CN210359709U - Intelligent power-off-preventing tempering automatic flame brazing welding equipment - Google Patents

Abstract

The utility model discloses an automatic flame brazing welding equipment of intelligent anti-power-off tempering, including welding fuselage, welder mechanism and welding bench, the welding bench is located the left side of welder mechanism, and the welding bench is located long-pending dirty dish, and long-pending dirty dish is fixed on the top surface of welding fuselage, and the left side of long-pending dirty dish is provided with the drain, is connected with the blow off pipe on the drain, and the top of welding bench is provided with the cooling subassembly of decontaminating, and the side of welding fuselage is provided with the water tank, and the cooling subassembly of decontaminating is linked together with the water tank. The utility model discloses overall structure design is ingenious reasonable, can collect sweeps and sewage among welding process and the cleaning process through the design of long-pending dirty dish, the clearance is concentrated in the discharge of rethread blow off pipe, and the design of decontaminating the subassembly through the cooling can regularly erode welding bench surface and welder head and wash, guarantee subsequent welding operation quality, when the outage tempering, carry out cooling to welder head through spraying water simultaneously, reduce the incidence of accident, improve the operational safety performance.

Description

Intelligent power-off-preventing tempering automatic flame brazing welding equipment

Technical Field

The utility model belongs to the technical field of the welding, concretely relates to intelligent anti-power-off tempering automatic flame brazing welding equipment.

Background

Flame brazing is divided into flame brazing and flame soldering. And flame brazing, namely, welding by using flame obtained by mixing and burning combustible gas and oxygen or compressed air as a heat source. The flame brazing equipment is simple and convenient to operate, and multiple flames can be used for heating and welding simultaneously according to the shape of a workpiece. The method is suitable for welding middle and small parts of bicycles, electric bicycle frames, aluminum water bottle spouts and the like. Automatic flame brazing welding equipment is a common type of welding equipment. The welding equipment of brazing of current automatic flame is in the use, and the welding sweeps of welding bench is more, needs often artifical the clearance to retrieve, and the welding sweeps still has certain temperature, scalds the clearance personnel easily during artificial clearance. And welding scraps are easy to fly in the artificial cleaning process and are sucked by cleaning personnel, so that the physical and psychological health of the cleaning personnel is not facilitated.

Disclosure of Invention

The utility model aims to provide a not enough and provide an intelligent automatic flame brazing welding equipment of outage of preventing that exists to prior art's technical scheme, overall structure design is ingenious reasonable, design through long-pending dirty dish can be with sweeps and the sewage collection in welding process and the clearance process, the clearance is concentrated in the rethread blow off pipe discharge, and the design through the subassembly of cooling and decontaminating can regularly erode welding bench surface and welder head and wash, guarantee subsequent welding operation quality, when the outage is tempered simultaneously, can cool off the welding gun head through the water spray, reduce the incidence of accident, improve the operation safety performance.

In order to solve the technical problem, the utility model discloses a following technical scheme:

the utility model provides an automatic flame brazing welding equipment of intelligent outage-proof tempering, includes welding fuselage, welder mechanism and welding bench all are located welding fuselage top, its characterized in that: the welding bench is located the left side of welder mechanism, and the welding bench is located long-pending dirty dish, and long-pending dirty dish is fixed on the top surface of welding fuselage, and the left side of long-pending dirty dish is provided with the drain, is connected with the blow off pipe on the drain, and the top of welding bench is provided with the cooling subassembly of decontaminating, and the side of welding fuselage is provided with the water tank, and the cooling subassembly of decontaminating is linked together with the water tank.

Further, the left side, the right side, the rear side and the top of welding fuselage all are provided with the baffle, and the water tank passes through the installing frame to be fixed on left baffle, and the installing frame is fixed with the baffle fix with screw, and the design of baffle can shelter from the effect, improves the operational safety performance, avoids splashing everywhere of welding bits in the welding process to cause certain potential safety hazard, and the installing frame realizes that the installation between water tank and the baffle is fixed, guarantees the installation steadiness ability of water tank.

Furthermore, a smoke suction port is formed in the baffle located on the rear side, a filter cover is arranged on the front side of the smoke suction port and fixed with the baffle through screws, the smoke suction port is communicated with a smoke suction pipe, smoke generated in the welding process can be absorbed through the design of the smoke suction port, and then the smoke suction pipe is discharged into special smoke treatment equipment, so that the environment of a welding operation workshop is better, the physical and mental health of operators is more facilitated, the smoke entering the smoke suction port can be processed through the design of the filter cover, waste particles are filtered and removed, and the situation that the smoke suction pipe is influenced when the waste particles enter the smoke suction pipe is avoided.

Furthermore, a cabinet door is arranged on the front end face of the welding machine body, a pull handle is arranged on the cabinet door, the design of the pull handle is more humanized, and the cabinet door can be conveniently opened, so that the maintenance of parts inside the welding machine body is facilitated.

Furthermore, the front side of the welding machine body is provided with an operation table, an operation button and a display screen are arranged on the operation table, the operation of the whole welding equipment can be realized through the design of the operation table, the operation button is convenient for operation, and the display screen displays various parameters and the like in the welding process.

Further, the subassembly of decontaminating of cooling includes telescopic cylinder, rodless cylinder and spraying disc, telescopic cylinder and the baffle fixed connection at top, telescopic cylinder's piston rod is connected with rodless cylinder's top surface center, spraying disc is located rodless cylinder, overall structure design is compact reasonable, telescopic cylinder passes through the flexible oscilaltion that drives rodless cylinder of piston rod, rodless cylinder drives the oscilaltion that sprays the dish, thereby adjust the altitude distance between spraying disc and the welding bench, rodless cylinder passes through the slider and can drive the removal about spraying disc, realize spraying disc and remove the comprehensive operation of washing away of welding bench surface, can also remove the welding gun head with spraying disc simultaneously, realize washing away of welding gun head, the operation is automatic, high durability and convenient use.

Further, evenly be provided with on the bottom surface of spraying the dish and spray the mouth, the top surface center department of spraying the dish is provided with the connecting hole, and the connecting hole is linked together through elastic connection pipe and water tank, is provided with the ooff valve on the connecting hole, and when the ooff valve was opened, the water tank passed through elastic connection pipe and carries water from the connecting hole to spray the dish, again from spraying the mouth blowout, erodees welding bench or the welder head of below.

Further, both ends all pass through slider fixed connection on Z type folded plate and the rodless cylinder about spraying the dish, Z type folded plate respectively with spray dish, slider fix with screw, Z type folded plate realizes spraying being connected between dish and the slider, guarantees to spray the firm in connection nature between dish and the slider, and the installation is dismantled convenient simply moreover.

Further, telescopic cylinder's left and right sides symmetry is provided with the direction telescopic link, the baffle fixed connection at the top and the top of direction telescopic link, and the bottom of direction telescopic link and the top fixed connection of rodless cylinder through the direction guide effect of left and right sides direction telescopic link, can be so that the oscilaltion of rodless cylinder more steady, guarantee the verticality that rodless cylinder reciprocated.

Due to the adoption of the technical scheme, the invention has the following beneficial effects:

the invention has ingenious and reasonable structural design, the welding operation is carried out on the workpiece on the welding table by the welding gun mechanism, most of the scraps generated in the welding process are remained on the welding table or fall into the dirt collecting disc, after each welding operation, the cooling and dirt removing assembly is started by the operating table, the piston rod of the telescopic cylinder is in a retraction state under the initial state, the slide block of the rodless cylinder is positioned at the leftmost side, after the cooling and dirt removing assembly is started, the piston rod of the telescopic cylinder extends to drive the rodless cylinder to descend until the spraying disc moves to the set height, the distance between the piston rod and the welding table is shortened, the impact force of subsequently sprayed water on the surface of the welding table is ensured, so that the cleaning effect of the welding table is improved, then the switch valve is opened, the water is conveyed to the spraying disc by the water tank and sprayed out from the spraying nozzle to wash and clean the welding table below, and the scraps on the welding table are washed into the dirt collecting, the rodless cylinder starts simultaneously, it turns right from a left side to drive the slider, turn left from the right side again and do reciprocating motion, thereby carry out the washing away of full aspect a lot of to the welding bench surface and wash, guarantee the cleaning quality on welding bench surface, thereby be convenient for subsequent welding action, wash away simultaneously and wash the surface temperature that the washing can also reduce the sweeps, be convenient for the process of artificial clearance with the sweeps when necessary, and wash away through the water, can avoid flying upward of sweeps, be favorable to operating personnel's physical and mental health, wash the sewage of in-process simultaneously and also collected by long-pending dirty dish, the rethread blow off pipe is arranged and is recycled in going into special treatment facility.

The utility model discloses in, the subassembly that decontaminates in cooling realizes when wasing away the washing to the welding bench surface, can also erode the cooling of welding gun head, move certain length back in the spraying dish right side, can erode the washing simultaneously to the welding gun head of the right part of welding bench and top, thereby clear away the impurity sweeps of welding gun head, avoid its follow-up welder head that blocks up, cause phenomenons such as tempering, and present when the outage tempering appears, close behind acetylene valve and the oxygen valve, can stop at right-hand member a period through the slider of operation panel control rodless cylinder, thereby the welding gun head lasts to erode cooling process, be convenient for follow-up quick find out the tempering reason and solve, effectively reduce the incidence of accident.

The utility model discloses overall structure design is ingenious reasonable, can collect sweeps and sewage among welding process and the cleaning process through the design of long-pending dirty dish, the clearance is concentrated in the discharge of rethread blow off pipe, and the design of decontaminating the subassembly through the cooling can regularly erode welding bench surface and welder head and wash, guarantee subsequent welding operation quality, when the outage tempering, can cool off the welder head through spraying water simultaneously, reduce the incidence of accident, improve the operational safety performance.

Drawings

The present invention will be further explained with reference to the accompanying drawings:

FIG. 1 is a schematic structural view of an intelligent power-off-proof tempering automatic flame brazing welding device of the present invention;

FIG. 2 is a schematic view of the distribution structure of the position of the drain hole on the middle dirt tray according to the present invention;

FIG. 3 is a schematic view of the installation position of the middle smoking pipe and the smoking port of the present invention;

fig. 4 is a schematic structural view of the middle cooling and dirt removing assembly of the present invention.

In the figure: 1-welding a machine body; 2-a welding gun mechanism; 3-a welding table; 4-a dirt collecting disc; 5-a sewage draining outlet; 6-a sewage draining pipe; 7-cooling and cleaning the sewage; 8-a water tank; 9-a baffle plate; 10-mounting a frame; 11-a smoking port; 12-a filter mantle; 13-a smoking pipe; 14-a cabinet door; 15-a pull handle; 16-an operation table; 17-operating buttons; 18-a display screen; 19-a telescopic cylinder; 20-rodless cylinders; 21-a spray tray; 22-a spray nozzle; 23-a connection hole; 24-elastic connecting tube; 25-a switching valve; 26-Z shaped flaps; 27-a slide block; 28-guiding the telescopic rod.

Detailed Description

As shown in fig. 1 to 4, for the utility model relates to an automatic flame brazing welding equipment of intelligent outage-proof tempering, including welding fuselage 1, welder mechanism 2 and welding bench 3 all are located welding fuselage 1 top, welding bench 3 is located welder mechanism 2's left side, welding bench 3 is located long-pending dirty dish 4, long-pending dirty dish 4 is fixed on welding fuselage 1's top surface, long-pending dirty dish 4's left side is provided with drain 5, be connected with blow off pipe 6 on the drain 5, welding bench 3's top is provided with cooling and decontaminates subassembly 7, welding fuselage 1's side is provided with water tank 8, cooling and decontaminates subassembly 7 and water tank 8 and is linked together.

Left side, right side, rear side and top of welding fuselage 1 all are provided with baffle 9, and water tank 8 passes through the installing frame 10 to be fixed on left baffle 9, installing frame 10 and baffle 9 fix with screw, and the design of baffle 9 can shelter from the effect, improves the operational safety performance, avoids splashing everywhere of welding bits in the welding process to cause certain potential safety hazard, and installing frame 10 realizes that the installation between water tank 8 and the baffle 9 is fixed, guarantees water tank 8's installation steadiness ability.

The baffle 9 positioned at the rear side is provided with a smoke suction port 11, the front side of the smoke suction port 11 is provided with a filter cover 12, the filter cover 12 is fixed with the baffle 9 through screws, the smoke suction port 11 is communicated with a smoke suction pipe 13, the smoke suction port 11 can absorb smoke generated in the welding process and then is discharged into special smoke treatment equipment through the smoke suction pipe 13, so that the environment of a welding operation workshop is better, the physical and mental health of an operator is more facilitated, the smoke entering the smoke suction port 11 can be processed by the design of the filter cover 12, waste particles are filtered and removed, and the situation that the smoke suction pipe 13 is influenced when the waste particles enter the smoke suction pipe 13 is avoided.

Be provided with cabinet door 14 on the preceding terminal surface of welding fuselage 1, be provided with pull handle 15 on the cabinet door 14, pull handle 15's design is more humanized, can be convenient for open of cabinet door 14 to be convenient for overhaul and maintenance to welding fuselage 1 inside spare part. The front side of welding fuselage 1 is provided with operation panel 16, is provided with operating button 17 and display screen 18 on the operation panel 16, and the design of operation panel 16 can realize controlling whole welding equipment, and operating button 17 is convenient for operate, and display screen 18 shows various parameters etc. in the welding process.

The cooling and dirt cleaning assembly 7 comprises a telescopic cylinder 19, a rodless cylinder 20 and a spraying disc 21, the telescopic cylinder 19 is fixedly connected with a baffle 9 at the top, a piston rod of the telescopic cylinder 19 is connected with the top surface center of the rodless cylinder 20, the spraying disc 21 is located on the rodless cylinder 20, the whole structure is compact and reasonable in design, the telescopic cylinder 19 drives the rodless cylinder 20 to ascend and descend through the expansion and contraction of the piston rod, the rodless cylinder 20 drives the spraying disc 21 to ascend and descend, the height distance between the spraying disc 21 and the welding table 3 is adjusted, the rodless cylinder 20 can drive the spraying disc 21 to move left and right through a sliding block 27, the comprehensive washing operation of the spraying disc 21 on the surface of the welding table 3 is achieved, meanwhile, the spraying disc 21 can be moved to the head of the welding gun, the washing of the head of the welding gun is achieved, the.

Evenly be provided with on the bottom surface of spraying dish 21 and spray nozzle 22, the top surface center department of spraying dish 21 is provided with connecting hole 23, and connecting hole 23 is linked together through elastic connection pipe 24 and water tank 8, is provided with ooff valve 25 on the connecting hole 23, and when ooff valve 25 opened, water tank 8 carries water from connecting hole 23 to spraying dish 21 through elastic connection pipe 24, again from spraying nozzle 22 blowout, erodees welding bench 3 or the welder head below. Spray the slider 27 fixed connection on dish 21 about both ends all through Z type folded plate 26 and the rodless cylinder 20, Z type folded plate 26 respectively with spray dish 21, slider 27 fix with screw, Z type folded plate 26 realizes spraying being connected between dish 21 and the slider 27, guarantees to spray the firm in connection nature between dish 21 and the slider 27, and the installation is dismantled convenient simply moreover. The left and right sides symmetry of telescopic cylinder 19 is provided with direction telescopic link 28, and the baffle 9 fixed connection at the top is connected on the top of direction telescopic link 28, and the bottom of direction telescopic link 28 and the top fixed connection of rodless cylinder 20 can be through the direction guide effect of the telescopic link 28 of left and right sides direction, can be so that the oscilaltion of rodless cylinder 20 more steady, guarantee the verticality that rodless cylinder 20 reciprocated.

The invention has ingenious and reasonable structural design, most of scraps produced in the welding process are remained on the welding table 3 or fall in the dirt collecting disc 4 by welding the workpieces on the welding table 3 through the welding gun mechanism 2, after each welding operation, the cooling and dirt removing assembly 7 is started through the operation table 16, the piston rod of the telescopic cylinder 19 is in a retraction state in an initial state, the slide block 27 of the rodless cylinder 20 is positioned at the leftmost side, after the cooling and dirt removing assembly 7 is started, the piston rod of the telescopic cylinder 19 extends to drive the rodless cylinder 20 to descend until the spraying disc 21 moves to a set height, the distance between the piston rod and the welding table 3 is shortened, the impact force of subsequently sprayed water on the surface of the welding table 3 is ensured, the cleaning effect of the welding table 3 is improved, then the switch valve 25 is opened, the water is conveyed to the spraying disc 21 by the water tank 8 and is sprayed out from the spraying nozzle 22, erode the washing to the welding bench 3 of below, wash the sweeps on the welding bench 3 to in long-pending dirty dish 4, rodless cylinder 20 starts simultaneously, it turns right from a left side to drive slider 27, turn left reciprocating motion from the right side again, thereby carry out the washing of full aspect a lot of to welding bench 3 surface, guarantee the cleaning quality on welding bench 3 surface, thereby be convenient for subsequent welding action, wash the surface temperature that washs and can also reduce the sweeps simultaneously, be convenient for the artificial process of clearing up the sweeps when necessary, and through water washing, can avoid flying upward of sweeps, be favorable to operating personnel's physical and mental health, the sewage that erodees the in-process simultaneously also is collected by long-pending dirty dish 4, the rethread blow off pipe 6 is arranged and is recycled in special treatment facility.

The utility model discloses in, the subassembly 7 that decontaminates in cooling realizes when wasing away the washing on 3 surfaces of welding bench, can also erode cooling to the welding torch head, move certain length back on spraying disc 21 right side, can erode simultaneously the welding torch head of the right part of welding bench 3 and top and wash simultaneously and wash, thereby clear away the impurity sweeps of welding torch head, avoid its follow-up welder head that blocks up, cause phenomenons such as tempering, and present when the outage tempering appears, close behind acetylene valve and the oxygen valve, slider 27 that can 16 control rodless cylinder 20 of operation panel stops at the right-hand member for a period, thereby the welding torch head lasts to erode cooling treatment, be convenient for follow-up quick find out the tempering reason and solve, effectively reduce the incidence of accident.

The above is only a specific embodiment of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent substitutions or modifications made on the basis of the present invention to achieve substantially the same technical effects are all covered by the scope of the present invention.

Claims (9)

1. The utility model provides an automatic flame brazing welding equipment of intelligent outage-proof tempering, includes welding fuselage, welder mechanism and welding bench, welder mechanism with the welding bench all is located the welding fuselage top, its characterized in that: the welding bench is located the left side of welder mechanism, the welding bench is located long-pending dirty dish, long-pending dirty dish is fixed on the top surface of welding fuselage, the left side of long-pending dirty dish is provided with the drain, be connected with the blow off pipe on the drain, the top of welding bench is provided with the cooling subassembly of decontaminating, the side of welding fuselage is provided with the water tank, the cooling subassembly of decontaminating with the water tank is linked together.

2. The intelligent power-off-preventing backfire automatic flame brazing welding equipment as claimed in claim 1, wherein baffles are arranged on the left side, the right side, the rear side and the top of the welding machine body, the water tank is fixed on the baffle on the left side through a mounting frame, and the mounting frame is fixed with the baffles through screws.

3. The intelligent power-off-tempering-preventing automatic flame brazing welding equipment as claimed in claim 2, wherein: the baffle plate positioned at the rear side is provided with a smoke suction port, the front side of the smoke suction port is provided with a filter cover, the filter cover is fixed with the baffle plate through screws, and the smoke suction port is communicated with a smoke suction pipe.

4. The intelligent power-off-preventing backfire automatic flame brazing welding equipment as claimed in claim 1, wherein a cabinet door is arranged on the front end face of the welding machine body, and a pull handle is arranged on the cabinet door.

5. The intelligent power-off-preventing backfire automatic flame brazing welding equipment as claimed in claim 1, wherein an operation table is arranged on the front side of the welding machine body, and an operation button and a display screen are arranged on the operation table.

6. The intelligent power-off-preventing backfire automatic flame brazing welding equipment as claimed in claim 2, wherein the cooling and dirt-removing assembly comprises a telescopic cylinder, a rodless cylinder and a spraying disc, the telescopic cylinder is fixedly connected with a baffle plate at the top, a piston rod of the telescopic cylinder is connected with the center of the top surface of the rodless cylinder, and the spraying disc is positioned on the rodless cylinder.

7. The intelligent power-off-preventing backfire automatic flame brazing welding equipment as claimed in claim 6, wherein spraying nozzles are uniformly arranged on the bottom surface of the spraying disc, a connecting hole is formed in the center of the top surface of the spraying disc, the connecting hole is communicated with the water tank through an elastic connecting pipe, and a switch valve is arranged on the connecting hole.

8. The intelligent power-off-preventing tempering automatic flame brazing welding equipment according to claim 6, wherein the left end and the right end of the spraying disc are fixedly connected with a sliding block on the rodless cylinder through Z-shaped folded plates, and the Z-shaped folded plates are respectively fixed with the spraying disc and the sliding block through screws.

9. The intelligent power-off-preventing backfire automatic flame brazing welding equipment as claimed in claim 6, wherein the left side and the right side of the telescopic cylinder are symmetrically provided with guide telescopic rods, the top ends of the guide telescopic rods are fixedly connected with a baffle at the top, and the bottom ends of the guide telescopic rods are fixedly connected with the top of the rodless cylinder.

Images