preferably, a suspension A is installed at one end of the finished particle collection integrated box, the finished particle collection integrated box is in sliding and rapid butt joint with a suspension B at the front end of the granulator set through the suspension A, and the finished particle collection integrated box is inserted and locked through a connecting pin.

Preferably, a mixing bin is installed on one side inside the open-close type internal mixer, and the feeding hopper is in butt joint with the right lower part of the mixing bin on one side inside the appointed open-close type internal mixer.

Preferably, an extrusion screw extending in the axial direction of the heating cylinder is fitted in the melt extrusion chamber of the heating cylinder so as to be relatively rotatable, and an extruder head is attached to the front end of the heating cylinder.

Preferably, the inside grain cutting room that is equipped with of grain cutting subassembly, grain cutting motor is installed to grain cutting room, the input of cutting the grain motor and the output electric connection of commercial power, grain cutting motor drive cuts grain cutting room and cuts grain into finished product particle.

Preferably, heating cylinder one end spiro union gearbox body, the inside direct connection main driving motor of gearbox body, main driving motor's input and the output electric connection of commercial power, the granulator set control room has been installed to main driving motor upper end.

Preferably, the slide rails have been installed to pan feeding hopper upper end both sides, the sealed lid of activity pan feeding hopper is installed on pan feeding hopper top, the sealed lid of activity pan feeding hopper can freely slide about along the slide rail level.

Preferably, but relatively rotatably inlays in the both hands cavity and is equipped with two parallel interval arrangement and asynchronous antiport's left (mixing) shaft and right (mixing) shaft, frame top portion is located the periphery of both hands cavity and installs pan feeding driving motor, pan feeding driving motor's input and the output electric connection of commercial power, pan feeding driving motor's power output shaft is around being equipped with drive chain drive right (mixing) shaft drive connection through the main sprocket, right (mixing) shaft passes through gear and left (mixing) shaft drive connection to the antiport left (mixing) shaft.

Preferably, including shale shaker and storage case in the finished product particle collection integration box hangs the railway carriage, the shale shaker is installed to finished product particle collection integration box top one side, the storage case is located the shale shaker below, the driven roller components of inertia is installed to finished product particle collection integration box bottom, connect the material mouth to cut under the grain hopper of cutting grain subassembly one end on the shale shaker, vibrating motor is installed to shale shaker one side, vibrating motor's input and the output electric connection of commercial power, vibrating motor drive shale shaker vibrations, finished product particle collection integration box tail end is equipped with the movable rod.

Preferably, a main moving roller assembly is mounted at the bottom end of the moving driving motor, a driven roller assembly is arranged at one side of the main moving roller assembly, a granulator set supporting cup assembly is arranged at one side of the driven roller assembly, and the main moving roller assembly, the driven roller assembly and the granulator set supporting cup assembly are driven by the moving driving motor;

the internal mixer is characterized in that a main gear is installed at the shaft end of the moving driving motor, a transmission moving shaft is installed on one side of the moving driving motor, a pinion is sleeved on one side of the transmission moving shaft and meshed with the main gear through the pinion, moving rollers are installed at two ends of the transmission moving shaft, and the moving rollers rotate along a guide rail to drive the driven roller assemblies and the inert driven roller assemblies under the finished particle collection integrated box to rotate to the position under a mixing bin on one side inside the specified open-close type internal mixer.

Compared with the prior art, the beneficial effects of the utility model are that: the utility model has the advantages of being scientific and reasonable in structure, convenience safe in utilization: a pottery and metal mixing granulation intelligence combination machine, the upper end of its guide rail has erect the granulator group that is horizontal transversal arrangement, the front end couple formula device of granulator group drags the finished product particle and collects the collection integration box, the horizontal open-close type banbury mixer of arranging in proper order in the dead astern level of granulator group and analogize many open-close type banbury mixers or single open-close type banbury mixer in proper order level assigned position intelligence combination in proper order, through above-mentioned structural design, the novel pottery of institutional advancement and the metal mixing granulator intelligence combination machine, this ceramic of institutional advancement and metal intelligence combination machine novel in design, degree of automation is high, work efficiency is high and can improve the dust pollution in the operational environment effectively.

Drawings

The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention.

In the drawings:

fig. 1 is a schematic structural diagram of the present invention;

FIG. 2 is a schematic view of the area A of FIG. 1 according to the present invention;

fig. 3 is a schematic structural view of another view angle of the present invention;

FIG. 4 is a schematic structural diagram of a front view of the pelletizer of the present invention;

fig. 5 is a schematic structural diagram of the granulator unit of the present invention;

FIG. 6 is a schematic diagram illustrating the structure of the area B in FIG. 5 according to the present invention;

FIG. 7 is a schematic structural view of the double-wrist feeding of the present invention;

FIG. 8 is a schematic view of the structure of the area C in FIG. 7 according to the present invention;

fig. 9 is a schematic structural view of the moving device of the granulator unit according to the present invention;

reference numbers in the figures: 1. a guide rail; 2. a granulator set; 3. hanging B; 4. a finished product particle collecting integration box; 5. an open-close type internal mixer; 6. a banburying control chamber; 7. a frame; 8. heating the charging barrel; 9. a double-wrist cavity; 10. feeding a material hopper; 11. a movable feeding hopper sealing cover; 12. a mixing bin; 13. extruding a die surface; 14. a pelletizing component; 15. a movement driving motor; 16. a main moving roller assembly; 17. a driven roller assembly; 18. the granulator set supports the cup assembly; 19. a granulator set control room; 20. a left stirring shaft; 21. a right stirring shaft; 22. a feeding driving motor; 23. a main sprocket; 24. a gear housing; 25. a main drive motor; 26. a slide rail; 27. extruding a screw; 28. extruding a machine head; 29. a grain cutting chamber; 30. a grain cutting motor; 31. vibrating screen; 32. a material storage box; 33. an inert driven roller assembly; 34. hanging A; 35. a connecting pin; 36. granulating and discharging; 37. a vibration motor; 38. a movable rod; 39. a main gear; 40. a movable shaft; 41. a pinion gear; 42. the roller is moved.

Detailed Description

The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are presented herein only to illustrate and explain the present invention, and not to limit the present invention.

Example (b): as shown in fig. 1-9, the utility model provides a technical scheme, intelligent combination formula banburying granulator, including guide rail 1, the upper end of guide rail 1 has erect the granulator group 2 that is horizontal transversal arrangement, and the preceding tip of granulator group 2 is installed and is hung B3, and granulator group 2 is through hanging B3 pull connection with finished product particle collection integration box 4, and open-close type banbury mixer 5 has transversely evenly been arranged to granulator group 2 one side level, and open-close type banbury mixer 5 can be many or single, and banburying control room 6 is installed to open-close type banbury mixer 5 one side;

granulator set 2 is including frame 7 and install in frame 7 top heating cylinder 8, 8 one end threaded connection of heating cylinder has gearbox body 24, 8 tops of heating cylinder have erect two wrist cavity 9, 9 top portion threaded connection of two wrist cavity has pan feeding hopper 10, 8 other end threaded connection of heating cylinder has extrusion die face 13, extrusion die face 13 one end side is installed and is cut grain subassembly 14, 7 bottom portions of frame are installed and are removed driving motor 15, remove driving motor 15's input and the output electric connection of commercial power, 4 one ends of finished product particle collection box are installed and are hung A34, finished product particle collection box 4 hangs B3 through hanging the A34 slip quick butt joint granulator set 2 front end, and insert the locking through connecting pin 35, make things convenient for finished product particle collection box 4 to link to each other with butt joint granulator set 2.

Mixing bin 12 is installed to inside one side of open-close type banbury mixer 5, pan feeding hopper 10 docks under the mixing bin 12 of the inside one side of appointed open-close type banbury mixer 5, be convenient for raw materials get into inside pan feeding hopper 10, but relatively rotatably inlays in the melten gel extrusion cavity of heating feed cylinder 8 and is equipped with extrusion screw 27 along the axis direction extension of heating feed cylinder 8, extruder head 28 is installed to heating feed cylinder 8 front end, cut grain subassembly 14 inside and be equipped with and cut grain room 29, cut grain motor 30 is installed to cut grain room 29, the input of cutting grain motor 30 and the output electric connection of commercial power, cut grain motor 30 drive and cut grain room 29 and carry out the granule and become finished product particle, heating feed cylinder 8 one end spiro union gear box body 24, gear box body 24 inside direct connection main drive motor 25, the input of main drive motor 25 and the output electric connection of commercial power, granulation unit control room 19 has been installed to main drive motor 25 upper end.

The two sides of the upper end of the feeding hopper 10 are provided with slide rails 26, the top end of the feeding hopper 10 is provided with a movable feeding hopper sealing cover 11, the movable feeding hopper sealing cover 11 can horizontally and freely slide left and right along the slide rails 26, and after materials are mixed, the movable feeding hopper sealing cover 11 slides right along the slide rails 26 to open the materials; after materials enter the double-wrist cavity 9, the movable feeding hopper sealing cover 11 slides leftwards along the sliding rail 26 to be closed, so that the pollution prevention and safety effects of the materials are achieved.

Two left stirring shafts 20 and right stirring shafts 21 which are arranged in parallel at intervals and rotate in opposite directions asynchronously are embedded in the double-wrist cavity 9 in a relatively rotatable mode, a feeding driving motor 22 is installed at the periphery of the top end portion of the rack 7, which is located in the double-wrist cavity 9, the input end of the feeding driving motor 22 is electrically connected with the output end of a mains supply, a power output shaft of the feeding driving motor 22 is in driving connection with the right stirring shaft 21 through a main chain wheel 23 in a winding mode, a transmission chain is installed on the power output shaft of the feeding driving motor 22 in a driving mode, the right stirring shaft 21 is in driving connection with the left stirring shaft 20 through a gear.

Including shale shaker 31 and storage case 32 in the 4 carriages that hang of finished product particle collection integration box, shale shaker 31 is installed to 4 top one sides of finished product particle collection integration box, storage case 32 is located shale shaker 31 below, inert driven roller assembly 33 is installed to 4 bottom ends of finished product particle collection integration box, connect the grain of material mouth butt joint grain cutting room 29 one end under 36 on the shale shaker 31, vibrating motor 37 is installed to shale shaker 31 one side, vibrating motor 37's input and the output electric connection of commercial power, vibrating motor 37 drive shale shaker 31 vibrations, 4 tail ends of finished product particle collection integration box are equipped with movable rod 38, when storage case 32 finished product particle is filled with, artifical movable rod 38 of lifting is promoted and is dragged out storage case 32 and is put down movable rod 38, conveniently take out the finished product particle.

A main moving roller assembly 16 is arranged at the bottom end of the moving driving motor 15, a driven roller assembly 17 is arranged at one side of the main moving roller assembly 16, a granulator set supporting cup assembly 18 is arranged at one side of the driven roller assembly 17, the main moving roller assembly 16, the driven roller assembly 17 and the granulator set supporting cup assembly 18 are driven by the moving driving motor 15, a main gear 39 is arranged at the shaft end of the moving driving motor 15, a transmission moving shaft 40 is arranged at one side of the moving driving motor 15, a secondary gear 41 is sleeved at one side of the transmission moving shaft 40, and is engaged with the main gear 39 through a pinion 41, both ends of the transmission moving shaft 40 are provided with moving rollers 42, and the movable roller 42 rotates along the guide rail 1 to drive the driven roller component 17 and the inert driven roller component 33 under the finished particle collecting integrated box 4 to rotate to the position right below the mixing bin 12 at one side inside the appointed open-close type internal mixer 5.

The utility model discloses a theory of operation and use flow: placing the mixed powder into a mixing bin 12 for mixing, waiting for mixing, designating a granulator unit 2 by a moving button of a control chamber 19 of a manual granulator unit to move a roller 42 under the driving of a moving driving motor 15 to roll under a guide rail 1 to a position right below the mixing bin 12 in a mixed open-close type internal mixer 5, sliding a movable feeding hopper sealing cover 11 to the right, opening the mixing bin 12 to enable the mixed liquid rubber material to fall into a feeding hopper 10, asynchronously pressing the liquid rubber material to an extrusion screw 27 by a left stirring shaft 20 and a right stirring shaft 21, driving the extrusion screw 27 to rotate through a gear box body 24 under the driving action of a main driving motor 25, conveying the molten rubber material to a heating material barrel 8 by the extrusion screw 27, heating the heating material barrel 8 by an electric heater on the outer surface of the heating material barrel 8, enabling the molten rubber to be molten in a liquid state in the heating material barrel 8, and under the extrusion action of the extrusion screw 27, the liquid gum material is extruded through the extruder head 28, and the extruded gum material enters the inside of the cutting chamber 29, the grain cutting motor 30 drives the grain cutting chamber 29 to work for grain cutting processing, after grain cutting, the grain cutting material slides down the inner part of the vibrating screen 31 in the finished product particle collecting integration box 4 through the grain cutting blanking hopper 36, and then the vibrating motor 37 drives the vibrating screen 31 to vibrate, the adhesive particles are polished and separated into a storage box 32, and when the storage box 32 is full of finished particles, the trolley for manually lifting the movable rod 38 is pushed out of the material storage box 32 and the movable rod 38 is put down, so that finished particles can be conveniently taken out, in the granulation process, the granulator unit 2 can also be operated to move to the position right below the mixing bin 12 in the open-close type internal mixer 5 to wait for the mixed materials, and the process is repeated, through the structure design, the utility model has the advantages of novel in design, degree of automation is high, work efficiency is high, and can improve the dust pollution and the reduction labour in the operational environment effectively.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. Intelligence combination formula banburying granulator includes guide rail (1), its characterized in that: the upper end of the guide rail (1) is provided with a horizontal and transverse granulator unit (2), the front end of the granulator unit (2) is provided with a suspension B (3), the granulator unit (2) is connected with a finished particle collecting integration box (4) in a dragging mode through the suspension B (3), one side of the granulator unit (2) is horizontally and transversely provided with an open-close type internal mixer (5) uniformly, and one side of the open-close type internal mixer (5) is provided with an internal mixing control chamber (6);

granulator group (2) including frame (7) and install in frame (7) top heating cylinder (8), heating cylinder (8) one end threaded connection has gearbox body (24), heating cylinder (8) top is erect and is equipped with two wrist cavity (9), two wrist cavity (9) top portion threaded connection has pan feeding hopper (10), heating cylinder (8) other end threaded connection has extrusion die face (13), extrusion die face (13) one end side is installed and is cut grain subassembly (14), frame (7) bottom portion is installed and is removed driving motor (15), the input of removing driving motor (15) and the output electric connection of commercial power.

2. The intelligent combined banburying granulator of claim 1, wherein: finished product particle collection integration box (4) one end is installed and is hung A (34), finished product particle collection integration box (4) slide through hanging A (34) and dock granulator group (2) front end fast and hang B (3) to insert the locking through connecting pin (35).

3. The intelligent combined banburying granulator of claim 1, wherein: and a mixing bin (12) is arranged on one side inside the open-close type internal mixer (5), and the feeding hopper (10) is butted with the right lower part of the mixing bin (12) on one side inside the appointed open-close type internal mixer (5).

4. The intelligent combined banburying granulator of claim 1, wherein: an extrusion screw (27) extending along the axial direction of the heating material cylinder (8) is embedded in a melt adhesive extrusion cavity of the heating material cylinder (8) in a relatively rotatable manner, and an extrusion head (28) is mounted at the front end part of the heating material cylinder (8).

5. The intelligent combined banburying granulator of claim 1, wherein: cut grain subassembly (14) inside and be equipped with and cut grain room (29), cut grain room (29) and install and cut grain motor (30), cut the input of grain motor (30) and the output electric connection of commercial power, cut grain motor (30) drive and cut grain room (29) and cut grain and cut into finished product particle.

6. The intelligent combined banburying granulator of claim 1, wherein: heating feed cylinder (8) one end spiro union gearbox body (24), inside direct connection main driving motor (25) of gearbox body (24), the input of main driving motor (25) and the output electric connection of commercial power, granulator unit control room (19) have been installed to main driving motor (25) upper end.

7. The intelligent combined banburying granulator of claim 1, wherein: slide rails (26) have been installed to pan feeding hopper (10) upper end both sides, movable pan feeding hopper sealed lid (11) are installed on pan feeding hopper (10) top, movable pan feeding hopper sealed lid (11) can freely slide about slide rail (26) level.

8. The intelligent combined banburying granulator of claim 1, wherein: but in two wrist cavity (9) relatively rotatably inlay and be equipped with two parallel interval arrangement and asynchronous counter-rotating's left (mixing) shaft (20) and right (mixing) shaft (21), frame (7) top portion is located the periphery of two wrist cavity (9) and installs pan feeding driving motor (22), the input of pan feeding driving motor (22) and the output electric connection of commercial power, the power output shaft of pan feeding driving motor (22) is connected through main sprocket (23) around being equipped with drive chain drive right (mixing) shaft (21) drive, right (mixing) shaft (21) are connected through gear and left (mixing) shaft (20) drive to counter-rotating left (mixing) shaft (20).

9. The intelligent combined banburying granulator of claim 1, wherein: finished product particle collects collection integration box (4) and hangs including shale shaker (31) and storage case (32) in the railway carriage, finished product particle collects integration box (4) top one side and installs shale shaker (31), storage case (32) are located shale shaker (31) below, inert driven roller subassembly (33) are installed to finished product particle collection integration box (4) bottom, connect material mouthful butt joint under hopper (36) of cutting grain room (29) one end on shale shaker (31), vibrating motor (37) are installed to shale shaker (31) one side, the input of vibrating motor (37) and the output electric connection of commercial power, vibrating motor (37) drive shale shaker (31) vibrations, finished product particle collection integration box (4) tail end is equipped with movable rod (38).

10. The intelligent combined banburying granulator of claim 1, wherein: a main moving roller assembly (16) is mounted at the bottom end of the moving driving motor (15), a driven roller assembly (17) is arranged on one side of the main moving roller assembly (16), a granulator set supporting cup assembly (18) is arranged on one side of the driven roller assembly (17), and the main moving roller assembly (16), the driven roller assembly (17) and the granulator set supporting cup assembly (18) are driven by the moving driving motor (15);

remove and install master gear (39) on driving motor (15) axle head, it removes axle (40) to remove the transmission to install on driving motor (15) one side, transmission removes axle (40) one side and has cup jointed pinion (41) to be connected with master gear (39) meshing through pinion (41), the transmission removes axle (40) both ends and all installs removal gyro wheel (42) to rotate under drive driven roller subassembly (17) and finished product particle collection integration box (4) inertia driven roller subassembly (33) and rotate to appointing open-close type banbury mixer (5) mixing storehouse (12) of inside one side through removal gyro wheel (42).

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