CN210389646U - Vacuum pugging system for clay production - Google Patents
Vacuum pugging system for clay production Download PDFInfo
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- CN210389646U CN210389646U CN201920255494.6U CN201920255494U CN210389646U CN 210389646 U CN210389646 U CN 210389646U CN 201920255494 U CN201920255494 U CN 201920255494U CN 210389646 U CN210389646 U CN 210389646U
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Abstract
The utility model discloses a pottery clay production vacuum pugging system solves prior art and adopts manual pugging, and it is big to have the blank porosity, and the proportion of pug is little, the problem of the shrink of firing till back goods, deformation rate defect such as big. The utility model discloses a mud filter press, the pug conveyer belt, vacuum pugging machine, the second grade step, mud filter press mounting bracket, pug conveyer belt mounting bracket and vacuum pugging machine mounting bracket, vacuum pugging machine pass through vacuum pugging machine mounting bracket and install on the end of second grade step mesa, and the pug conveyer belt is located mud filter press under the mud outlet mouth, and the pug import of vacuum pugging machine is located the lower pug end under the pug conveyer belt. The utility model discloses a vacuum pug mill carries out the clay pugging and has improved production efficiency, and it is more thorough to get rid of the air, and the mud material tissue is more even, and plasticity ability and density are also better, have improved the dry strength and the mechanical strength of blank, and the shrink of the mud material of practicing simultaneously goods after firing, deformation rate will diminish.
Description
Technical Field
The utility model relates to a vacuum pugging system for clay production.
Background
Pugging is a process before pottery blank making, and the traditional pugging generally adopts manual pugging, namely, stirred pug is placed on a pug stool, and repeatedly beaten and extruded by a large mallet according to a certain sequence until a knife is used for cutting, the section of the pug can be seen to be bright, which indicates that air is basically removed, otherwise, bubbles are easily generated after firing. The pugging also adopts a foot treading mode, commonly called as 'pedal pug'. The pugging mode has the defects of large blank porosity, small specific gravity of pug and large shrinkage and deformation rate of a fired product. Therefore, the vacuum pugging system for producing the ceramic clay is designed to solve the defects of large blank porosity, small specific gravity of the clay and large shrinkage and deformation rate of a fired product in the prior art, and becomes a technical problem to be solved by technical personnel in the technical field.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is: the vacuum pugging system for producing the ceramic clay solves the problems that in the prior art, manual pugging is adopted, the blank porosity is large, the specific gravity of pug is small, and the shrinkage and deformation rate of a sintered product are large.
In order to achieve the above object, the utility model adopts the following technical scheme:
a vacuum pugging system for producing clay comprises a slurry filter press connected with a clay mixing tank through slurry injection equipment, a slurry conveyor belt arranged below a slurry discharge port of the slurry filter press, a vacuum pugging machine and a secondary step; the top step table surface of the second-level step is provided with a mounting frame of the slurry filter press, the slurry filter press is fixedly arranged on the top step table surface of the second-level step through the mounting frame of the slurry filter press, a mud outlet of the slurry filter press extends out of the top step table surface of the second-level step and is positioned right above the bottom step table surface of the second-level step, a mounting frame of a mud conveyer belt is arranged on the bottom step table surface of the second-level step, the mud conveyer belt is arranged on the bottom step table surface of the second-level step through the mounting frame of the mud conveyer belt, a mounting frame of a vacuum pug mill is arranged on the bottom step table surface of the second-level step through the mounting frame of the vacuum pug mill, the mud conveyer belt is positioned right below a mud outlet of the slurry filter press, a mud inlet of the vacuum pug mill is positioned right below a lower mud end of the mud conveyer belt, and the pug conveyor belt is used for conveying pug discharged from the mud filter press to a pug inlet of the vacuum pug mill.
Furthermore, a mud conveyor belt mounting support is arranged on the top surface of the mud conveyor belt mounting frame, and the mud conveyor belt is fixedly mounted on the top surface of the mud conveyor belt mounting frame through the mud conveyor belt mounting support.
Furthermore, the top surface of the mounting rack of the pug conveyor belt is horizontally distributed and is flush with the top step surface of the second-level step.
Further, the top surface outside of mud material conveyer belt mounting bracket is vertically equipped with the mounting bracket railing.
Further, the top surface of the mounting frame of the vacuum pug mill is lower than the top step table surface of the second-level step, and the pug inlet of the vacuum pug mill is also lower than the top step table surface of the second-level step.
Further, the vacuum pug mill mounting rack and the pug conveyor belt mounting rack are distributed side by side.
Further, the mounting rack of the pug conveyor belt, the rails of the mounting rack and the mounting rack of the vacuum pug mill are all formed by welding I-shaped steel.
Compared with the prior art, the utility model discloses following beneficial effect has:
the utility model has the advantages of simple structure and scientific and reasonable design, convenient to use adopts the vacuum pug mill to carry out clay pugging, saves time, laborsaving, saves labour, has also improved production efficiency simultaneously, and it is more thorough to get rid of the air, and the pug tissue is more even, and plasticity can and density are also better, and the shaping of both being convenient for has also improved the dry strength and the mechanical strength of blank, and the contraction of pug material after firing till simultaneously, the deformation rate will diminish.
The utility model discloses mud filter press carries out the mud cake that the filter-pressing obtained with the mud of mud injection equipment injection, the distribution of moisture in the mud cake and solid particle is very inhomogeneous, it drops to on the pug conveyer belt after coming out from mud filter press's mud outlet, the pug conveyer belt transports the mud cake towards vacuum pug mill, and the pug import of falling into vacuum pug mill through the lower pug end of pug conveyer belt, vacuum pug mill carries out the vacuum pug mill with the mud cake, air is got rid of basically in it through the pug mill that vacuum pug mill was smelted, the pug mill tissue is more even, its plastic property and density are also better, the proportion of pug will increase, the shrink of the back goods of firing, the deformation rate will all diminish. The utility model discloses ingenious utilization second grade step makes whole filter-pressing pugging process high-efficient smooth and easy more, labour saving and time saving.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a side view of the present invention.
Wherein, the names corresponding to the reference numbers are:
1-a mud filter press, 2-a mud conveyor belt, 3-a vacuum pug mill, 4-a second-level step, 5-a mounting rack of the mud filter press, 6-a mounting rack of the mud conveyor belt, 7-a mounting rack rail, 8-a mounting rack of the mud conveyor belt and 9-a mounting rack of the vacuum pug mill.
Detailed Description
The present invention will be further described with reference to the following description and examples, which include but are not limited to the following examples.
As shown in figure 1 and 2, the utility model provides a pair of clay production vacuum pugging system, simple structure, design scientific and reasonable, convenient to use adopts the vacuum pugging machine to carry out clay pugging, saves time, laborsaving, save labour, also improved production efficiency simultaneously, it is more thorough to get rid of the air, the pug tissue is more even, plasticity can and density are also better, the shaping of both being convenient for has also improved the dry strength and the mechanical strength of blank, the contraction of pugging goods after firing simultaneously, the deformation rate will diminish. The utility model discloses a mud pressure filter 1 of being connected through mud injection equipment and earthenware clay compounding jar is located mud material conveyer belt 2, vacuum pugging machine 3 of mud pressure filter 1's play mud material mouth below to and second grade step 4.
The top step table surface of the second-level step 4 of the utility model is provided with a mounting rack 5 of the mud filter press, the mud filter press 1 is fixedly arranged on the top step table surface of the second-level step 4 through the mounting rack 5 of the mud filter press, the mud outlet of the mud filter press 1 extends out of the top step table surface of the second-level step 4 and is positioned right above the bottom step table surface of the second-level step 4, the bottom step table surface of the second-level step 4 is provided with a mounting rack 6 of the mud conveyer belt, the mud conveyer belt 2 is arranged on the bottom step table surface of the second-level step 4 through the mounting rack 6 of the mud conveyer belt, the bottom step table surface of the second-level step 4 is provided with a mounting rack 9 of the vacuum pugging machine, the vacuum pugging machine 3 is arranged on the bottom step table surface of the second-level step 4 through the mounting rack 9 of the vacuum pugging machine, and a mud material inlet of the vacuum pug mill 3 is positioned right below a lower mud material end of the mud material conveyor belt 2, and the mud material conveyor belt 2 is used for conveying mud materials discharged from the mud filter press 1 into a mud material inlet of the vacuum pug mill 3.
The top surface of pug conveyer belt mounting bracket 6 is equipped with pug conveyer belt installing support 8, and pug conveyer belt 2 passes through 8 fixed mounting in of pug conveyer belt installing support in the top surface of pug conveyer belt mounting bracket 6. The top surface of the mounting rack 6 for the pug conveyor belt is horizontally distributed and is flush with the top step surface of the second-level step 4. And a mounting rack rail 7 is vertically arranged on the outer side of the top surface of the mud conveyor belt mounting rack 6. The top surface of the mounting frame 9 of the vacuum pug mill is lower than the top step table surface of the second-stage step 4, and the pug inlet of the vacuum pug mill 3 is also lower than the top step table surface of the second-stage step 4. The vacuum pug mill mounting rack 9 and the pug conveyor belt mounting rack 6 are distributed side by side. The pug conveyer belt mounting rack 6, the mounting rack handrail 7 and the vacuum pug mill mounting rack 9 are all formed by welding I-steel.
The utility model discloses mud filter press carries out the mud cake that the filter-pressing obtained with the mud of mud injection equipment injection, the distribution of moisture in the mud cake and solid particle is very inhomogeneous, it drops to on the pug conveyer belt after coming out from mud filter press's mud outlet, the pug conveyer belt transports the mud cake towards vacuum pug mill, and the pug import of falling into vacuum pug mill through the lower pug end of pug conveyer belt, vacuum pug mill carries out the vacuum pug mill with the mud cake, air is got rid of basically in it through the pug mill that vacuum pug mill was smelted, the pug mill tissue is more even, its plastic property and density are also better, the proportion of pug will increase, the shrink of the back goods of firing, the deformation rate will all diminish. The utility model discloses ingenious utilization second grade step makes whole filter-pressing pugging process high-efficient smooth and easy more, labour saving and time saving.
The utility model discloses can high-efficient smooth and easy carry out the vacuum pugging, can effectively overcome the defect that traditional manual pugging exists, the practicality is strong, is suitable for and widelys popularize and apply in this technical field.
The above embodiment is only one of the preferred embodiments of the present invention, and should not be used to limit the protection scope of the present invention, but all the insubstantial changes or modifications made in the spirit and the idea of the main design of the present invention, the technical problems solved by the embodiment are still consistent with the present invention, and all should be included in the protection scope of the present invention.
Claims (7)
1. The utility model provides a pottery clay production vacuum pugging system which characterized in that: the device comprises a slurry filter press (1) connected with a clay mixing tank through a slurry injection device, a slurry conveyor belt (2) arranged below a slurry outlet of the slurry filter press (1), a vacuum pug mill (3) and a secondary step (4); the top step table surface of the second-level step (4) is provided with a mud filter press mounting frame (5), the mud filter press (1) is fixedly mounted on the top step table surface of the second-level step (4) through the mud filter press mounting frame (5), a mud outlet of the mud filter press (1) extends out of the top step table surface of the second-level step (4) and is positioned right above the bottom step table surface of the second-level step (4), a mud conveyor belt mounting frame (6) is arranged on the bottom step table surface of the second-level step (4), a mud conveyor belt (2) is mounted on the bottom step table surface of the second-level step (4) through the mud conveyor belt mounting frame (6), a vacuum pug mill mounting frame (9) is arranged on the bottom step table surface of the second-level step (4), the vacuum pug mill (3) is mounted on the bottom step table surface of the second-level step mounting frame (4) through the vacuum pug mill (9), the mud material conveying belt (2) is located under a mud material outlet of the mud pressure filter (1), a mud material inlet of the vacuum pugging machine (3) is located under a mud material outlet of the mud pressure filter (2), and the mud material conveying belt (2) is used for conveying mud materials discharged from the inside of the mud pressure filter (1) to the inside of a mud material inlet of the vacuum pugging machine (3).
2. The vacuum pugging system for producing clay according to claim 1, wherein: the top surface of the pug conveyor belt mounting frame (6) is provided with a pug conveyor belt mounting support (8), and the pug conveyor belt (2) is fixedly mounted on the top surface of the pug conveyor belt mounting frame (6) through the pug conveyor belt mounting support (8).
3. The vacuum pugging system for producing clay according to claim 2, wherein: the top surface of the mounting rack (6) for the pug conveyor belt is horizontally distributed and is flush with the top step surface of the secondary step (4).
4. The vacuum pugging system for producing clay according to claim 3, wherein: and an installation rack handrail (7) is vertically arranged on the outer side of the top surface of the mud conveyor belt installation rack (6).
5. The vacuum pugging system for producing clay according to claim 4, wherein: the top surface of the mounting frame (9) of the vacuum pug mill is lower than the top step table surface of the second-stage step (4), and the pug inlet of the vacuum pug mill (3) is also lower than the top step table surface of the second-stage step (4).
6. The vacuum pugging system for producing clay according to claim 5, wherein: the vacuum pug mill mounting rack (9) and the pug conveyor belt mounting rack (6) are distributed side by side.
7. The vacuum pugging system for producing clay according to claim 6, wherein: the pug conveyor belt mounting frame (6), the mounting frame railing (7) and the vacuum pugging machine mounting frame (9) are all formed by welding I-shaped steel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920255494.6U CN210389646U (en) | 2019-02-28 | 2019-02-28 | Vacuum pugging system for clay production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920255494.6U CN210389646U (en) | 2019-02-28 | 2019-02-28 | Vacuum pugging system for clay production |
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| CN210389646U true CN210389646U (en) | 2020-04-24 |
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| CN201920255494.6U Active CN210389646U (en) | 2019-02-28 | 2019-02-28 | Vacuum pugging system for clay production |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116835968A (en) * | 2023-07-08 | 2023-10-03 | 山东耀华特耐科技有限公司 | Casting material for lining of pumping kiln and preparation process thereof |
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2019
- 2019-02-28 CN CN201920255494.6U patent/CN210389646U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116835968A (en) * | 2023-07-08 | 2023-10-03 | 山东耀华特耐科技有限公司 | Casting material for lining of pumping kiln and preparation process thereof |
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