CN210052050U - Time control device - Google Patents
Time control device Download PDFInfo
- Publication number
- CN210052050U CN210052050U CN201921037649.5U CN201921037649U CN210052050U CN 210052050 U CN210052050 U CN 210052050U CN 201921037649 U CN201921037649 U CN 201921037649U CN 210052050 U CN210052050 U CN 210052050U
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- China
- Prior art keywords
- time
- control system
- sensor
- air conditioner
- air deflector
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- 238000012544 monitoring process Methods 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 5
- 239000004831 Hot glue Substances 0.000 description 3
- 238000004026 adhesive bonding Methods 0.000 description 3
- 239000003292 glue Substances 0.000 description 3
- 238000010073 coating (rubber) Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
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- Air Conditioning Control Device (AREA)
Abstract
A time control device comprises a tool shell 1 and an air conditioner air deflector 7, wherein at least one sensor is arranged on the tool shell 1, and when the air conditioner air deflector 7 is contacted, covered or placed on the sensor, the sensor transmits a sensing signal to a control system; the control system receives the sensing signal from the sensor and then controls the time relay 3 to time; the time relay 3 transmits the time signal to the control system, and the control system controls the buzzer 2 to give an alarm or give an early warning. The chain reaction between the devices is established through the device, the purpose of time control is achieved, the tool can achieve first-in first-out of products, monitoring and time calculation of the photoelectric sensor 4 and the time relay 3 are achieved, first-in last-out and last-in first-out alarm can be achieved, and fool-proofing and mistake-proofing are achieved.
Description
Technical Field
The utility model relates to a time control technical field mainly relates to a time control before PUR hot melt adhesive pressfitting.
Background
At present, the domestic air conditioner air deflector uses the PUR hot melt adhesive to carry out automatic spraying production, and based on the characteristics of the PUR hot melt adhesive, the pressfitting needs to be carried out in 12-18 s after the glueing to prevent the quality hidden danger of pressfitting fracture, the current management and control measures require staff to subjectively judge whether the time is met, so that a major problem exists, namely the quality hidden danger is probably caused by manual judgment, uncertainty and stability exist, and the process is prevented staying. And degree of automation is low, judges to cause the quality hidden danger in order to reduce manual operation, follows up the production line actual conditions now, has designed the control device who accomplishes the pressfitting in 8 ~ 18s behind the control and assurance rubber coating, can realize preventing slow-witted to the whole journey of aviation baffle production process, eliminates artificial quality hidden danger, promotes product quality, reaches automated production's purpose simultaneously, alleviates personnel's working strength, promotes production efficiency.
Disclosure of Invention
An object of the utility model is to provide a time control device and process flow thereof to reach intelligent monitoring, promote production efficiency, prevent that the staff from judging the time by mistake.
The utility model provides a time control device, which comprises a tool shell 1 and an air conditioner air deflector 7, wherein the tool shell 1 is provided with at least one sensor, and when the air conditioner air deflector 7 is contacted, covered or placed on the sensor, the sensor transmits a sensing signal to a control system;
the control system receives the sensing signal from the sensor, transmits the signal to the time relay 3 and controls the time relay 3 to start timing or zero clearing timing;
the time relay 3 transmits the time signal to the control system, and the control system controls the buzzer 2 to give an alarm or give an early warning.
Preferably, a product limiting groove 5 used for limiting the air conditioner air deflector 7 is arranged on the tool shell 1.
Preferably, the sensor is disposed in the product retention slot 5.
Preferably, the product limiting groove 5 comprises a baffle 6 arranged at the periphery of the top corner and/or the longer side edge of the air conditioner air deflector 7, and is used for preventing the air conditioner air deflector 7 from being in position to contact, cover or be placed on the sensor.
Preferably, the sensor is a photoelectric sensor 4 or a pressure sensor.
Preferably, the control system is a PLC control system.
Preferably, the tool housing 1 is provided with a mechanical arm which is controlled by the control system and used for placing or taking the air conditioner air deflector 7 into or out of the tool housing 1.
The time control device comprises the following process flows:
1) sequentially and respectively placing the air conditioner air deflectors 7 which are coated with the glue into the product limiting grooves 5;
2) at the moment, the air deflector is identified by the signal of the corresponding sensor, the sensor transmits the sensing signal to the control system, and the control system controls the time relay 3 to start timing;
3) the air conditioner air deflector needs to be pressed in 12-18 s, the time for putting in or taking out the air conditioner air deflector is removed, the monitoring time of the time relay 3 is set to be 10-16s, when the time reaches 10s, the time relay 3 transmits a time signal to the control system, the control system controls the buzzer 2 to start early warning, the staff is prompted to take out the air conditioner air deflector in the corresponding product limiting groove 5, if the air conditioner air deflector 7 in the corresponding product limiting groove 5 is taken out at the moment, the sensor transmits a sensing signal to the control system, the control system controls the buzzer 2 to cancel the early warning, controls the time relay 3 to be reset in a timing mode, and waits for the next timing; if the air conditioner air deflector 7 is not taken out when the time reaches 16s, the sensor transmits a sensing signal to the control system, and the control system not only controls the buzzer 2 to start alarming, but also controls a series of front and back work of gluing, pressing and the like of the air deflector to stop completely.
If the time does not reach 10 seconds, the air conditioner air deflector 7 in the product limiting groove 5 is taken out, the sensor transmits the sensing signal to the control system, and the control system controls the corresponding buzzer 2 to give an alarm.
The utility model discloses following beneficial effect has:
(1) the utility model discloses a time control device guarantees that the workman accomplishes the controlling means of pressfitting in the allotted time, makes the air conditioner aviation baffle realize intelligent monitoring in process of production, and automatic the assurance prevents that artifical judgement is long consuming time, and is inefficient.
(2) The utility model discloses whether the device accomplishes bonding time behind the intelligent recognition rubber coating qualified, production process is high-efficient, convenient, mistake proofing, prevent slow-witted.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a plan view of the present invention.
Fig. 3 is a front view of the present invention.
Fig. 4 is a left side view of the present invention.
Fig. 5 is a schematic view of the whole structure of the air conditioner air deflector of the present invention.
Fig. 6 is a top view of the air conditioner air deflector of the present invention.
Wherein 1: frock casing, 2: buzzer, 2-1: buzzer No. 1, 2-2: buzzer No. 2, 2-3: buzzer No. 3, 2-4: buzzer No. 4, 2-5: buzzer No. 5, 2-6: buzzer No. 6, 3: time relay, 3-1: no. 1 time relay, 3-2: no. 2 time relay, 3-3: no. 3 time relay, 3-4: no. 4 time relay, 3-5: no. 5 time relay, 3-6: no. 6 time relay, 4: photoelectric sensor, 5: product limiting groove, 5-1: model 1, 5-2: model 2, 5-3: 3, model, 5-4: model 4, 5-5: model 5, 5-6: model 6, 6: baffle, 7: air conditioner aviation baffle.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, the technical solutions of the present invention will be described in detail below.
As shown in fig. 1-6, a time control device comprises a tool housing 1, wherein six buzzers 2, six time relays 3, six photoelectric sensors 4 and six product limiting grooves 5 controlled by a PLC control system are arranged on the tool housing 1. The six product limiting grooves 5 are respectively a No. 1 die 5-1, a No. 2 die 5-2, a No. 3 die 5-3, a No. 4 die 5-4, a No. 5 die 5-5 and a No. 6 die 5-6, the three buzzers 2 are respectively a No. 1 buzzer 2-1, a No. 2 buzzer 2-2, a No. 3 buzzer 2-3 and a No. 2-4: buzzer No. 4, 2-5: buzzer No. 5 and 2-6: the No. 6 buzzer and the three time relays 3 are respectively a No. 1 time relay 3-1, a No. 2 time relay 3-2, a No. 3 time relay 3-3 and a No. 3 time relay 3-4: no. 4 time relay, 3-5: no. 5 time relay, 3-6: no. 6 time relay. And a photoelectric sensor 4 is arranged in each product limiting groove 5.
The photoelectric sensor 4 in the model 1 module 5-1 corresponds to the time relay 1 3-1 and the buzzer 1 2-1. Similarly, the photoelectric sensors 4 in the limit grooves 5 of the other products are respectively corresponding to the buzzers 2 and the time relays 3 in the same row.
As shown in figure 1, the No. 1 die 5-1, the No. 2 die 5-2, the No. 3 die 5-3, the No. 4 die 5-4, the No. 5 die 5-5 and the No. 6 die 5-6 are all composed of baffles 6, the corresponding baffles 6 among the No. 1 die 5-1, the No. 2 die 5-2, the No. 3 die 5-3, the No. 4 die 5-4, the No. 5 die 5-5 and the No. 6 die 5-6 are also identical in shape, size and position, an air conditioner air deflector 7 which is coated with glue can be placed in each product limiting groove 5, the baffles 6 are arranged on the periphery of the top angle and the longer side edge of the air conditioner air deflector 7, the baffles 6 are not in contact with the air conditioner air deflector 7, the photoelectric sensor 4 is used for preventing the air conditioner air deflector 7 from being obliquely placed to cause the photoelectric sensor 4 to be incapable of covering, and the photoelectric sensor 4 in the product limiting groove 5 is positioned below the air conditioner air deflector 7 and is arranged on the upper surface of the tool shell 1. The photoelectric sensor 4 can definitely sense whether the air conditioner air deflector 7 is placed in the product limiting groove 5 or not and accurately transmit a sensing signal to the PLC control system.
As shown in fig. 5 and fig. 6, the process flow of the time control device of the present invention is as follows:
1) the six air conditioner air deflectors 7 which are coated with the glue are sequentially and respectively placed in a No. 1 die 5-1, a No. 2 die 5-2, a No. 3 die 5-3, a No. 4 die 5-4, a No. 5 die 5-5 and a No. 6 die 5-6;
2) at the moment, the air conditioner air deflector 7 covers the photoelectric sensors 4 in the product limiting grooves 5 and is identified by signals of the corresponding photoelectric sensors 4, the photoelectric sensors 4 transmit sensing signals to the PLC control system, and the PLC control system controls the corresponding time relays 3 to start timing;
3) the air conditioner air deflector needs to be pressed in 12-18 s, the time for putting in or taking out the air conditioner air deflector 7 is removed, the monitoring time of the time relay 3 is set to be 10-16s, when the time reaches 10s, the time relay 3 transmits a time signal to the PLC control system, the PLC control system controls the corresponding buzzer 2 to start early warning, the staff is prompted to take out the air conditioner air deflector 7 in the corresponding product limiting groove 5, if the air conditioner air deflector 7 in the corresponding product limiting groove 5 is taken out at the moment, the photoelectric sensor 4 transmits a sensing signal to the PLC control system, the PLC control system controls the buzzer 2 to cancel early warning and controls the time relay 3 to time, and the next time is waited; if the air conditioner air deflector 7 is not taken out when the time reaches 16s, the photoelectric sensor 4 transmits the sensing signal to the PLC control system again, and the PLC control system not only controls the buzzer 2 to start alarming, but also controls a series of front and back work such as gluing and pressing of the air conditioner air deflector 7 to stop completely.
If the monitoring time does not reach 10s, the air conditioner air deflector 7 in the corresponding product limiting groove 5 is taken out, the photoelectric sensor 4 transmits a sensing signal to the PLC control system, and the control system controls the buzzer 2 to start alarming.
The chain reaction between the devices is established through the device, the purpose of time control is achieved, the tool can achieve first-in first-out of products, monitoring and time calculation of the photoelectric sensor 4 and the time relay 3 are achieved, first-in last-out and last-in first-out alarm can be achieved, and fool-proofing and mistake-proofing are achieved.
Claims (7)
1. A time control device comprises a tool shell (1) and an air conditioner air deflector (7), and is characterized in that the tool shell (1) is provided with at least one sensor, and when the air conditioner air deflector (7) is contacted, covered or placed on the sensor, the sensor transmits a sensing signal to a control system;
the control system receives the sensing signal from the sensor and then controls the time relay (3) to time or clear the time;
the time relay (3) transmits a time signal to the control system, and the control system controls the buzzer (2) to give an alarm or give an early warning.
2. The time control device according to claim 1, wherein a product limiting groove (5) for limiting the air conditioner air deflector (7) is formed in the tool housing (1).
3. A time control device according to claim 1 or 2, characterized in that the sensor is arranged in a product limiting groove (5).
4. Time control device according to claim 2, characterized in that the product limiting groove (5) comprises baffles (6) arranged at the periphery of the top corner and/or the longer sides of the air conditioner air deflector (7).
5. Time control device according to claim 1, characterized in that the sensor is a photoelectric sensor (4) or a pressure sensor.
6. The time control device of claim 1, wherein the control system is a PLC control system.
7. The time control device according to claim 1, characterized in that the tool housing (1) is provided with a mechanical arm which is controlled by the control system and is used for placing or taking the air deflector of the air conditioner into or out of the tool housing (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921037649.5U CN210052050U (en) | 2019-07-04 | 2019-07-04 | Time control device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921037649.5U CN210052050U (en) | 2019-07-04 | 2019-07-04 | Time control device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210052050U true CN210052050U (en) | 2020-02-11 |
Family
ID=69398268
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921037649.5U Active CN210052050U (en) | 2019-07-04 | 2019-07-04 | Time control device |
Country Status (1)
| Country | Link |
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| CN (1) | CN210052050U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111617935A (en) * | 2020-06-04 | 2020-09-04 | 安徽英力电子科技股份有限公司 | Dispensing time control device |
| CN111812961A (en) * | 2020-06-01 | 2020-10-23 | 安徽胜利精密制造科技有限公司 | Prevent gluey alert tool of intervention |
-
2019
- 2019-07-04 CN CN201921037649.5U patent/CN210052050U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111812961A (en) * | 2020-06-01 | 2020-10-23 | 安徽胜利精密制造科技有限公司 | Prevent gluey alert tool of intervention |
| CN111617935A (en) * | 2020-06-04 | 2020-09-04 | 安徽英力电子科技股份有限公司 | Dispensing time control device |
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