CN210392667U - Conveyer belt deviation and bearing roller rotation state detection device - Google Patents
Conveyer belt deviation and bearing roller rotation state detection device Download PDFInfo
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- CN210392667U CN210392667U CN201920932999.1U CN201920932999U CN210392667U CN 210392667 U CN210392667 U CN 210392667U CN 201920932999 U CN201920932999 U CN 201920932999U CN 210392667 U CN210392667 U CN 210392667U
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- conveyer belt
- conveyor belt
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Abstract
A detection device for the deviation of a conveyor belt and the rotation state of a carrier roller relates to a detection device, which comprises a conveyor belt base, brackets, carrier rollers and an inspection device, wherein outer brackets are respectively arranged on two sides of the upper surface of the conveyor belt base; the utility model discloses simple structure, convenient to use have realized the skew purpose with bearing roller pivoted state of automated inspection conveyer belt.
Description
Technical Field
The utility model relates to a conveyer belt and bearing roller detection device especially relate to a conveyer belt skew and bearing roller rotation state detection device.
Background
As is known, a conveyor belt is used as a material conveying device, and has a wide variety of types and a wide application range, the most common conveyor belts are a mining conveyor belt, an annular conveyor belt and a tear-resistant conveyor belt, and in actual production, objects are often conveyed to the next process through the conveyor belt. However, the traditional conveyor belt has some defects in the transportation process, the conveyor belt drives the conveyor belt to transmit through the rotation of a plurality of carrier rollers, only friction exists between the conveyor belt and the carrier rollers and relative motion can occur, but some limit protection devices are not used for detection and correction, so that after the conveyor belt runs for a period of time, if no correction is carried out, the conveyor belt deviates from the preset track of the carrier roller, that is, the conveyer belt is separated from the carrier roller, if the carrier roller is matched with another carrier roller, for example, if part of the carrier roller cannot normally rotate in the transmission process, the risk of deviation between the conveyer belt and the carrier roller is further increased, aiming at the problems, the traditional solution mainly adopts manual detection, however, for the mining conveyor belt with a long conveying distance and a long conveying belt, the labor intensity of manual detection is high, the inspection period is long, and problems cannot be found in time. In order to avoid the problems of deviation and falling of the conveyor belt, abnormal movement of the carrier roller and the like in the boring transportation process, a device capable of automatically detecting and judging the working state of the conveyor belt is urgently needed to be designed.
Disclosure of Invention
In order to overcome not enough in the background art, the utility model discloses a conveyer belt skew with bearing roller rotating state detection device.
In order to realize the purpose, the utility model adopts the following technical scheme:
the utility model provides a conveyer belt skew rotates state detection device with bearing roller, including the conveyer belt base, a bracket, bearing roller and inspection device, the higher authority both sides of conveyer belt base are equipped with outer bracket respectively, the higher authority middle part both sides of conveyer belt base are equipped with interior bracket respectively, both ends between adjacent outer bracket and interior bracket are all rotated and are equipped with the bearing roller, the top edge department of the outer disc of bearing roller is along the even four recesses that are equipped with of periphery interval, all be equipped with waterproof wear-resisting coating in the recess, outside at the bearing roller is equipped with V style of calligraphy conveyer belt, the both sides top edge department of drive belt sets up waterproof wear-resisting dope layer, and the top edge department of drive belt both sides does not cover the recess of bearing roller, inspection device installs on cloud platform.
The image acquisition device comprises a driving motor, an intelligent box and a double-light pod, the intelligent box and the driving motor are respectively arranged on an output shaft of the driving motor on the inspection device, an intelligent control circuit board and a power module which are connected through a line are arranged in the intelligent box, and the double-light pod which is connected with the intelligent control circuit board through the line is arranged at the lower part of the intelligent box.
The conveyer belt skew with bearing roller rotation state detection device, driving motor passes through the driving motor support and installs on patrolling and examining the device.
The conveyer belt skew with bearing roller rotation state detection device, intelligent control circuit board passes through intelligent control circuit board support to be fixed in intelligent box.
The conveyer belt deviation and carrier roller rotation state detection device, the drive wheel walks on the track.
The conveyer belt deviates from the device for detecting the rotation state of the carrier roller, and the dual-light pod is fixedly connected with the lower part of the intelligent box through the pod bracket.
Since the technical scheme is used, the utility model discloses following beneficial effect has:
the utility model discloses a conveyer belt skew and bearing roller rotation state detection device, through placing waterproof wear-resisting coating in four recesses at the upper edge of the outer disc of bearing roller, waterproof wear-resisting coating layer in the both sides upper edge of drive belt, the image of gathering waterproof wear-resisting material through two light nacelle is the straight line that does not link up, the image transmission uses machine vision to discern to the intelligent control circuit board, judges whether the bearing roller normally rotates; acquiring images of the waterproof wear-resistant material and the waterproof wear-resistant material layer through the dual-optical pod, transmitting the images to the intelligent control circuit board for recognition by using machine vision, and judging that the driving belt deviates when the distance threshold value between the waterproof wear-resistant material and the waterproof wear-resistant material layer is smaller than a set threshold value; the utility model discloses simple structure, convenient to use have realized the skew purpose with bearing roller pivoted state of automated inspection conveyer belt.
Drawings
Fig. 1 is a schematic structural diagram of the present invention;
fig. 2 is a schematic structural diagram of the image capturing device of the present invention;
in the figure: 1. a conveyor belt base; 2. a bracket; 3. a carrier roller; 4. waterproof wear-resistant paint; 5. a waterproof wear-resistant coating layer; 6. a conveyor belt; 7. a routing inspection device; 8. a dual-light pod; 9. an intelligent control circuit board support; 10. an intelligent box; 11. a track; 12. a drive wheel; 13. a drive motor support; 14. a drive motor; 15. an intelligent control circuit board; 16. a power supply module; 17. a pod support.
Detailed Description
The invention will be explained in more detail by the following examples, which disclose the invention and are intended to protect all technical improvements within the scope of the invention.
Combine attached figure 1-2 the skew and bearing roller rotation state detection device of conveyer belt, including conveyer belt base 1, bracket 2, bearing roller 3 and inspection device 7, conveyer belt base 1's above both sides are equipped with outer bracket 2 respectively, conveyer belt base 1's above-mentioned middle part both sides are equipped with interior bracket respectively, both ends between adjacent outer bracket 2 and interior bracket all rotate and are equipped with bearing roller 3, the top edge department of the disc outside bearing roller 3 is equipped with four recesses along the periphery interval is even, all be equipped with waterproof wear-resistant coating 4 in the recess, be equipped with V style of calligraphy conveyer belt 6 in the outside of bearing roller 3, the both sides top edge department of drive belt 6 sets up waterproof wear-resistant paint layer 5, and the top edge department of drive belt 6 both sides does not cover the recess of bearing roller 3, inspection device 7 is installed on the cloud platform, install image acquisition device on inspection device.
The image acquisition device comprises a driving motor 14, an intelligent box 10 and a double-light pod 8, the intelligent box 10 and the driving motor 14 are respectively installed on an output shaft of the driving motor 14 on the inspection device 7, a driving wheel 12 is fixedly connected onto the output shaft of the driving motor 14, an intelligent control circuit board 15 and a power module 16 which are connected through a line are arranged in the intelligent box 10, and the double-light pod 8 which is connected with the intelligent control circuit board 15 through a line is arranged at the lower part of the intelligent box 10.
The conveyer belt skew with bearing roller pivoted condition detection device, driving motor 14 passes through driving motor support 13 and installs on inspection device 7.
The conveyer belt deviation and carrier roller rotation state detection device, intelligent control circuit board 15 is fixed in intelligent box 10 through intelligent control circuit board support 9.
The conveyer belt deviates from and the idler rotates the state detection device, the driving wheel 12 walks on the orbit 11.
The conveyer belt deviation and carrier roller rotation state detection device, the dual-light gondola 8 is fixedly connected with the lower part of the intelligent box 10 through the gondola support 17.
The device for detecting the deviation of the conveyor belt and the rotation state of the carrier roller has the advantages that when the device is used, the inspection device 7 performs inspection work on the track 11, the inspection device 7 is an inspection robot, the prior art is adopted, and detailed description is omitted; the four grooves at the upper edge of the carrier roller 3 are filled with waterproof wear-resistant coatings 4, the upper edge of the conveyor belt 6 is coated with a waterproof wear-resistant coating layer 5, the waterproof wear-resistant coatings 4 and the waterproof wear-resistant coating layers 5 are selected from Weihua ZS-911 and have a fluorescent characteristic, the inspection device 7 can still recognize at night, collected images are transmitted to the intelligent control circuit board 15 through the double-light pod 8 during inspection, a distance threshold value between the waterproof wear-resistant coatings 4 and the waterproof wear-resistant coating layers 5 is detected through the intelligent control circuit board 15, the distance between the waterproof wear-resistant coatings 4 and the waterproof wear-resistant coating layers 5 is smaller than a set threshold value, the conveyor belt 6 is considered to be deviated, otherwise, and the inspection device 7 gives an alarm if the deviation occurs. When the carrier roller 3 rotates, the rotating speed is high, the image of the waterproof wear-resistant material 4 collected by the double-light pod 8 is a coherent straight line, when the carrier roller 3 does not normally work, the image of the waterproof wear-resistant material 4 collected by the double-light pod 8 is a non-coherent straight line, the image is transmitted to the intelligent control circuit board 15 to be identified, whether the carrier roller 3 normally rotates or not is judged, and if abnormal rotation occurs, the inspection device 7 gives an alarm.
The part of the utility model not detailed is prior art.
The embodiments selected for the purpose of disclosing the invention, are presently considered to be suitable, it being understood, however, that the invention is intended to cover all variations and modifications of the embodiments, which fall within the scope of the concept and the utility model.
Claims (6)
1. The utility model provides a conveyer belt skew and bearing roller rotation state detection device, includes conveyer belt base, bracket, bearing roller and inspection device, characterized by: the higher authority both sides of conveyer belt base are equipped with outer bracket respectively, the higher authority middle part both sides of conveyer belt base are equipped with interior bracket respectively, both ends between adjacent outer bracket and interior bracket all rotate and are equipped with the bearing roller, the top edge department of the outer disc of bearing roller is equipped with four recesses along the periphery interval is even, all be equipped with waterproof wear-resistant coating in the recess, outside at the bearing roller is equipped with V style of calligraphy conveyer belt, the both sides top edge department of drive belt sets up waterproof wear-resistant coating layer, and the top edge department of drive belt both sides does not cover the recess of bearing roller, inspection device installs on cloud platform, install image acquisition device on inspection device's top.
2. The conveyor belt deviation and idler rotation condition detection apparatus as claimed in claim 1, wherein: the image acquisition device comprises a driving motor, an intelligent box and a dual-light nacelle, the intelligent box and the driving motor are respectively installed on an output shaft of the driving motor on the inspection device, an intelligent control circuit board and a power module which are connected through a line are arranged in the intelligent box, and the dual-light nacelle which is connected with the intelligent control circuit board through the line is arranged at the lower part of the intelligent box.
3. The conveyor belt deviation and idler rotation condition detection apparatus as claimed in claim 1, wherein: the driving motor is arranged on the inspection device through the driving motor bracket.
4. The conveyor belt deviation and idler rotation condition detection apparatus as claimed in claim 1, wherein: the intelligent control circuit board is fixed in the intelligent box through an intelligent control circuit board support.
5. The conveyor belt deviation and idler rotation condition detection apparatus as claimed in claim 1, wherein: the driving wheels travel on the track.
6. The conveyor belt deviation and idler rotation condition detection apparatus as claimed in claim 1, wherein: the double-light pod is fixedly connected with the lower part of the intelligent box through the pod bracket.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920932999.1U CN210392667U (en) | 2019-06-20 | 2019-06-20 | Conveyer belt deviation and bearing roller rotation state detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920932999.1U CN210392667U (en) | 2019-06-20 | 2019-06-20 | Conveyer belt deviation and bearing roller rotation state detection device |
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| Publication Number | Publication Date |
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| CN210392667U true CN210392667U (en) | 2020-04-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201920932999.1U Active CN210392667U (en) | 2019-06-20 | 2019-06-20 | Conveyer belt deviation and bearing roller rotation state detection device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113798033A (en) * | 2021-08-24 | 2021-12-17 | 济南鲁运建材有限公司 | Production system is used in processing of concrete raw materials |
| CN114313796A (en) * | 2020-10-10 | 2022-04-12 | 焦作科瑞森重装股份有限公司 | Flexible movable belt conveyor |
-
2019
- 2019-06-20 CN CN201920932999.1U patent/CN210392667U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114313796A (en) * | 2020-10-10 | 2022-04-12 | 焦作科瑞森重装股份有限公司 | Flexible movable belt conveyor |
| CN113798033A (en) * | 2021-08-24 | 2021-12-17 | 济南鲁运建材有限公司 | Production system is used in processing of concrete raw materials |
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