CN210406077U - Remote controller battery cover detection device and system - Google Patents
Remote controller battery cover detection device and system Download PDFInfo
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- CN210406077U CN210406077U CN201921138579.2U CN201921138579U CN210406077U CN 210406077 U CN210406077 U CN 210406077U CN 201921138579 U CN201921138579 U CN 201921138579U CN 210406077 U CN210406077 U CN 210406077U
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- 238000001514 detection method Methods 0.000 title claims abstract description 53
- 238000001179 sorption measurement Methods 0.000 claims abstract description 66
- 239000013307 optical fiber Substances 0.000 claims abstract description 37
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 15
- 238000007689 inspection Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 230000006870 function Effects 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
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- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 238000004806 packaging method and process Methods 0.000 description 1
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Abstract
The utility model relates to a remote controller battery cover detection device and system, the device includes: the alarm device and the adsorption device are used for adsorbing a battery cover, and the battery cover is assembled on the remote controller to be detected; the optical fiber sensor is used for detecting whether the remote controller is adsorbed on the adsorption device; and the controller is used for controlling the alarm device to send out an alarm signal when the remote controller is determined not to be adsorbed on the adsorption device. The technical scheme provided by the utility model, compare prior art, can realize the full automatization on-line measuring of remote controller battery cover assembly, can replace artifical naked eye to detect, avoided the wastrel to be packed to flow in client's hand and complained, detection speed is fast, the rate of accuracy is high, improved production line efficiency, saved the human input, improved product quality.
Description
Technical Field
The utility model relates to a remote controller battery cover detects technical field, concretely relates to remote controller battery cover detection device and system.
Background
Along with the increasing demand of air conditioners, the demand of remote controllers of the air conditioners is also increased. With the increasing development of automation, the assembly of remote controllers has gradually used automated assembly and automated packaging. However, the automatic assembling equipment automatically installs the battery cover, so that the situation that the battery cover is not fastened or the battery cover is easy to fall due to defects and the like is inevitable. The visual inspection can not avoid all the situations, and if the manual full inspection is required, time and labor are wasted, and the condition of missing inspection can also occur.
SUMMERY OF THE UTILITY MODEL
For overcoming the problem that exists in the correlation technique to a certain extent at least, the utility model provides a remote controller battery cover detection device and system to solve among the prior art remote controller battery cover neglected loading, lack the material or assemble the not tight condition easily appearing when the assembly, and artifical problem that detects and waste time and energy.
According to the utility model discloses an aspect provides a remote controller battery cover detection device, include:
an alarm device, and,
the adsorption device is used for adsorbing a battery cover which is assembled on a remote controller to be detected;
the optical fiber sensor is used for detecting whether the remote controller is adsorbed on the adsorption device;
and the controller is used for controlling the alarm device to send out an alarm signal when the controller is determined not to be adsorbed on the adsorption device.
Preferably, the apparatus further comprises:
and the driving device is used for driving the adsorption device to lift so that the adsorption device descends to the upper surface of the battery cover for adsorption and ascends to a preset height after adsorption.
Preferably, the optical fiber sensor is disposed at the preset height position and laterally faces a non-battery cover portion of the remote controller.
Preferably, the driving device is a lifting cylinder;
the adsorption device is arranged on an output shaft of the lifting cylinder.
Preferably, the lifting cylinder is a short stroke lifting cylinder.
Preferably, the stroke of the short stroke lifting cylinder is within a preset range of about 20 cm.
Preferably, the adsorption means is disposed directly above the battery cover.
Preferably, the suction device is a suction cup.
Preferably, the alarm device includes: an alarm status indicator light, and/or a buzzer.
According to the utility model discloses in the second aspect of the embodiment, provide a remote controller battery cover detecting system, include:
the remote controller battery cover detection device comprises the remote controller battery cover detection device and at least one optical fiber sensor;
the optical fiber sensor is arranged behind the remote controller battery cover detection device and is opposite to the battery cover part of the remote controller to be detected.
The embodiment of the utility model provides a technical scheme can include following beneficial effect:
the method comprises the steps of detecting whether a remote controller is adsorbed on an adsorption device by controlling the adsorption device to adsorb a battery cover, assembling the battery cover on the remote controller to be detected, judging that the battery cover of the remote controller is qualified to be assembled if a detection result shows that the remote controller is adsorbed on the adsorption device, and controlling an alarm device to send an alarm signal if the detection result shows that the remote controller is adsorbed on the adsorption device. Compared with the prior art, the utility model provides a technical scheme can realize the full automatization on-line measuring of remote controller battery cover assembly, can replace artifical naked eye to detect, has avoided the wastrel to be packed to flow in client's hand and complained, and detection speed is fast, the rate of accuracy is high, improved production line efficiency, has saved the human input, has improved product quality.
Further, whether a remote controller is adsorbed on the adsorption device is detected by controlling the adsorption device to adsorb a battery cover, the battery cover is assembled on the remote controller to be detected, if the detection result shows that the remote controller is adsorbed on the adsorption device, the condition that the assembly of the battery cover of the remote controller is qualified for initial detection is judged, and the battery cover qualified for initial detection is rechecked; and if the detection result shows that the remote controller is not adsorbed on the adsorption device or the rechecking result shows that the battery cover of the remote controller is lost, controlling the alarm device to send out an alarm signal. Compared with the prior art, the method has the advantages that due to the arrangement of multiple quality inspection processes, the detection accuracy is further improved, the user experience is good, and the satisfaction is high.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the invention as claimed.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the invention and together with the description, serve to explain the principles of the invention.
Fig. 1 is a schematic block diagram illustrating a remote controller battery cover detection apparatus according to an exemplary embodiment.
Detailed Description
Reference will now be made in detail to the exemplary embodiments, examples of which are illustrated in the accompanying drawings. When the following description refers to the accompanying drawings, like numbers in different drawings represent the same or similar elements unless otherwise indicated. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with the present invention. Rather, they are merely examples of apparatus and methods consistent with certain aspects of the invention, as detailed in the appended claims.
Fig. 1 is a schematic block diagram illustrating a remote controller battery cover detection apparatus according to an exemplary embodiment, as shown in fig. 1, the apparatus including:
the alarm device 1, and,
the adsorption device 2 is used for adsorbing a battery cover which is assembled on a remote controller to be detected;
the optical fiber sensor 3 is used for detecting whether a remote controller is adsorbed on the adsorption device 2;
and the controller 4 is used for controlling the alarm device 1 to send out an alarm signal when the remote controller is determined not to be adsorbed on the adsorption device 2.
It should be noted that the detection device for the battery cover of the remote controller provided by the embodiment is suitable for a remote controller assembly production line.
It should be noted that the controller includes but is not limited to: microprocessor, singlechip, PLC chip, DSP chip, FPGA chip etc..
Preferably, the alarm device 1 comprises: an alarm status indicator light, and/or a buzzer.
Preferably, the suction device 2 is a suction cup.
It can be understood that, taking the suction device as a suction cup as an example, if the remote controller to be detected is provided with a battery cover, the suction cup can suck the battery cover after being stressed because the upper surface of the battery cover is a plane.
It can be understood that, if the battery cover is assembled on the battery cover, when the battery cover is attached by the attaching device, the remote controllers to be detected are attached together, and at this time, the optical fiber sensor can detect the remote controller, and the controller can determine that the remote controller to be detected is assembled successfully.
If the battery cover is not assembled on the battery cover, the battery groove for placing the battery is arranged at the position right opposite to the battery cover, the inner wall of the battery groove is not a plane, the adsorption device cannot adsorb the currently detected remote controller, at the moment, the optical fiber sensor cannot detect the remote controller, and the controller can control the alarm device to send out an alarm signal, so that a user is reminded of maintaining the product quality.
If the battery cover is not tightly assembled or the battery cover is short of materials (for example, a buckle on the battery cover is lost, the battery cover is assembled on the remote controller, but the battery cover is separated from the remote controller body as long as the adsorption device adsorbs the battery cover), the battery cover is separated from the currently detected remote controller when the adsorption device adsorbs the battery cover, the optical fiber sensor cannot detect the remote controller, and the controller controls the alarm device to send an alarm signal, so that a user is reminded of maintaining the product quality.
It can be understood that, in the technical scheme provided by this embodiment, whether the remote controller is adsorbed on the adsorption device is detected by controlling the adsorption device to adsorb the battery cover, the battery cover is assembled on the remote controller to be detected, if the detection result indicates that the remote controller is adsorbed on the adsorption device, it is determined that the battery cover of the remote controller is assembled qualified, and if not, the alarm device is controlled to send an alarm signal. Compared with the prior art, the technical scheme provided by the embodiment can realize the full-automatic online detection of the assembly of the remote controller battery cover, can replace the manual naked eye detection, avoids the defect ware from being packed and flowing into the hands of a customer to be complained, has high detection speed and high accuracy, improves the production line efficiency, saves the manpower input and improves the product quality.
Preferably, the apparatus further comprises:
and the driving device 5 is used for driving the adsorption device 1 to ascend and descend so that the adsorption device 1 descends to the upper surface of the battery cover for adsorption, and ascends to a preset height after adsorption.
Preferably, the preset height is the upper limit position of the stroke of the driving device 5.
Preferably, the optical fiber sensor 3 is disposed at the preset height position and laterally faces a non-battery cover portion of the remote controller.
It can be understood that the length of the remote controller is greater than that of the battery cover, when the suction device sucks the battery cover to a preset height, if the battery cover and the remote controller are tightly assembled, the optical fiber sensor arranged on the side of the non-battery cover part of the remote controller can detect signals, and the controller can judge that the battery cover is assembled successfully according to the signals detected by the optical fiber sensor.
If the battery cover is not arranged or the battery cover is not tightly assembled, when the adsorption device reaches a preset height position, the optical fiber sensor arranged on the side surface of the non-battery-cover part of the remote controller cannot detect a signal, at the moment, the controller can judge that the battery cover is not assembled correctly, and the alarm device is controlled to send an alarm signal.
It should be noted that the optical fiber sensor is fixed to avoid the stroke areas of the adsorption device and the driving device, otherwise, false alarm is easy to occur.
Preferably, the adsorption device 1 is disposed directly above the battery cover.
It can be understood that the adsorption device is arranged right above the battery cover, so that the adsorption device can adsorb the battery cover conveniently, and the detection effect is ensured.
Preferably, the driving device 5 is a lifting cylinder;
the adsorption device 1 is arranged on an output shaft of the lifting cylinder.
Preferably, the lifting cylinder is a short stroke lifting cylinder.
Preferably, the stroke of the short stroke lifting cylinder is within a preset range of about 20 cm.
It can be understood that the stroke of the lifting cylinder is not too large, the remote controller can be kept to be improved by 20cm, if the distance is too large, the adsorption force of the adsorption device is limited, and due to the action of gravity, the adsorbed remote controller can fall off in the stroke process to influence the detection result.
A remote controller battery cover detection system is shown according to an exemplary embodiment, including:
the remote controller battery cover detection device comprises the remote controller battery cover detection device and at least one optical fiber sensor;
the optical fiber sensor is arranged behind the remote controller battery cover detection device and is opposite to the battery cover part of the remote controller to be detected.
It can be understood that the optical fiber sensor is arranged behind the remote controller battery cover detection device, so that the remote controller which passes through the battery cover detection device for quality detection is rechecked, the detection accuracy is improved, and the product quality is guaranteed.
And an optical fiber sensor or a plurality of optical fiber sensors are arranged behind the remote controller battery cover detection device and are opposite to the battery cover part of the remote controller to be detected. If for a plurality of optical fiber sensor, can set up along the assembly line of remote controller equidistance in proper order, these a plurality of optical fiber sensor are responsible for carrying out once, secondary, cubic.
It can be understood that the detection parameters inside the optical fiber sensor are settable, and the standard distance value between the optical fiber sensor and the battery cover can be set as a reference value, and if the battery cover of the remote controller to be detected is missing, the actual distance value detected by the optical fiber sensor is greater than the reference value, so as to determine whether the battery cover of the remote controller to be detected is missing.
It can be understood that, in the technical scheme provided in this embodiment, whether the remote controller is adsorbed on the adsorption device is detected by controlling the adsorption device to adsorb the battery cover, the battery cover is assembled on the remote controller to be detected, if the detection result indicates that the remote controller is adsorbed on the adsorption device, it is determined that the battery cover of the remote controller is qualified for initial assembly, and the battery cover qualified for initial assembly is rechecked; and if the detection result shows that the remote controller is not adsorbed on the adsorption device or the rechecking result shows that the battery cover of the remote controller is lost, controlling the alarm device to send out an alarm signal. Compared with the prior art, the method has the advantages that due to the arrangement of multiple quality inspection processes, the detection accuracy is further improved, the user experience is good, and the satisfaction is high.
It should be noted that the detection method of the detection system for the battery cover of the remote controller provided by this embodiment includes:
s1, controlling the adsorption device to adsorb a battery cover, wherein the battery cover is assembled on the remote controller to be detected;
step S2, detecting whether a remote controller is adsorbed on the adsorption device;
step S3, if the detection result shows that the remote controller is adsorbed on the adsorption device, judging that the battery cover of the remote controller is qualified for initial assembly detection, and rechecking the battery cover qualified for initial detection;
and step S4, if the detection result shows that the remote controller is not adsorbed on the adsorption device or the rechecking result shows that the battery cover of the remote controller is lost, controlling the alarm device to send out an alarm signal.
Step S1 is to control the adsorption device to adsorb the battery cover, specifically:
starting a driving device, driving the adsorption device to descend to the upper surface of a battery cover of the remote controller to be detected, and adsorbing the battery cover by the adsorption device;
wherein, adsorption equipment sets up directly over the battery cover of the remote controller that waits to detect to adsorb.
Preferably, the driving device is a lifting cylinder, the adsorption device is a sucker, and the sucker is arranged on an output shaft of the lifting cylinder.
In step S2, detecting whether a remote controller is adsorbed on the adsorption device specifically includes:
and detecting whether the adsorption device adsorbs the remote controller or not through the optical fiber sensor.
Preferably, the optical fiber sensor is disposed at the preset height position and laterally faces a non-battery cover portion of the remote controller.
Preferably, the preset height is an upper limit position of the stroke of the driving device.
In step S3, the battery cover qualified in the initial inspection is rechecked, specifically, an optical fiber sensor or a plurality of optical fiber sensors is arranged behind the remote controller battery cover detection device and facing the battery cover part of the remote controller to be detected. If for a plurality of optical fiber sensor, can set up along the assembly line of remote controller equidistance in proper order, these a plurality of optical fiber sensor are responsible for carrying out once, secondary, cubic.
It can be understood that the detection parameters inside the optical fiber sensor are settable, and the standard distance value between the optical fiber sensor and the battery cover can be set as a reference value, and if the battery cover of the remote controller to be detected is missing, the actual distance value detected by the optical fiber sensor is greater than the reference value, so as to determine whether the battery cover of the remote controller to be detected is missing.
It is understood that the same or similar parts in the above embodiments may be mutually referred to, and the same or similar parts in other embodiments may be referred to for the content which is not described in detail in some embodiments.
It should be noted that, in the description of the present invention, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. In addition, in the description of the present invention, "a plurality" means at least two unless otherwise specified.
Any process or method descriptions in flow charts or otherwise described herein may be understood as representing modules, segments, or portions of code which include one or more executable instructions for implementing specific logical functions or steps of the process, and the scope of the preferred embodiments of the present invention includes other implementations in which functions may be executed out of order from that shown or discussed, including substantially concurrently or in reverse order, depending on the functionality involved, as would be understood by those reasonably skilled in the art of the embodiments of the present invention.
It should be understood that portions of the present invention may be implemented in hardware, software, firmware, or a combination thereof. In the above embodiments, the various steps or methods may be implemented in software or firmware stored in memory and executed by a suitable instruction execution system. For example, if implemented in hardware, as in another embodiment, any one or combination of the following techniques, which are known in the art, may be used: a discrete logic circuit having a logic gate circuit for implementing a logic function on a data signal, an application specific integrated circuit having an appropriate combinational logic gate circuit, a Programmable Gate Array (PGA), a Field Programmable Gate Array (FPGA), or the like.
It will be understood by those skilled in the art that all or part of the steps carried by the method for implementing the above embodiments may be implemented by hardware related to instructions of a program, which may be stored in a computer readable storage medium, and when the program is executed, the program includes one or a combination of the steps of the method embodiments.
In addition, each functional unit in the embodiments of the present invention may be integrated into one processing module, or each unit may exist alone physically, or two or more units are integrated into one module. The integrated module can be realized in a hardware mode, and can also be realized in a software functional module mode. The integrated module, if implemented in the form of a software functional module and sold or used as a stand-alone product, may also be stored in a computer readable storage medium.
The storage medium mentioned above may be a read-only memory, a magnetic or optical disk, etc.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
Although embodiments of the present invention have been shown and described, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art without departing from the scope of the present invention.
Claims (10)
1. A remote controller battery cover detection device is characterized by comprising:
an alarm device, and,
the adsorption device is used for adsorbing a battery cover which is assembled on a remote controller to be detected;
the optical fiber sensor is used for detecting whether the remote controller is adsorbed on the adsorption device;
and the controller is used for controlling the alarm device to send out an alarm signal when the controller is determined not to be adsorbed on the adsorption device.
2. The apparatus of claim 1, further comprising:
and the driving device is used for driving the adsorption device to lift so that the adsorption device descends to the upper surface of the battery cover for adsorption and ascends to a preset height after adsorption.
3. The apparatus of claim 2,
the optical fiber sensor is arranged at the preset height position and laterally faces the non-battery cover part of the remote controller.
4. The apparatus of claim 2,
the driving device is a lifting cylinder;
the adsorption device is arranged on an output shaft of the lifting cylinder.
5. The apparatus of claim 4,
the lifting cylinder is a short-stroke lifting cylinder.
6. The apparatus of claim 5,
the stroke of the short stroke lifting cylinder is within a preset range of about 20 cm.
7. The apparatus of claim 1,
the adsorption device is arranged right above the battery cover.
8. The apparatus of claim 1,
the adsorption device is a sucker.
9. The apparatus of claim 1,
the alarm device includes: an alarm status indicator light, and/or a buzzer.
10. A remote control battery cover detection system, comprising:
the remote controller battery cover detection device comprises the remote controller battery cover detection device of any one of claims 1-9, and at least one optical fiber sensor;
the optical fiber sensor is arranged behind the remote controller battery cover detection device and is opposite to the battery cover part of the remote controller to be detected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921138579.2U CN210406077U (en) | 2019-07-19 | 2019-07-19 | Remote controller battery cover detection device and system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921138579.2U CN210406077U (en) | 2019-07-19 | 2019-07-19 | Remote controller battery cover detection device and system |
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| Publication Number | Publication Date |
|---|---|
| CN210406077U true CN210406077U (en) | 2020-04-24 |
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| CN201921138579.2U Withdrawn - After Issue CN210406077U (en) | 2019-07-19 | 2019-07-19 | Remote controller battery cover detection device and system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110278703A (en) * | 2019-07-19 | 2019-09-24 | 格力电器（武汉）有限公司 | A kind of remote controller battery cover detection device, system and method |
| CN110278703B (en) * | 2019-07-19 | 2024-05-31 | 格力电器（武汉）有限公司 | Remote controller battery cover detection device, system and method |
-
2019
- 2019-07-19 CN CN201921138579.2U patent/CN210406077U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110278703A (en) * | 2019-07-19 | 2019-09-24 | 格力电器（武汉）有限公司 | A kind of remote controller battery cover detection device, system and method |
| CN110278703B (en) * | 2019-07-19 | 2024-05-31 | 格力电器（武汉）有限公司 | Remote controller battery cover detection device, system and method |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20200424 Effective date of abandoning: 20240531 |