CN210405699U - Flameless heating system - Google Patents
Flameless heating system Download PDFInfo
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- CN210405699U CN210405699U CN201921047924.1U CN201921047924U CN210405699U CN 210405699 U CN210405699 U CN 210405699U CN 201921047924 U CN201921047924 U CN 201921047924U CN 210405699 U CN210405699 U CN 210405699U
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Abstract
A flameless heating system relates to the technical field of flameless heating. It is used for no flame heater, and no flame heater includes: host computer and heating gun, it includes: the system comprises a first switch module, a second switch module, an interface display module, a cooling module, an operation detection module, a heating detection module and a micro-processing module; the first switch module is arranged on the host; the second switch module is arranged on the heating gun; the interface display module is arranged on the host; the cooling module is partially arranged in the host machine, and the other part of the cooling module is arranged in the heating gun; the operation detection module is used for carrying out standby detection on the flameless heater; the heating detection module is used for detecting the flameless heater when the heating gun head is heated; the micro-processing module is arranged in the host and is connected with the heating detection module, the operation detection module, the cooling module, the interface display module, the first switch module and the second switch module. The system arranged in this way has the advantages of safe use and simple and convenient operation.
Description
Technical Field
The utility model relates to a no flame heating technical field, concretely relates to no flame heating system.
Background
The flameless heater is a device which converts electric energy into heat energy by utilizing the principle of electromagnetic induction. The electromagnetic controller rectifies the alternating current of 220V and 50/60Hz into direct current, converts the direct current into high-frequency high-voltage electricity with the frequency of 40-80KHz, the high-frequency high-voltage electricity with high-speed change flows through the coil to generate an alternating magnetic field with high-speed change, and countless small eddy currents are generated in the metal body when magnetic lines of force in the magnetic field pass through the magnetic conductive metal material, so that the metal material can automatically generate heat at high speed, and the purpose of heating the metal material is achieved.
The flameless heating system in the existing flameless heater is directly used after the mains supply is connected, and the flameless heater is lack of a self-checking module in the interior, so that great potential safety hazards exist in use, and the flameless heating system is to be improved.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to prior art's defect and not enough, provide a flameless heating system, can detect before the system start to heat when the heat gun uses and detect, thereby guaranteed flameless heater's safety in utilization, had safe in utilization, easy and simple to handle's advantage.
In order to achieve the above object, the utility model adopts the following technical scheme: a flameless heating system for a flameless heater, the flameless heater comprising: host computer and heating gun, flameless heating system includes: the first switch module is arranged on the host and is used for controlling the flameless heater to be turned on to be in a standby state or turned off to cut off a power supply; the second switch module is arranged on the heating gun and is used for controlling the heating of the heating gun or stopping the heating; the interface display module is arranged on the host and is used for displaying the running state of the flameless heater; the cooling module is partially arranged in the host machine, the other part of the cooling module is arranged in the heating gun, and the cooling module is used for cooling the heating gun; the operation detection module is arranged in the host and is used for carrying out standby detection on the flameless heater; the heating detection module is arranged in the host machine and is used for detecting the flameless heater when the heating gun heats metal; and the micro-processing module is arranged in the host and is connected with the heating detection module, the operation detection module, the cooling module, the interface display module, the first switch module and the second switch module.
The operation detection module and the heating detection module both comprise: the water circulation detection module is used for detecting a water circulation path in the cooling module so as to ensure smooth water circulation; the temperature detection module is used for detecting the temperature of cooling liquid in the cooling module and the temperature of the IGBT to ensure normal working temperature after the water circulation detection module detects the smoothness; and the power chip detection module is used for detecting the output power and the voltage of the equipment after the temperature detection module detects that the temperature is normal so as to ensure the normal operation of the equipment.
The operation detection module further includes: and the grounding detection module is used for performing grounding detection on the flameless heater after the first switch module is switched on and before the water circulation detection module detects the flameless heater so as to ensure the operation safety.
The first switch module is an air switch, and the second switch module is a button switch.
The ground connection detection module is ground connection detection circuit, and hydrologic cycle detection module is water flow sensor, and temperature detection module includes water temperature sensor and IGBT temperature sensor, and power chip detection module includes: a power sensor, a voltage sensor, and a drive temperature sensor.
The interface display module is a liquid crystal display screen or an LED display screen.
The flameless heating system further comprises: the knob switch is arranged on the host and used for controlling the heating power and the heating time of the heating gun; and the alarm module is arranged on the host, connected with the processing module and used for sending out an alarm signal when the operation detection module or the heating detection module detects that the flameless heating system has faults.
The alarm module is a buzzer or an alarm lamp.
After the technical scheme is adopted, the utility model discloses beneficial effect does: when the flameless heating system is used, the flameless heater is firstly switched on, then the flameless heating system is started through the first switch module and is in a starting state, then the flameless heating device is subjected to ground detection through the ground detection module in the operation detection module, so that the power utilization safety of the device is ensured, after the ground detection is normal, the cooling module is subjected to water path circulation detection through the water circulation detection, so that the normal circulation of the cooling liquid is ensured, after the water circulation detection module detects the normal state, the temperature of the cooling liquid is detected through the temperature detection module, so that the cooling liquid is in a normal state, after the temperature detection module detects the normal state, the device voltage is detected through the power chip detection module, and when the operation detection module detects the normal state, the interface display module generates a standby picture, the system is in standby state, then after setting up heating gun heating power and heat time through knob switch, paste the heating head and tightly wait to heat the metal, press second switch module, detect hydrologic cycle earlier through heating detection module, then detect coolant liquid temperature, detect voltage at last, detect all normal back, the heating rifle head is in the heating state, it heats to wait to heat the metal, after the heating is accomplished, close first heating module and accomplish the metal heating after loosening second switch module, when the unusual phenomenon appears in operation detection module or heating detection module, the end heating is warned and is warned through alarm module. The flameless heating system arranged in this way can detect before the system is started and detect when the heating gun is used, so that the use safety of the flameless heater is ensured, and the flameless heating system has the advantages of use safety and convenience in operation.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
FIG. 1 is a schematic view of the overall structure of the flameless heater of the present invention;
FIG. 2 is a block diagram of the flameless heating system of the present invention;
FIG. 3 is a first portion of an operational flow diagram of the present invention;
FIG. 4 is a second portion of the operational flow diagram of the present invention;
fig. 5 is a third part of the operational flow diagram of the present invention.
Description of reference numerals: 1. a host; 2. a heating gun; 3. a first switch module; 4. a second switch module; 5. an interface display module; 6. a cooling module; 7. operating a detection module; 8. a heating detection module; 9. a microprocessor module; 10. a water circulation detection module; 11. a temperature detection module; 12. a power chip detection module; 13. a ground detection module; 14. a knob switch; 15. and an alarm module.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications to the present embodiment as required without making a contribution, but all the embodiments are protected by the patent law within the scope of the claims of the present invention.
The present embodiment relates to a flameless heating system, as shown in fig. 1, for a flameless heater, wherein the flameless heater includes: a main body 1 and a heating gun 2. As shown in fig. 2, the flameless heating system includes: the device comprises a first switch module 3, a second switch module, an interface display module 5, a cooling module 6, an operation detection module 7, a heating detection module 8 and a micro-processing module 9.
As shown in fig. 1 to 5, the first switch module 3 is disposed on the main body 1 and is used for controlling the flameless heater to be turned on to be in a standby state or turned off, so as to control the power supply to be turned on or off. The second switch module is disposed on the heating gun 2 and is used for controlling heating or stopping heating of the heating gun 2. The interface display module 5 is disposed on the main body 1 and is used for displaying the operation state of the flameless heater. The cooling module 6 is partially arranged in the main machine 1, the other part is arranged in the heating gun 2, and the cooling module 6 is used for cooling the heating gun 2. The operation detection module 7 is disposed inside the main unit 1 and is used for performing standby detection on the flameless heater. The heating detection module 8 is arranged inside the host 1 and is used for detecting the flameless heater when the heating gun 2 heats the metal. The micro-processing module 9 is arranged inside the host 1 and is connected with the heating detection module 8, the operation detection module 7, the cooling module 6, the interface display module 5, the first switch module 3 and the second switch module. The micro-processing module 9 is used for receiving the on-off signal of the first switch module 3, the on-off signal of the second switch, the detected signal of the heating detection module 8 and the detected signal of the operation detection module 7, and controlling the cooling module 6 and the heating gun 2 according to the received signals, thereby realizing the control of the flameless heating system.
In this embodiment, the first switch module 3 is an air switch, and the second switch module is a button switch. The interface display module 5 is a liquid crystal display screen. The cooling liquid used by the cooling module 6 is water. In other embodiments, the first switch module 3 may also be an electromagnetic control switch, a knife switch, or the like. The second switch module can also be a toggle switch, a microswitch and the like. The interface display module 5 may also be an LED display screen.
As shown in fig. 1 to 5, the operation detection module 7 and the heating detection module 8 each include: a water circulation detection module 10, a temperature detection module 11 and a power chip detection module 12. The water circulation detection module 10 is used for detecting a water circulation path in the cooling module 6 to ensure that the water circulation is smooth. After the water circulation detection module 10 detects unobstructed, the temperature detection module 11 is used for detecting the temperature of the cooling liquid in the cooling module 6 and the temperature of the IGBT to ensure normal working temperature. After the temperature detection module 11 detects that the temperature is normal, the power chip detection module 12 is used for detecting the output power and the voltage of the device to ensure that the device operates normally. Wherein, the IGBT temperature is the temperature of the insulated gate bipolar transistor.
As shown in fig. 1-5, wherein operating the detection module further comprises: and the grounding detection module 13 is used for performing grounding detection on the flameless heater after the first switch module 3 is switched on and before the water circulation detection module 10 detects the flameless heater, so that the operation safety is ensured. In this embodiment, the ground detection module 13 is a ground detection circuit, the water circulation detection module 10 is a water flow sensor, the temperature detection module 11 includes a water temperature sensor and an IGBT temperature sensor, and the power chip detection module 12 includes: a power sensor and a voltage sensor.
As shown in fig. 1-5, the flameless heating system further comprises: a knob switch 14 and an alarm module 15. The knob switch 14 is disposed on the main body 1, and the knob switch 14 is used for controlling the heating power and the heating time of the heating gun 2. The alarm module 15 is arranged on the host 1 and connected with the processing module, and the alarm module 15 is used for sending out a warning signal when the operation detection module 7 or the heating detection module 8 detects that the flameless heating system has a fault. In this embodiment, the alarm module 15 is a buzzer, and in other embodiments, the alarm module 15 is an alarm lamp.
The working principle of the present embodiment is roughly as follows: when the flameless heating system is used, firstly, the flameless heater is powered on, then the flameless heating system is started through the first switch module 3 and is in a starting state, then the flameless heating device is subjected to ground detection through the ground detection module 13 in the operation detection module 7, so that the power utilization safety of the device is ensured, after the ground detection is normal, the cooling module 6 is subjected to water circulation detection through water circulation detection, so that the normal circulation of cooling liquid is ensured, after the water circulation detection module 10 detects the normal state, the temperature of the cooling liquid is detected through the temperature detection module 11, so that the cooling liquid is in a normal state, after the temperature detection module 11 detects the normal state, the device voltage is detected through the power chip detection module 12, when the operation detection module 7 detects the normal state, the standby picture appears on the interface display module 5, the system is in standby state, then after setting up heating gun 2 heating power and heat time through knob switch 14, paste the heating head and tightly wait to heat the metal, press second switch module, detect water circulation earlier through heating detection module 8, then detect the coolant liquid temperature, detect voltage at last, detect all normal back, 2 heads of heating gun are in the heating state, treat to heat the metal and heat, after the heating is accomplished, close first heating module behind the unclamping second switch module and accomplish the metal heating, when unusual phenomenon appears in operation detection module 7 or heating detection module 8, the end heating is warned and is warned through alarm module 15. The flameless heating system arranged in this way can detect before the system is started and carry out heating detection when the heating gun 2 is used, so that the use safety of the flameless heater is ensured, and the flameless heating system has the advantages of use safety and convenience in operation.
The above description is only for the purpose of illustration and not limitation, and other modifications or equivalent replacements made by those skilled in the art to the technical solution of the present invention should be covered by the scope of the claims of the present invention as long as they do not depart from the spirit and scope of the technical solution of the present invention.
Claims (8)
1. A flameless heating system for a flameless heater, the flameless heater comprising: host computer (1) and heating gun (2), its characterized in that, flameless heating system includes:
the first switch module (3) is arranged on the host (1) and is used for controlling the flameless heater to be turned on to be in a standby state or turned off to cut off the power supply;
the second switch module is arranged on the heating gun (2) and is used for controlling the heating of the heating gun (2) or stopping the heating;
the interface display module (5) is arranged on the host (1) and is used for displaying the running state of the flameless heater;
the cooling module (6), the cooling module (6) is partially arranged in the main machine (1), the other part is arranged in the heating gun (2), and the cooling module (6) is used for cooling the heating gun (2);
the operation detection module (7) is arranged in the host (1), and is used for carrying out standby detection on the flameless heater;
the heating detection module (8), the heating detection module (8) is arranged in the host (1) and is used for detecting the flameless heater when the heating gun (2) heats metal; and the number of the first and second groups,
a micro-processing module (9), the micro-processing module (9) is arranged inside the host (1) and is connected with the heating detection module (8), the operation detection module (7), the cooling module (6), the interface display module (5), the first switch module (3) and the second switch module.
2. Flameless heating system according to claim 1, characterized in that said operation detection module (7) and said heating detection module (8) each comprise:
the water circulation detection module (10), the water circulation detection module (10) is used for detecting a water circulation path in the cooling module (6) so as to ensure smooth water circulation;
the temperature detection module (11) is used for detecting the temperature of the cooling liquid in the cooling module (6) and the temperature of the IGBT after the water circulation detection module (10) detects the smoothness so as to ensure the normal working temperature; and the number of the first and second groups,
the power chip detection module (12) is used for detecting the output power and the voltage of the equipment after the temperature detection module (11) detects that the temperature is normal, so that the normal operation of the equipment is ensured.
3. The flameless heating system according to claim 2, wherein said operation detection die further comprises: and the grounding detection module (13) is used for performing grounding detection on the flameless heater after the first switch module (3) is switched on and before the water circulation detection module (10) detects the flameless heater so as to ensure the operation safety.
4. Flameless heating system according to claim 3, characterized in that the first switching module (3) is an air switch and the second switching module is a push button switch.
5. The flameless heating system according to claim 4, wherein the ground detection module (13) is a ground detection circuit, the water circulation detection module (10) is a water flow sensor, the temperature detection module (11) comprises a water temperature sensor and an IGBT temperature sensor, and the power chip detection module (12) comprises: a power sensor and a voltage sensor.
6. Flameless heating system according to claim 5, characterized in that the interface display module (5) is a liquid crystal display or a LED display.
7. The flameless heating system according to claim 6, further comprising: a knob switch (14) which is arranged on the main machine (1) and is used for controlling the heating power and the heating time of the heating gun (2); and the number of the first and second groups,
the alarm module (15) is arranged on the host (1), connected with the processing module and used for sending out an alarm signal when the operation detection module (7) or the heating detection module (8) detects that the flameless heating system has faults.
8. Flameless heating system according to claim 7, characterized in that said alarm module (15) is a buzzer or an alarm lamp.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921047924.1U CN210405699U (en) | 2019-07-04 | 2019-07-04 | Flameless heating system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921047924.1U CN210405699U (en) | 2019-07-04 | 2019-07-04 | Flameless heating system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210405699U true CN210405699U (en) | 2020-04-24 |
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ID=70353032
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921047924.1U Active CN210405699U (en) | 2019-07-04 | 2019-07-04 | Flameless heating system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210405699U (en) |
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2019
- 2019-07-04 CN CN201921047924.1U patent/CN210405699U/en active Active
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