CN210400555U - Water level sensor complete detection equipment - Google Patents

Water level sensor complete detection equipment Download PDF

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Publication number
CN210400555U
CN210400555U CN201921440716.8U CN201921440716U CN210400555U CN 210400555 U CN210400555 U CN 210400555U CN 201921440716 U CN201921440716 U CN 201921440716U CN 210400555 U CN210400555 U CN 210400555U
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China
Prior art keywords
detection
sensor
plug
water level
level sensor
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CN201921440716.8U
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Chinese (zh)
Inventor
徐志龙
林森
林少波
吴志显
程小亮
顾金平
岑理章
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Chint Automotive Technology Co
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Chint Automotive Technology Co
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Abstract

A water level sensor complete detection device comprises a rack, wherein the rack comprises an operating table, a detection tool assembly is arranged on the operating table, the detection tool assembly is detachably mounted on the operating table and comprises a tool base, a floater moving plate, a push rod, a detection plate and a guide post playing a guiding role, the detection plate and the tool base are connected and fixed through the guide post, the floater moving plate is arranged on the guide post in a sliding mode, a propulsion motor is arranged on the rack to achieve reciprocating motion of the floater moving plate, one end of the push rod is connected with the floater moving plate, the other end of the push rod penetrates through the tool base and the rack at one time to be connected with the propulsion motor to form sliding drive of the floater moving plate, a plurality of positioning pieces are arranged on the detection plate, magnetic rings with the number corresponding to the positioning pieces are arranged on the floater moving plate, one, the utility model provides high holistic work efficiency and detection efficiency.

Description

Water level sensor complete detection equipment
Technical Field
The utility model relates to a sensor detects technical field, specifically is a water level sensor examines equipment completely.
Background
The water level sensor complete detection platform is a tool device for detecting a water level sensor, the water level sensor complete detection platform in the prior art is used for detecting through a water level detection tool, three types of water level sensors are required to be detected in the prior art, for example, a first water level sensor shown in figure 1, the head of the water level sensor is light, so the detection can be realized only by inserting a plug on a detection tool assembly into the head of the first water level sensor, for example, a water level sensor shown in figure 2, the head of the water level sensor is heavy, so the detection tool assembly is required to support the head of the water level sensor and position the head in the height direction, the contact between a product measurement datum plane and a device datum is ensured, the detection precision is ensured, for example, a circuit board is connected between a water level sensor connection head and a magnetic control switch, and the connection head interface direction is arranged upwards, therefore, the plug direction in the detection tool assembly is required to be arranged downwards, and a positioning plate is required to be arranged to fix the magnetic control switch, however, one machine can only detect the water level sensors with the same model, and cannot detect the water level sensors with different models, so that a plurality of water level sensor detection platforms for the water level sensors with different models need to be prepared, and the economic cost is increased sharply; in addition, the number of the water level sensors detected by the water level sensor detection platform in the prior art is small, time and labor are consumed, and the detection efficiency is reduced; in the prior art, a water level sensor of one type corresponds to one detection method, if a water level sensor of one type is replaced, an engineer is required to reprogram one detection flow, and a new detection flow is introduced into an operation panel, so that the working time is increased, and the detection efficiency is reduced. And the existing water level sensor complete detection platform has the defects of less quantity of water level sensors detected in one flow, low detection efficiency and rapid increase of consumed working hours.
SUMMERY OF THE UTILITY MODEL
The utility model provides a water level sensor examines platform and detection method thereof completely, for solving among the prior art detection efficiency low, expend man-hour increase scheduling problem.
A water level sensor complete detection device comprises a rack, wherein the rack comprises an operating table, a detection tool assembly for detecting a water level sensor is arranged on the operating table, the detection tool assembly is detachably mounted on the operating table and comprises a tool base, a floater moving plate, a push rod, a detection plate and a guide post playing a guiding role, the detection plate and the tool base are fixedly connected through the guide post, the floater moving plate is arranged on the guide post in a sliding mode, a propelling motor is arranged on the rack to achieve reciprocating motion of the floater moving plate, one end of the push rod is connected with the floater moving plate, the other end of the push rod penetrates through the tool base and the rack at one time and is connected with the propelling motor to form sliding drive of the floater moving plate, a plurality of positioning pieces for fixing the water level sensor to be detected are arranged on the detection plate, and magnetic rings with the number corresponding, the magnetic ring is arranged corresponding to the position of one positioning piece.
The technical scheme is adopted, and the method has the advantages that: the detection tool assembly is detachably arranged on the operating platform, the detection tool assembly can be detachably arranged on the operating platform in a bolt connection mode and the like, so that an operator can install the detection tool assembly which correspondingly detects the water level sensor to be detected according to the type of the water level sensor to be detected, the installation efficiency and the detection efficiency are improved, the problem of producing a plurality of water level detection platforms is avoided, the production economic consumption of equipment is reduced, the detection quantity of the water level sensor is increased, the efficiency of the whole detection process is improved, the positioning piece is arranged, the water level sensor to be detected can be more stably fixed on the detection plate, the precision of the water level sensor to be detected is more accurate, the magnetic ring can break and break a circuit in the water level sensor to be detected, an external detection system can detect a circuit signal in the water level sensor, and the water level sensor is judged to be not a qualified product, the detection accuracy is improved, and the detection efficiency and the detection speed are further improved.
The utility model discloses further set up: the positioning piece comprises a first plug, the first plug is fixed on the detection plate and sequentially arranged along the length direction of the detection plate, the sensor to be detected is inserted on the first plug to form circuit communication between the sensor to be detected and the first plug, the floater moving plate moves upwards to enable the magnetic ring to penetrate through the sensor to be detected to form detection on the sensor to be detected, and the first plug is arranged in parallel with the tool base.
The technical scheme is adopted, and the method has the advantages that: aiming at the water level sensor shown in the figure 1, the circuit communication of the detection plate on the water level sensor can be realized only by inserting the water level sensor to be detected into the first plug, so that the detection is convenient, the installation time is saved, the economic cost for producing the detection platform corresponding to the water sensor is reduced, the height direction of the detection platform is positioned, the contact between the product measurement datum plane and the equipment datum is ensured, and the detection precision is ensured.
The utility model discloses further set up: and a clamping mouth for clamping the rod body of the sensor to be detected and supporting the head of the sensor is further arranged below the first plug.
The technical scheme is adopted, and the method has the advantages that: to the level sensor of fig. 2, only need to wait to detect level sensor and insert first plug to hold the body of rod that detects level sensor with pressing from both sides the mouth, make and wait to detect level sensor and realize the circuit switch-on with first plug, the setting of pressing from both sides the mouth makes and detects the more firm setting of level sensor on the pick-up plate, has avoided level sensor's rocking, further improvement the precision that level sensor detected.
The utility model discloses further set up: the setting element is still including fixed picture peg and fixed plug, fixed picture peg connects on the pick-up plate, be provided with the second plug on the fixed picture peg, it forms the circuit intercommunication of waiting to detect sensor and second plug to wait to detect the sensor to insert to establish on the second plug to detect the sensor, the second plug sets up with the frock base is perpendicular, fixed picture peg and fixed plug are pegged graft to cooperate and are formed spacing to the centre gripping of second plug, the setting element still includes the fixed bolster, set up on the fixed bolster and be used for withstanding the conflict hole of waiting to detect the sensor shell, the float movable plate moves up and makes the magnetic ring pass and wait to detect sensor and finally conflict fixed bolster outer wall formation and treat the detection of detecting the sensor.
The technical scheme is adopted, and the method has the advantages that: the fixed plug and the fixed inserting plate are used for clamping the second plug, the second plug is arranged on the detection plate more firmly, the water level sensor is arranged on the graph 3, the sensor is inserted into the second plug to form a circuit communication between the sensor and the second plug, the sensor shell is pressed against the contact hole, the sensor is arranged on the detection plate more firmly, the detection precision is further improved, and the whole detection efficiency is improved.
The utility model discloses further set up: the operating table is also provided with a micro-end touch screen for changing inspection data, and the micro-end touch screen is in communication connection with the detection tool assembly.
The technical scheme is adopted, and the method has the advantages that: the arrangement of the micro-end touch screen enables comparison data to be changed, the micro-end touch screen is suitable for water level sensors of different models, and the detection efficiency and the detection accuracy are further improved.
The utility model discloses further set up: the detection indicating lamp group is electrically connected with the detection tool assembly and comprises a plurality of detection lamps arranged on the detection plate, one detection lamp corresponds to one positioning part position, and a recovery tank for recovering defective products is arranged on the operating platform.
The technical scheme is adopted, and the method has the advantages that: the setting of detecting the pilot lamp group makes operating personnel can learn information the very first time to put into the accumulator with wrong product, when wrong pilot lamp lighted, operating personnel need put into the accumulator with wrong product, otherwise detect the frock subassembly and stop the operation, until the defective products lost into the accumulator, improved the detection precision of treating detection level sensor, avoid inferior goods to flow into market.
The utility model discloses further set up: and the detection plate is provided with an identification sensor for identifying whether the sensor to be detected is in place or not.
The technical scheme is adopted, and the method has the advantages that: the setting of discernment sensor can discern whether to wait to detect water level sensor on each setting element, further improvement holistic detection efficiency, and discernment sensor belongs to prior art, consequently does not introduce its function, structure more.
Description of the drawings:
FIG. 1 is a three-dimensional view of a first type of water level sensor;
FIG. 2 is a three-dimensional view of a second type of water level sensor;
FIG. 3 is a three-dimensional view of a third type of water level sensor;
FIG. 4 is a three-dimensional view of the water level inspection station of FIG. 1;
FIG. 5 is a three-dimensional view of the water level inspection station of FIG. 2;
FIG. 6 is a three-dimensional view of the water level inspection station of FIG. 3;
FIG. 7 is a three-dimensional view of the inspection tool assembly of FIG. 1;
FIG. 8 is a three-dimensional view of the inspection tool assembly of FIG. 2;
fig. 9 is a three-dimensional view of the inspection tool assembly of fig. 3.
Detailed Description
Aiming at the first embodiment shown in fig. 4, a water level sensor complete detection device is provided, which comprises a machine frame 1, wherein the machine frame 1 comprises an operation table 11, a detection tool assembly 2 for detecting a water level sensor is arranged on the operation table 11, the detection tool assembly 2 is detachably mounted on the operation table 11, the detection tool assembly 2 comprises a tool base 21, a float moving plate 22, a push rod, a detection plate 24 and a guide post 25 playing a guiding role, the detection plate 24 is fixedly connected with the tool base 21 through the guide post 25, the float moving plate 22 is slidably arranged on the guide post 25, the machine frame 1 is provided with a propulsion motor to realize the reciprocating motion of the float moving plate 22, one end of the push rod is connected with the float moving plate 22, and the other end of the push rod passes through the tool base 21 once, and the machine frame 1 is connected with the propulsion motor to form the sliding, the detection plate 24 is provided with a plurality of positioning pieces for fixing water level sensors to be detected, the float moving plate 22 is provided with magnetic rings 221 with the number corresponding to the positioning pieces, one magnetic ring 221 is arranged corresponding to one positioning piece, the positioning piece comprises a first plug 31, the first plug 31 is fixed on the detection plate 24 and sequentially arranged along the length direction of the detection plate 24, the sensors to be detected are inserted on the first plug 31 to form circuit communication between the sensors to be detected and the first plug 31, the float moving plate 22 moves upwards to enable the magnetic rings 221 to penetrate through the sensors to be detected to form detection on the sensors to be detected, the first plug 31 is arranged in parallel with the tooling base 21, the operating platform 11 is further provided with a micro-end touch screen 5 for changing inspection data, and the micro-end touch screen 5 is in communication connection with the detection tooling assembly 2, still be provided with on the operation panel 11 and detect the detection pilot lamp group 7 that the frock subassembly 2 electricity is connected, it includes that a plurality of arranges the detection lamp on pick-up plate 24 to detect pilot lamp group 7, a detection lamp corresponds a setting element position setting, be provided with the accumulator 6 that supplies the defective products to retrieve on the operation panel 11, be provided with the discernment sensor that is used for discerning and waits to detect whether the sensor targets in place on the pick-up plate 24.
Aiming at the second embodiment shown in fig. 5, a water level sensor inspection completion device is provided, which comprises a machine frame 1, wherein the machine frame 1 comprises an operation table 11, a detection tool assembly 2 for detecting a water level sensor is arranged on the operation table 11, the detection tool assembly 2 is detachably mounted on the operation table 11, the detection tool assembly 2 comprises a tool base 21, a float moving plate 22, a push rod, a detection plate 24 and a guide post 25 playing a guiding role, the detection plate 24 is fixedly connected with the tool base 21 through the guide post 25, the float moving plate 22 is slidably arranged on the guide post 25, the machine frame 1 is provided with a propulsion motor to realize the reciprocating motion of the float moving plate 22, one end of the push rod is connected with the float moving plate 22, and the other end of the push rod passes through the tool base 21 and the machine frame 1 to be connected with the propulsion motor to form the sliding, the detection plate 24 is provided with a plurality of positioning pieces for fixing water level sensors to be detected, the float moving plate 22 is provided with magnetic rings 221 the number of which corresponds to the positioning pieces, one magnetic ring 221 is arranged corresponding to the position of one positioning piece, the positioning piece comprises a first plug 31, the first plug 31 is fixed on the detection plate 24 and sequentially arranged along the length direction of the detection plate 24, the sensors to be detected are inserted on the first plug 31 to form circuit communication between the sensors to be detected and the first plug 31, the float moving plate 22 moves upwards to enable the magnetic rings 221 to penetrate through the sensors to be detected to form detection on the sensors to be detected, the first plug 31 is arranged in parallel with the tooling base 21, a clamping nozzle 32 for clamping a rod body of the sensor to be detected and supporting the head of the sensor is further arranged below the first plug 31, and the detection head further comprises a fixed plug board 34 and a fixed plug 33, the fixed inserting plate 34 is connected to the detecting plate 24, a second plug 35 is arranged on the fixed inserting plate 34, the sensor to be detected is inserted into the second plug 35 to form a circuit communication between the sensor to be detected and the second plug 35, the second plug 35 is perpendicular to the tooling base 21, the fixed inserting plate 34 is in inserting fit with the fixed plug 33 to form a clamping limit for the second plug 35, the positioning piece further comprises a fixed support 4, a collision hole 41 for abutting against the shell of the sensor to be detected is formed in the fixed support 4, the floater moving plate 22 moves upwards to enable the magnetic ring 221 to penetrate through the sensor to be detected and finally collide against the outer wall of the fixed support 4 to form detection for the sensor to be detected, the operating table 11 is further provided with a micro-end touch screen 5 for changing detection data, and the micro-end touch screen 5 is in communication connection with the detection tooling assembly 2, the operation panel 11 is further provided with a detection indicator lamp group 7 electrically connected with the detection tool assembly 2, the detection indicator lamp group 7 comprises a plurality of detection lamps arranged on the detection plate 24, one detection lamp corresponds to one positioning part and is arranged, and the operation panel 11 is provided with a recovery tank 6 for recovering defective products.
Aiming at the third embodiment shown in fig. 6, a water level sensor inspection completion device is provided, which comprises a machine frame 1, wherein the machine frame 1 comprises an operation table 11, a detection tool assembly 2 for detecting a water level sensor is arranged on the operation table 11, the detection tool assembly 2 is detachably mounted on the operation table 11, the detection tool assembly 2 comprises a tool base 21, a float moving plate 22, a push rod, a detection plate 24 and a guide post 25 playing a guiding role, the detection plate 24 is fixedly connected with the tool base 21 through the guide post 25, the float moving plate 22 is slidably arranged on the guide post 25, the machine frame 1 is provided with a propulsion motor to realize the reciprocating motion of the float moving plate 22, one end of the push rod is connected with the float moving plate 22, and the other end of the push rod passes through the tool base 21 and the machine frame 1 to be connected with the propulsion motor to form the sliding, the detection plate 24 is provided with a plurality of positioning parts for fixing the water level sensor to be detected, the float moving plate 22 is provided with magnetic rings 221 the number of which corresponds to the positioning parts, one magnetic ring 221 is arranged corresponding to the position of one positioning part, the detection head further comprises a fixed plug board 34 and a fixed plug 33, the fixed plug board 34 is connected to the detection plate 24, the fixed plug board 34 is provided with a second plug 35, the sensor to be detected is inserted into the second plug 35 to form circuit communication between the sensor to be detected and the second plug 35, the second plug 35 is vertically arranged with the tooling base 21, the fixed plug board 34 is inserted into the fixed plug board 33 to form clamping and limiting for the second plug 35, the positioning part further comprises a fixed bracket 4, the fixed bracket 4 is provided with a contact hole 41 for supporting the shell of the sensor to be detected, the utility model discloses a detection device for detecting sensor, including floater movable plate 22, operation panel 11, little end touch-control screen 5 and detection frock subassembly 2, detection pilot lamp group 7 that still is provided with on the operation panel 11 and is connected with detection frock subassembly 2 electricity, detection pilot lamp group 7 includes that a plurality of arranges the detection lamp on detection board 24, a detection lamp corresponds a setting element position setting, be provided with the accumulator 6 that supplies the defective products to retrieve on the operation panel 11, be provided with on the detection board 24 and be used for discerning the discernment sensor that detects whether to wait to detect the sensor and target in place.
An operator installs the corresponding detection tool assembly 2 on the operation table 11 according to the type of the water level sensor to be detected, opens the switch of the whole frame 1 to realize the circuit connection of the first plug 31 or the second plug 35 and the water level sensor to be detected, and when the water level sensor of which the rod body needs to be fixed is detected, the rod body of the water level sensor is clamped by the clamping mouth 32; when the water level sensor shell needs to be fixed in detection, the water level sensor shell is fixed through the fixing support 4; an operator can change detection data through the micro-end numerical control screen so as to use water level sensors of different models; the operator determines whether to put the product into the recovery tank 6 according to the detection indicator lamp group 7.

Claims (7)

1. The utility model provides a water level sensor examines equipment entirely, includes the frame, the frame includes the operation panel, its characterized in that: the operating platform is provided with a detection tool assembly for detecting the water level sensor, the detection tool assembly is detachably arranged on the operating platform, the detection tool assembly comprises a tool base, a floater moving plate, a push rod, a detection plate and a guide post with a guiding function, the detection plate and the tooling base are fixedly connected through a guide post, the floater moving plate is arranged on the guide post in a sliding manner, the machine frame is provided with a propulsion motor to realize the reciprocating motion of the float moving plate, one end of the push rod is connected with the float moving plate, the other end of the push rod passes through the tool base and the machine frame at one time to be connected with the propulsion motor to form the sliding drive of the float moving plate, the detection plate is provided with a plurality of positioning pieces for fixing the water level sensor to be detected, the float moving plate is provided with magnetic rings the number of which corresponds to that of the positioning pieces, and one magnetic ring is arranged corresponding to one positioning piece.
2. The water level sensor complete inspection apparatus according to claim 1, wherein: the positioning piece comprises a first plug, the first plug is fixed on the detection plate and sequentially arranged along the length direction of the detection plate, the sensor to be detected is inserted on the first plug to form circuit communication between the sensor to be detected and the first plug, the floater moving plate moves upwards to enable the magnetic ring to penetrate through the sensor to be detected to form detection on the sensor to be detected, and the first plug is arranged in parallel with the tool base.
3. The water level sensor complete inspection apparatus according to claim 2, wherein: and a clamping mouth for clamping the rod body of the sensor to be detected and supporting the head of the sensor is further arranged below the first plug.
4. The water level sensor complete inspection apparatus according to claim 1, wherein: the setting element is still including fixed picture peg and fixed plug, fixed picture peg connects on the pick-up plate, be provided with the second plug on the fixed picture peg, it forms the circuit intercommunication of waiting to detect sensor and second plug to wait to detect the sensor to insert to establish on the second plug to detect the sensor, the second plug sets up with the frock base is perpendicular, fixed picture peg and fixed plug are pegged graft to cooperate and are formed spacing to the centre gripping of second plug, the setting element still includes the fixed bolster, set up on the fixed bolster and be used for withstanding the conflict hole of waiting to detect the sensor shell, the float movable plate moves up and makes the magnetic ring pass and wait to detect sensor and finally conflict fixed bolster outer wall formation and treat the detection of detecting the sensor.
5. The water level sensor complete inspection apparatus according to claim 1, wherein: the operating table is also provided with a micro-end touch screen for changing inspection data, and the micro-end touch screen is in communication connection with the detection tool assembly.
6. The water level sensor complete inspection apparatus according to claim 1, wherein: the detection indicating lamp group is electrically connected with the detection tool assembly and comprises a plurality of detection lamps arranged on the detection plate, one detection lamp corresponds to one positioning part position, and a recovery tank for recovering defective products is arranged on the operating platform.
7. The water level sensor complete inspection apparatus according to claim 1, wherein: and the detection plate is provided with an identification sensor for identifying whether the sensor to be detected is in place or not.
CN201921440716.8U 2019-08-30 2019-08-30 Water level sensor complete detection equipment Active CN210400555U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921440716.8U CN210400555U (en) 2019-08-30 2019-08-30 Water level sensor complete detection equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921440716.8U CN210400555U (en) 2019-08-30 2019-08-30 Water level sensor complete detection equipment

Publications (1)

Publication Number Publication Date
CN210400555U true CN210400555U (en) 2020-04-24

Family

ID=70340059

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201921440716.8U Active CN210400555U (en) 2019-08-30 2019-08-30 Water level sensor complete detection equipment

Country Status (1)

Country Link
CN (1) CN210400555U (en)

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