CN210377412U - Composite operation panel system - Google Patents
Composite operation panel system Download PDFInfo
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- CN210377412U CN210377412U CN201921593096.1U CN201921593096U CN210377412U CN 210377412 U CN210377412 U CN 210377412U CN 201921593096 U CN201921593096 U CN 201921593096U CN 210377412 U CN210377412 U CN 210377412U
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Abstract
A composite operation panel system comprises a virtual control unit and a physical control unit. The virtual control unit comprises a virtual sequence communication module suitable for signal connection with at least one machine tool control device, a touch screen with a plurality of virtual keys and outputting virtual operation signals, and a virtual control module, wherein the virtual control module outputs virtual control signals to the at least one machine tool control device through the virtual sequence communication module according to the virtual operation signals, and the entity control unit comprises an entity sequence communication module, an entity operation interface and an entity control module. By arranging the entity sequence communication module and the virtual control unit, the communication with the machine tool control device can be realized without an I/O device, and different virtual keys can be designed at will without changing the hardware structure, so that the hardware structure is not limited by the hardware structure, and the hardware structure has excellent expandability and change flexibility.
Description
Technical Field
The utility model relates to an operating system of machine tool control device especially relates to a combined type operating panel system.
Background
The present machine tool control device can be implemented by a Computer Numerical Control (CNC) machine tool or a Programmable Controller (PLC), however, since the operation interface of the machine tool control device is controlled by a command biased to a machine language, the machine tool control device is not easy to operate and is prone to operation errors when an unfamiliar machine command person needs to perform a complicated operation.
Therefore, the current machine tool control device is usually connected to an operation panel through an I/O device for use, the operation panel usually has a plurality of keys, so that a user can perform preset grouping actions such as emergency stop, automatic operation, zeroing, fast feeding and the like by pressing a single key, and the operation interface is humanized, so that the user can intuitively operate or edit programs.
However, since each manufacturer has its own I/O device, almost every operating panel can only be applied to a single type or a single series of machine tool control devices in order to match the I/O device with the hardware, and it is difficult to change and adjust the I/O devices according to the customer's requirements.
Disclosure of Invention
An object of the utility model is to provide a combined type operating panel system convenient to customization.
The utility model discloses combined type operating panel system is applicable to at least one tool machine controlling means of signal connection, contains virtual control unit and entity the control unit.
The virtual control unit comprises a virtual sequence communication module suitable for being in signal connection with the at least one machine tool control device, a touch screen which is provided with a plurality of virtual keys and outputs virtual operation signals when the virtual keys receive operation, and a virtual control module which is electrically connected with the virtual sequence communication module and the touch screen, wherein the virtual control module receives the virtual operation signals and outputs virtual control signals to the at least one machine tool control device through the virtual sequence communication module according to the virtual operation signals.
The entity control unit comprises an entity sequence communication module which is suitable for signal connection of at least one of the at least one machine tool control device and the virtual sequence communication module, an entity operation interface which is provided with a plurality of entity keys and outputs an entity operation signal when the entity keys receive operation, and an entity control module which is electrically connected with the entity sequence communication module and the entity operation interface, wherein the entity control module receives the entity operation signal, outputs an entity control signal through the entity sequence communication module according to the entity operation signal and transmits the entity control signal to the at least one machine tool control device.
The utility model discloses a combined type operating panel system, virtual sequence communication module with entity sequence communication module's interface chooses for use one of them RS-232, RS-485 and RJ45 separately.
The utility model discloses a combined type operating panel system, virtual control unit still includes the electricity and connects virtual control module's image input module, image input module is applicable to and receives the image input and will the image input transmits extremely virtual control module.
The utility model discloses a combined type operating panel system, at least part virtual button corresponds respectively entity button.
The utility model discloses a combined type operating panel system, entity operation interface still has a plurality of electricity and connects entity control module just receives entity control module control and bright and dark display lamp.
The utility model discloses a combined type operating panel system, touch screen still has a plurality of correspondences respectively the display lamp just receives virtual control module control and bright and dark display lamp district.
The utility model discloses a combined type operating panel system, in during a plurality of machine tool control devices of virtual sequence communication module signal connection, the touch screen still has the receipt virtual control module control and the switching button of switching output corresponding virtual control signal to respective machine tool control device.
The utility model discloses a combined type operating panel system, touch screen still has at least one and receives virtual control module control just must be through the authority button of input password unblock could operation.
The utility model discloses a combined type operating panel system, touch screen still has at least one and receives virtual control module control and bright or dark warning light district.
The beneficial effects of the utility model reside in that: by arranging the entity sequence communication module, the communication with the machine tool control device can be carried out without an I/O device, so the hardware collocation can be not limited, and different virtual keys can be designed according to different customer requirements by arranging the virtual control unit, and the hardware architecture can not be changed along with the change of the virtual keys, so the hardware architecture and the space size can not be limited, and the excellent expandability and the change flexibility are realized.
Drawings
FIG. 1 is a schematic view of one embodiment of a composite operating panel system of the present invention;
FIGS. 2 and 3 are block diagrams illustrating different wiring arrangements of the described embodiments; and
fig. 4 and 5 are block diagrams illustrating different wiring arrangements for another application of the embodiment.
Detailed Description
Referring to fig. 1 and 2, an embodiment of the composite operating panel system of the present invention is adapted to signal a machine tool control device 91 and a camera 92, and control the operation of a machine tool (not shown) through the machine tool control device 91. The machine tool Control Device 91 can be implemented by a Computer Numerical Control (CNC) or a Programmable Controller (PLC), and the image sensor 92 can be implemented by a CCD (Charge Coupled Device) camera, a CMOS (Complementary Metal-Oxide-Semiconductor) camera or other image sensor capable of capturing image information.
The composite operating panel system comprises a physical control unit 2 and a virtual control unit 3.
The entity control unit 2 includes an entity sequence communication module 21 adapted to signal connect the machine tool control device 91, an entity operation interface 22 having a plurality of entity buttons 221 and outputting an entity operation signal when the entity buttons 221 are operated, and an entity control module 23 electrically connecting the entity sequence communication module 21 and the entity operation interface 22, wherein the entity control module 23 receives the entity operation signal and outputs an entity control signal according to the entity operation signal through the entity sequence communication module 21 and transmits the entity control signal to the machine tool control device 91.
Preferably, the physical operation interface 22 further has a plurality of display lamps 222 corresponding to the physical buttons 221, and the physical control module 23 can receive a physical feedback signal from the machine tool control device 91 through the physical sequence communication module 21 and control the corresponding display lamps 222 to emit light according to the physical feedback signal.
The entity control module 23 is preferably implemented by a Microprocessor (Microprocessor).
The virtual control unit 3 includes a virtual serial communication module 31 adapted to signal-connect the machine tool control device 91, a touch screen 32 having a plurality of virtual keys 321 and outputting a virtual operation signal when the virtual keys 321 are operated, and a virtual control module 33 electrically connecting the virtual serial communication module 31 and the touch screen 32, wherein the virtual control module 33 receives the virtual operation signal and outputs a virtual control signal to the machine tool control device 91 through the virtual serial communication module 31 according to the virtual operation signal.
The virtual Serial communication module 31 and the physical Serial communication module 21 use Serial communication (Serial communication), which can include RS-232, RS-485, IEEE, ethernet, RJ45, etc. commonly used in the art. The interface of the virtual serial communication module 31 is preferably selected from one of RS-232, RS-485 and RJ45, and the physical serial communication module 21 can be selected from one of RS-232 and RJ45 in cooperation with the tool machine control device 91.
Preferably, the virtual serial communication module 31 stores an IP Address (Internet Protocol Address) of the machine tool control device 91, and the virtual control module 33 determines whether the IP Address of the machine tool control device 91 connected to the virtual serial communication module corresponds to the stored IP Address, and displays the determination result on the touch screen 32, so as to inform the user whether the machine tool control device 91 connected to the virtual serial communication module is correct, thereby avoiding a setting error of the user.
The touch screen 32(touch screen) can be implemented by using an inductive liquid crystal display (lcd) or a flat panel screen capable of receiving input signals from a contact (including a finger or a stylus), and the inductive mode can be a capacitive mode, a resistive mode, an infrared mode or a sound wave mode.
Preferably, the touch screen 32 further has a plurality of display lamp areas 322 respectively corresponding to the display lamps 222, and the virtual control module 33 receives a virtual feedback signal from the machine tool control device 91 through the virtual sequence communication module 31, and controls the corresponding display lamp areas 322 to be bright or dark according to the virtual feedback signal.
The touch screen 32 may also be designed to have at least one permission key 323 (not shown in fig. 1), and the at least one permission key 323 can operate its corresponding function only by inputting a password for unlocking. For example, one or more permission keys 323 can be set for the maintenance personnel or specific personnel, when the user presses one of the permission keys 323, the touch screen 32 displays a message such as "password needs to be input", and the virtual control module 33 can execute the function corresponding to the permission key 323 only after comparing the password input by the user and determining the password is correct.
Preferably, the touch screen 32 further has at least one warning light zone 324, for example, three warning light zones 324, and the virtual control module 33 controls the corresponding warning light zones 324 to emit light when receiving a warning signal transmitted by the machine tool control device 91 through the virtual serial communication module 31. For example, the warning light region 324 may respectively display red, yellow, and green light from top to bottom, when the virtual control module 33 receives the warning signal related to the operation process, the warning light region 324 displaying the green light is constantly on, when the virtual control module 33 receives the warning signal related to the emergency stop, the warning light region 324 displaying the yellow light flashes, and when the virtual control module 33 receives the warning signal related to the abnormal condition, the warning light region 324 displaying the red light flashes, so that the user can be informed of the operation state of the machine tool at present at a glance.
In addition to the warning light zone 324 for informing the operation status of the machine tool, the touch screen 32 may further have six coordinate warning light zones 325 and three configuration warning light zones 326.
The coordinate warning light regions 325 are used to indicate whether the movement of the machine tool returns to the origin of coordinates, which respectively represent three linear axes (X, Y, Z), two rotation axes (C, A), and a tool changing point coordinate (Z2), and when the corresponding coordinate warning light regions 325 are bright green, it indicates that the movement of the corresponding linear axes, rotation axes, or tool changing point coordinates has returned to the origin.
The configuration warning light area 326 respectively indicates the operation status of the spindle, the operation status of the machine tool control device 91, and the operation status of the lubricant mechanism from left to right, and indicates an abnormality when a red light is displayed, for example, when the configuration warning light area 326 corresponding to the operation status of the lubricant mechanism at the rightmost side is illuminated with a red light, the current abnormality of the lubricant mechanism is indicated (for example, the lubricant is used up).
The touch screen 32 may also be designed to have a language switching key (not shown), and a user can operate the language switching key to switch the language displayed on the touch screen 32.
The number of the virtual keys 321 may be designed to be the same as the number of the physical keys 221, and the functions of the virtual keys 321 correspond to the functions of the physical keys 221, but it is also possible to design the physical keys 221 to be general function keys corresponding to most models in the industry, and the virtual keys 321 have additional virtual function keys that can be additionally provided with additional functions according to the needs of different models and different customers, except for the parts corresponding to the general physical keys 221. That is, the number and corresponding functions of the virtual buttons 321 can be adjusted according to the applicable model and customer requirements, and when the number of the virtual buttons 321 is large, the touch screen 32 can also have a page-changing button (not shown) to switch display pages to display the virtual buttons 321 with different functions.
The virtual control module 33 may further receive the warning signal related to the operation state of the machine tool, for example, related to the operation states such as tool loosening detection, tool grabbing detection, machining blowing, water discharge overload, motor overload, door opening detection, etc. by the machine tool control device 91 through the virtual sequence communication module 31, and display the operation states on the touch screen 32, so as to facilitate a user to monitor the current operation state of the machine tool.
It should be noted that the virtual control module 33 can also be embedded with information such as a user manual, an operation instruction, an M-code list, etc., and the user can operate the touch screen 32 to display the information on the touch screen 32 for the user to view.
The virtual control module 33 is preferably implemented using a microprocessor.
The virtual control unit 3 preferably further includes an image input module 34 electrically connected to the virtual control module 33, the image input module 34 is adapted to receive an image input and transmit the image input to the virtual control module 33, and the virtual control module 33 can display the image input on the touch screen 32 or transmit the image input to another display screen (not shown) for a user to monitor an operation state of the machine tool. The image input module 34 is preferably implemented by using an Open Network Video Interface Forum (Open Network Video Interface Forum).
Practical application shows that when the composite operation panel system is used for operation, a user can arbitrarily select whether to use the physical operation interface 22 or the touch screen 32 for control, when the physical operation interface 22 is selected, for example, when the user presses the physical button 221 (a bulb icon button on the right side in fig. 1) of the physical operation interface 22 corresponding to a light-on function, the physical operation interface 22 outputs the physical operation signal according to the pressing of the user, the physical control module 23 receives the physical operation signal and outputs the physical control signal to the machine tool control device 91 through the physical sequence communication module 21 according to the physical operation signal, and the machine tool control device 91 controls the machine tool to turn on the light after receiving a light-on request, and outputs the physical feedback signal related to a light-on message to be transmitted to the physical control module 23 through the physical sequence communication module 21 The physical control module 23 then controls the display light 222 of the physical key 221 corresponding to the light-on function to light up, so as to inform the user that the power tool is turned on. In this case, it is preferable that the machine tool control device 91 also returns the virtual feedback signal related to the turned-on message to the virtual control module 33 through the virtual serial communication module 31, so that the virtual control module 33 simultaneously controls the display light area 322 of the virtual key 321 (the bulb icon key on the right side of the touch screen 32 in fig. 1) corresponding to the light-on function to light up, so that the touch screen 32 is consistent with the display on the physical operation interface 22.
When the user selects to operate the touch screen 32, for example, the user presses the virtual button 321 (bulb icon button on the right side of the touch screen 32 in fig. 1) of the touch screen 32 corresponding to the light-on function, the touch screen 32 outputs the virtual operation signal according to the user's pressing, the virtual control module 33 receives the virtual operation signal and outputs the virtual control signal to the machine tool control device 91 through the virtual serial communication module 31 according to the virtual operation signal, the machine tool control device 91 controls the machine tool to light on, and outputs the virtual feedback signal related to the light-on message to be transmitted to the virtual control module 33 through the virtual serial communication module 31, the virtual control module 33 then controls the display lamp area 322 of the virtual button 321 corresponding to the light-on function to light up, to inform the user that the machine tool has been turned on. At this time, it is also preferable that the machine tool control device 91 also returns the physical feedback signal related to the light-on message to the physical control module 23 through the physical serial communication module 21, so that the physical control module 23 simultaneously controls the display lamp 222 of the physical key 221 (the bulb icon key on the right side in fig. 1) corresponding to the light-on function to light up, so that the physical operation interface 22 is consistent with the display on the touch screen 32.
Referring to fig. 2 and 3, it should be noted that the physical sequence communication module 21 may be only signal-connected to the tool control device 91 as shown in fig. 2, but may also be only signal-connected to the virtual sequence communication module 31 as shown in fig. 3, or both signal-connected to the tool control device 91 and signal-connected to the virtual sequence communication module 31. When the dsm 21 is only signaled to the ecm 91 as shown in fig. 2, the communication between the dsm 21 and the vlc 31 is performed through the ecm 91, and when the dsm 21 is only signaled to the vlc 31 as shown in fig. 3, the communication between the dsm 21 and the vlc 91 is performed through the vlc 31.
The interface between the virtual serial communication module 31 and the physical serial communication module 21 can be one of RS-232, RS-485 and RJ 45.
Referring to fig. 1 and 3, in practical applications, when the user operates the physical operation interface 22, the physical control module 23 receives the physical operation signal output by the physical operation interface 22, and transmits the physical control signal to the machine tool control device 91 through the physical sequence communication module 21 and the virtual sequence communication module 31 according to the physical operation signal, and then the machine tool control device 91 returns a physical feedback signal related to the light-on message to the physical control module 23 through the virtual sequence communication module 31 and the physical sequence communication module 21, so that the same operation effect as the above description can be achieved, and it is preferable to design that after the physical control module 23 operates the machine tool to turn on the light, the physical control module 23 also outputs a signal related to the light-on message through the physical sequence communication module 21, The virtual serial communication module 31 transmits to the virtual control module 33, so that the touch screen 32 is consistent with the display on the physical operation interface 22.
Similarly, when the user selects to operate the touch screen 32, the operation is performed in the same manner as described above, and it is preferable that the virtual control module 33 is further configured to output a signal related to the light-on message to the physical control module 23 via the virtual serial communication module 31 and the physical serial communication module 21 after operating the power tool to turn on the light, so that the touch screen 32 is displayed in the same manner as the display on the physical operation interface 22.
Referring to fig. 1 and 4, another application of the composite operating panel system of the present invention is that the virtual serial communication module 31 is adapted to signal a plurality of machine tool control devices 91a and 91 b.
The touch screen 32 further has a switch button 327 (not shown in fig. 1), and the switch button 327 can be operated to switch the virtual control module 33 to output the respective virtual control signal to the respective machine tool control devices 91a and 91b through the virtual serial communication module 31.
In practical applications, the physical control unit 2 is limited to a panel physical structure, and can only be used to fixedly control a single machine tool control device, for example, the machine tool control device 91a, and the virtual control unit 3 can be in signal connection with the machine tool control devices 91a and 91b through a plurality of connection lines, so that when the virtual control unit 3 is operated by a user, the user can switch between the machine tool control device 91a and the machine tool control device 91b to be controlled currently by operating the switch button 327. Since the actual operation is the same as the above description, the detailed description is omitted.
It should be noted that the virtual serial communication module 31 can also be in signal connection with a computer 93 through the above interface or ethernet, so that the computer 93 can download programming and perform operation setting of the virtual control unit 3. For example, the virtual keys 321 of the touch screen 32 can be updated by downloading programming from the computer 93.
Referring to fig. 1 and 5, the application manner is the same as the connection manner of fig. 3, and the description thereof is omitted since the actual application manner is the same as the above description.
Through the above description, the advantages of the present embodiment can be summarized as follows:
first, by setting the entity sequence communication module 21 in the entity control unit 2, it is able to communicate with the machine tool control device 91 without an I/O device, so it is not limited to hardware collocation, and by setting the virtual control unit 3, it is able to design different virtual keys 321 according to different customer requirements, and it is not necessary to change the hardware architecture due to changing the virtual keys 321, so it is able to freely change and adjust according to the customer requirements without being limited by the hardware architecture and the space size, and it has excellent expandability and flexibility of change.
Secondly, the virtual control unit 3 is configured by matching with the physical control unit 2, and at least part of the functions of the virtual keys 321 correspond to the functions of the physical keys 221, two sets of operation interfaces of the physical operation interface 22 and the touch screen 32 can be provided simultaneously, and when the positions of the physical keys 221 or the virtual keys 321 are failed, the other set of corresponding operation interface can be used.
Thirdly, by arranging the display lamp 222 and the display lamp area 322, whether the machine tool executes the operation instruction of the user can be fed back and displayed, and the user can conveniently control the condition.
To sum up, the utility model discloses combined type operating panel system, so can reach the purpose of the utility model with low costs really.
The above description is only an example of the present invention, and the scope of the present invention should not be limited thereby, and all the simple equivalent changes and modifications made according to the claims and the description of the present invention are still within the scope of the present invention.
Claims (9)
1. A composite operating panel system adapted to signal at least one machine tool control device, comprising a physical control unit:
the method is characterized in that:
the combined operating panel system also comprises a virtual control unit;
the virtual control unit comprises a virtual sequence communication module suitable for being in signal connection with the at least one machine tool control device, a touch screen which is provided with a plurality of virtual keys and outputs virtual operation signals when the virtual keys receive operation, and a virtual control module which is electrically connected with the virtual sequence communication module and the touch screen, wherein the virtual control module receives the virtual operation signals and outputs virtual control signals to the at least one machine tool control device through the virtual sequence communication module according to the virtual operation signals;
the entity control unit comprises an entity sequence communication module which is suitable for signal connection of at least one of the at least one machine tool control device and the virtual sequence communication module, an entity operation interface which is provided with a plurality of entity keys and outputs an entity operation signal when the entity keys receive operation, and an entity control module which is electrically connected with the entity sequence communication module and the entity operation interface, wherein the entity control module receives the entity operation signal, outputs an entity control signal through the entity sequence communication module according to the entity operation signal and transmits the entity control signal to the at least one machine tool control device.
2. The composite operator panel system according to claim 1, wherein: the interfaces of the virtual sequence communication module and the entity sequence communication module are respectively selected from one of RS-232, RS-485 and RJ 45.
3. The composite operator panel system according to claim 1, wherein: the virtual control unit also comprises an image input module electrically connected with the virtual control module, and the image input module is suitable for receiving image input and transmitting the image input to the virtual control module.
4. The composite operator panel system according to claim 1, wherein: at least part of the virtual keys respectively correspond to the physical keys.
5. The composite operator panel system according to claim 1, wherein: the entity operation interface is also provided with a plurality of display lamps which are electrically connected with the entity control module and controlled by the entity control module to light and dim.
6. The composite operator panel system according to claim 5, wherein: the touch screen is also provided with a plurality of display lamp areas which respectively correspond to the display lamps and are controlled by the virtual control module to be bright and dark.
7. The composite operator panel system according to claim 1, wherein: when the virtual serial communication module is in signal connection with a plurality of machine tool control devices, the touch screen is further provided with a switching key which is controlled by the virtual control module to switch and output a corresponding virtual control signal to the respective machine tool control device.
8. The composite operator panel system according to claim 1, wherein: the touch screen is also provided with at least one permission key which is controlled by the virtual control module and can be operated only by inputting a password for unlocking.
9. The composite operator panel system according to claim 1, wherein: the touch screen is also provided with at least one warning lamp area which is controlled by the virtual control module to be bright and dark.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW108210760U TWM586189U (en) | 2019-08-14 | 2019-08-14 | Compound operation panel system |
| TW108210760 | 2019-08-14 |
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| CN210377412U true CN210377412U (en) | 2020-04-21 |
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| CN201921593096.1U Active CN210377412U (en) | 2019-08-14 | 2019-09-24 | Composite operation panel system |
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| CN (1) | CN210377412U (en) |
| TW (1) | TWM586189U (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114077210B (en) * | 2020-08-18 | 2023-06-13 | 普源精电科技股份有限公司 | Information processing method and device and multifunctional equipment |
| TWI795298B (en) * | 2022-05-24 | 2023-03-01 | 東訊股份有限公司 | Integrated system for customized machine tool detection |
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- 2019-08-14 TW TW108210760U patent/TWM586189U/en unknown
- 2019-09-24 CN CN201921593096.1U patent/CN210377412U/en active Active
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