CN210339728U - Full-automatic double-winding-belt coiling machine - Google Patents

Abstract

A full-automatic double-winding-belt coiling machine relates to the technical field of amorphous thin-belt coiling machines, and comprises a roller body automatic tightening and loosening mechanism, a loading and unloading roller mechanism, a belt material feeding mechanism, a belt material breaking and leading-in mechanism and a labeling and coding mechanism; the web feed mechanism includes a convection region to feed the web. The utility model solves the problem that the strip material is deformed and broken in the process of rolling the strip material by the rolling machine in the traditional technology; the strip is continuously sprayed without stopping, and the strip between the strip spraying machine and the winding machine is wasted after being broken by tensile force.

Description

Full-automatic double-winding-belt coiling machine

Technical Field

The utility model relates to an amorphous thin strip winder technical field, concretely relates to full-automatic two coiling machines of taking.

Background

The amorphous alloy material is a novel alloy material which is produced in the 70 s of the 20 th century, nonmetal such as silicon, boron and carbon is added into metal such as steel, cobalt, nickel and chromium, mixed hot melt of the steel, the silicon, the boron and the like in a certain proportion at the high temperature of 1400 ℃ is cooled at a high speed equivalent to one million ℃ per second, the cooling speed is 105-107K/s, the rotating speed of a cooling chassis is about 30m/s, alloy atoms are formed once from a solution to a thin strip finished product, a long-range disordered structure is obtained by disorderly arranging alloy atoms, crystal grains and crystal boundaries of crystalline alloy are not formed, the amorphous alloy material has a plurality of unique performances, the excellent soft magnetic performance is just one of the amorphous alloy material, a certain angle exists between the direction of a magnetic domain and the direction of a magnetic field, and the smaller angle is the better soft magnetic performance of the strip; taking the replacement of an amorphous thin strip coil as an example, 2-3 operators are usually needed to replace a loading and unloading coil by manpower currently adopted by each production enterprise, a certain operation skill needs to be mastered, the replacement time of the coil depends on the proficiency of the operators, 3-5 minutes are needed at the fastest time, and even longer time is needed, as the amorphous production equipment continuously sprays strips during normal production, about 150-300 kilograms or even more qualified strips cannot be coiled during the replacement of the coil, so that great waste is caused; the amorphous thin belt needs to be wound by a winding roller in the production process, and needs to be taken down together with the winding roller after winding is finished, so that the winding roller needs to be detachably fixed on a rack by using a clamping device;

the intellectual property office of China discloses a utility model patent with patent number 2017216564696, which comprises a coil loading device arranged at one side of an amorphous thin strip winder, wherein a coil supplying device is arranged at the inlet side of a coil core of the coil loading device in a matching way; the winding device comprises a winding guide rail seat, a transverse winding base is slidably mounted on the winding guide rail seat, a winding base is slidably mounted on the transverse winding base, a winding core positioning device is slidably mounted at the top end of the winding base, and a top shaft mechanism matched with a winding main shaft of the winding machine is also slidably mounted at the top end of the winding base; when the coil is loaded, the coil core is fed onto a coil core positioning device of the coil loading device by the coil supply device, and the coil core is aligned with a coiling main shaft for coiling and sleeved on a coil core locking device, so that the replacement process of the coil core for one-time coil loading is realized; the whole process is automatically finished by a machine without manual intervention, so that labor is saved, and the coil loading efficiency is improved; although this device can realize the change of empty core, still have following problem:

the automatic roll feeding device of the device obviously influences the winding space of the amorphous thin belt, the automatic roll feeding device is controlled to move to the roll changing position through a power part, too much roll changing time is occupied, the limitation of a moving part track is realized, too large use space of a workshop is occupied, and the use space of the workshop cannot be reasonably planned; the structure of the roll changing device is too complex, so that the stability in the working process cannot be ensured, and the failure rate is higher; secondly, the equipment is complex, the production cost is improved, and the economic benefit of enterprises is reduced;

the Chinese national intellectual property office discloses a utility model patent with the patent number ZL201721656456.9, which comprises two rolling guide rail seats, wherein each rolling guide rail seat is provided with a rolling machine, the end of each rolling guide rail seat is sequentially and vertically provided with an uncoiling guide rail seat and a coil changing guide rail seat, the uncoiling guide rail seat is provided with an uncoiling device in a sliding way, the coil changing guide rail seat is provided with a coil loading device in a sliding way, and the inlet side of a coil core of the coil loading device is provided with a coil supply device in a matching way; the two winding machines, the reel changing device, the reel supplying device and the reel unloading device are matched with each other to work, so that the uninterrupted alternate winding of the two winding machines and the full-automatic loading, unloading and replacing of the coil can be realized, the replacing time of the coil is greatly shortened, the production efficiency is improved, the number of operators is reduced, and the production cost is reduced; however, the following defects are found after analysis;

the device realizes the intermittent alternate winding of the two winding machines by transversely arranging the two winding machines, but in the actual production, because the strip spraying direction of the strip spraying machine is fixed and the strip discharging direction is linear strip discharging, the strip spraying machine and the winding machines are inevitably not in the same linear direction if two transversely parallel winding machines can alternately wind, so that the tension on the strip is not uniform in the process of winding the strip, the strip is easy to deform, the fracture occurs and the yield of amorphous thin strips is directly reduced;

although the winder in the prior art can realize the uninterrupted winding of the strip, the quality of the integrally wound strip is directly not up to the standard, so that the phenomenon of serious material waste is caused; the waste amount is far larger than that of a single winding machine due to the fact that continuous winding cannot be carried out, so that the device cannot be applied to the winding requirement of the amorphous thin belt;

the Chinese national intellectual property office discloses a utility model patent with a patent number ZL201520963290.X, which comprises a centre device and a clamping device, wherein the clamping device comprises a rotating seat arranged at the front end of the centre device, at least three clamping jaws and a driving mechanism, the clamping jaws are arranged at the front end of the rotating seat, the driving mechanism is arranged in the rotating seat, and the driving mechanism is connected with the clamping jaws and a machine tool spindle so as to drive the clamping jaws to clamp a workpiece and drive the rotating seat to rotate around the centre device, thus being suitable for workpieces with different diameters without damaging the clamping jaws made of plastic of the workpiece; however, the following defects are found after analysis;

firstly, the device can tension the components, but can not clamp the components, and simultaneously shifts the winding roller, so that when the device shifts, the clamped winding roller can be quickly separated, and the phenomenon of damaging the winding roller is caused;

secondly, the device can clamp the winding roller only by means of the positive rotation of the main shaft of the machine tool, wherein the main shaft of the machine tool can rotate synchronously with the machine head, and the rotating speed of the machine head needs to be adjusted when the machine head is machined;

thirdly, after the winding roller is wound, the winding pipe needs to be disassembled from the winding machine, but the winding pipe is disassembled manually in the prior art, wherein a large number of disassembling auxiliary tools are matched, so that the roller withdrawing and the roller unloading cannot be well connected, excessive disassembling time is occupied, and the working efficiency is reduced;

the patent of the invention with the application number of CN201711251474.3 is disclosed by the intellectual property office of China, and the patent comprises a rolling guide rail seat, wherein a rolling machine seat is slidably arranged on the rolling guide rail seat, a rotating platform is rotatably arranged on the rolling machine seat, a spindle box is arranged on the rotating platform, a rolling spindle is rotatably arranged in the spindle box, and a roll core locking device is arranged at one end of the rolling spindle; a rotary positioning device is arranged between the rolling machine base and the rotary platform; the winding guide rail seat is provided with two negative pressure connectors, and the winding machine is provided with a negative pressure pipeline for communicating the negative pressure connectors with the winding core; when the winding device works, the winding core is arranged on the winding core screwing device, and the winding spindle rotates to drive the winding core to rotate so as to realize winding; when the two winding machines work in parallel, radial central tangent planes of winding cores of the two winding machines are superposed, the two winding machines can be avoided mutually by virtue of the rotating platform structure, the two winding machines can be wound in an uninterrupted and alternate manner, the waste of a coil is prevented, the production efficiency is improved, and the production cost is reduced; however, the following defects are found after analysis;

firstly, the thin strip is adsorbed to the winding roll through negative pressure, but as is well known, if negative pressure air suction is adopted, an air source is required to suck air, related pipeline connecting sections are required to be connected to the winding roll, the winding roll is rotatably arranged on a driving machine, complicated air suction pipelines tend to influence the winding space of the winding roll, a plurality of air suction components are involved, stable operation in the air suction process cannot be guaranteed, the failure rate of the winding roll is improved, and when the thin strip is re-adsorbed, the thin strip needs to be infinitely close to a negative pressure hole firstly, otherwise, air leakage can occur through other negative pressure holes, so that adsorption cannot be realized; the air source can provide high air pressure to quickly adsorb the thin strip;

secondly, as is well known, after the winding process, the amorphous thin belt needs to be dismounted together with the winding roller and then replaced with a new winding roller for winding, but the winding roller in the device needs to be dismounted by means of another tool after the winding of the thin belt is finished, and the dismounting is very inconvenient due to the influence of the thin belt wound on the winding roller, so that the processing requirement of the modern amorphous thin belt cannot be met;

the amorphous thin belt needs to be wound on a rotating roller, and after the winding of the winding roller is finished, the wound winding roller needs to be manually taken off from a winding device by using a supporting auxiliary tool and then is conveyed to the next processing link for use, wherein the operation process has the following problems:

firstly, the amorphous thin belt is continuously sprayed, and in the prior art, the wound amorphous thin belt is taken out and conveyed manually through the auxiliary supporting tool, and then the empty roll is installed through the auxiliary supporting tool, so that the roll changing time is too long, and waste is caused;

secondly, in the process of conveying the coiled pipe by manually utilizing the clamping auxiliary tool, the phenomenon that the coiled pipe crosses a positioning point and does not reach the positioning point often occurs, so that repeated positioning is needed, excessive time is occupied, more qualified strips cannot be coiled, and waste is caused;

thirdly, in the prior art, the breaking device installed on the crimping machine performs direct cutting along the radial direction of the winding roll, however, the cutter slides along the radial direction of the winding roll, the winding of the amorphous thin belt is influenced, and when the amorphous thin belt is disassembled after the winding roll is full, the phenomenon that the surface of the amorphous thin belt is damaged due to collision between the amorphous thin belt and the cutter often occurs, so that the processing efficiency of the amorphous thin belt is reduced;

fourthly, the cutters moving along the radial direction of the winding roll are controlled to move by utilizing an air cylinder or an oil cylinder, as is known, the air cylinder or the oil cylinder is adopted for driving, related air sources and hydraulic pump stations are necessarily involved, and complicated pipelines inevitably influence the winding space of the winding roll; because the related components are more, the stable operation in the cutting-off process cannot be ensured, and the failure rate of the cutting-off device is improved;

fifthly, after the double-winding-roller coiling machine in the prior art is broken, the strip needs to be quickly guided to the next winding roller for winding, but most of the strips in the prior art are guided and positioned manually, so that most of qualified strips cannot be quickly wound, waste is caused to the strips, or the strips are pulled through a special traction mechanism, but the traction equipment is often too complex in structure and inconvenient, and the winding space of the strips is affected;

the patent number 201710509825X is disclosed by the intellectual property office of China, and the patent comprises a plurality of parallel rails, wherein a coiling machine matched with a strip at a cooling roller is movably arranged on each rail, a grabbing terminal is arranged on the coiling machine in a fixed-shaft rotating manner, a rotary seat is arranged at the bottom of the grabbing terminal, a plurality of transmission teeth are arranged on the outer ring of the rotary seat, and a driving device matched with the transmission teeth in a meshing manner is further arranged on the coiling machine. The online grabbing device can avoid waste of amorphous strips in the production process and improve the product percent of pass; but has the following disadvantages after analysis;

the scheme is a device for grabbing broken strips in the roll changing process and then adsorbing the broken strips onto a winding roll, but as is well known, the strips are broken frequently between a re-spraying belt machine and a winding machine, the phenomenon that the strips are broken due to uneven tension force caused by the fact that the rotating speed of the winding machine is different from the discharging direction speed of the spraying belt machine frequently occurs, if the strips are broken, the winding machine is still in a rotating state, if the broken strips cannot be guided into the winding machine rapidly by manpower, a large number of strips can fall onto the ground due to continuous work of the spraying belt machine, and waste is caused; the production cost of enterprises is improved;

in summary, the winding roller and the tip in the prior art have the following disadvantages;

firstly, two winding machines are transversely arranged in the device in the prior art, so that the intermittent alternate winding of the two winding machines is realized, but in the actual production, because the spraying direction of the spraying belt machine is fixed and the discharging direction is linear, the spraying belt machine and the winding machines are inevitably not in the same linear direction if two transversely parallel winding machines are required to alternately wind, the tension of the belt material is not uniform in the process of winding the belt material, the belt material is easy to deform, the breakage occurs, and the yield of amorphous thin belts is directly reduced; although the winding machine can realize the uninterrupted winding of the strip, the quality of the integrally wound strip is directly not up to the standard, so that the phenomenon of serious material waste is caused; the waste amount is far larger than that of a single winding machine due to the fact that continuous winding cannot be carried out, so that the device cannot be applied to the winding requirement of the amorphous thin belt;

secondly, the device can tension the components, but can not clamp the components, and simultaneously shifts the winding roller, so that when the device shifts, the clamped winding roller can be quickly separated, and the phenomenon of damaging the winding roller is caused;

thirdly, the device can clamp the winding roller only by means of the positive rotation of the main shaft of the machine tool, wherein the main shaft of the machine tool can rotate synchronously with the machine head, and the rotating speed of the machine head needs to be adjusted when the machine head is processed;

fourthly, after the winding roller is wound, the winding pipe needs to be disassembled from the winding machine, but the winding pipe is disassembled manually in the prior art, wherein a large number of disassembling auxiliary tools are matched, so that the roller withdrawing and the roller unloading cannot be well connected, too much disassembling time is occupied, and the working efficiency is reduced;

fifthly, the thin strip is adsorbed to the winding roll through negative pressure, but as is well known, if negative pressure air suction is adopted, an air source is required to suck air, related pipeline connecting sections are required to be connected to the winding roll, the winding roll is rotatably arranged on a driving machine, complicated air suction pipelines tend to influence the winding space of the winding roll, a plurality of air suction components are involved, stable operation in the air suction process cannot be guaranteed, the failure rate of the winding roll is improved, and when the thin strip is adsorbed again, the thin strip needs to be infinitely close to a negative pressure hole firstly, otherwise, air leakage can occur through other negative pressure holes, so that adsorption cannot be realized; the air source can provide high air pressure to quickly adsorb the thin strip;

sixthly, as is well known, after the winding process, the amorphous thin belt needs to be dismounted together with the winding roller and then replaced with a new winding roller for winding, but after the winding of the thin belt is finished, the winding roller in the device needs to be dismounted by means of another tool, and the dismounting is very inconvenient due to the influence of the thin belt wound on the winding roller, so that the processing requirement of the modern amorphous thin belt cannot be met;

seventh, when the center and the winding roll are used in cooperation in the prior art, the winding roll is also disassembled by an independent disassembling tool in the assembling and disassembling process, so that large assembling time is occupied; so that more strips cannot be wound in time, and waste is serious;

eighth, the amorphous thin strip is continuously sprayed, and in the prior art, the wound amorphous thin strip is taken out and conveyed by a support auxiliary tool manually, and then an empty roll is installed by the support auxiliary tool, so that the roll changing time is too long, and waste is caused;

ninth, in the process of conveying the coiled pipe by using the clamping auxiliary tool manually, the phenomenon that the coiled pipe crosses over a positioning point and does not reach the positioning point often occurs, so that repeated positioning is needed, excessive time is occupied, more qualified strips cannot be coiled, and waste is caused;

tenth, in the prior art, the breaking device installed on the crimping machine performs direct cutting along the radial direction of the winding roll, however, the cutter slides along the radial direction of the winding roll, which inevitably affects the winding of the amorphous thin strip, and when the amorphous thin strip is disassembled after the winding roll is full, the phenomenon that the surface of the amorphous thin strip is damaged due to collision between the amorphous thin strip and the cutter often occurs, and the processing efficiency of the amorphous thin strip is reduced;

eleventh, the cutters moving along the radial direction of the winding roll are controlled to move by using air cylinders or oil cylinders, as is well known, the cutters are driven by the air cylinders or the oil cylinders, related air sources and hydraulic pump stations are inevitably involved, and complicated pipelines inevitably influence the winding space of the winding roll; because the related components are more, the stable operation in the cutting-off process cannot be ensured, and the failure rate of the cutting-off device is improved;

twelfth, after the double-winding-roller coiling machine in the prior art breaks the device, the strip needs to be quickly guided to the next winding roller for winding, but most of the strips in the prior art are guided and positioned manually, so that most of the qualified strips cannot be quickly wound, waste is caused to the strips, or the strips are pulled through a special pulling mechanism, but the pulling device is often too complex in structure and inconvenient, and the winding space of the strips is affected;

thirteenth, the roller changing device is arranged on the belt winding machine, so as to improve the belt winding efficiency of the belt winding machine and overcome the phenomenon of material waste caused by the continuous belt spraying characteristic of the amorphous thin belt, however, the automatic roller feeding device of the device obviously affects the winding space of the belt winding, the automatic roller feeding device is controlled to move to the position of the roller changing through a power part, too much roller changing time is occupied, the limitation of a moving part track is limited, too much using space of a workshop is occupied, and the using space of the workshop cannot be reasonably planned; the structure of the roll changing device is too complex, so that the stability in the working process cannot be ensured, and the failure rate is higher; secondly, the equipment is complex, the production cost is improved, and the economic benefit of enterprises is reduced;

fourteenth, a broken belt material in the process of roller replacement is captured and then adsorbed to a device on a roller, but as is well known, belt material breakage frequently occurs between a re-spraying belt machine and a winding machine, the phenomenon that the belt material is broken due to uneven tension force caused by the fact that the rotating speed of the winding machine is different from the discharging direction speed of the spraying belt machine frequently, if the belt material is broken, the winding machine is still in a rotating state, if the broken belt material cannot be guided into the winding machine rapidly by manpower, a large amount of belt material falls onto the ground due to continuous work of the spraying belt machine, and waste is caused; the production cost of enterprises is improved;

fifteenth, the amorphous thin strip is coiled after being sprayed by a strip spraying machine and then coiled by a coiling machine, but in the actual production process, the strip spraying machine and the coiling machine are required by the processing technology, and a distance exists between the strip spraying machine and the coiling machine; because the type of the winding machine in the prior art has a single winding belt or a double winding belt, the height of the winding pipe on the winding machine is different from the belt outlet direction of the belt spraying machine, the power for winding the belt comes from the winding machine, wherein the winding machine can drive a winding roller to wind the belt through a certain rotating speed, but when the wound amorphous thin belt is used, the phenomenon of breakage often occurs, and the deformation of the surface of the belt is found after analysis; the rejection rate of the strip is improved;

sixthly, the strip coil is frequently moved, the phenomena of collision and abrasion to the edge of the strip are frequently caused in the process of taking and placing, the whole roll of coiled material is scrapped by a serious person, and the product yield is low; the full roll of tape needs to be transported to a labeling device, which needs additional equipment, increases the facilities for transporting the roll of tape around, occupies the use space of a workshop, and increases the production and manufacturing cost.

Seventeenth, because the strip behind the full roller is carried together with the winding up roller, wherein every roll is about 150 ~ 300 kilograms, because equipment in the workshop can not reach seamless joint's technique for this process needs manual fit, but because manual fit, the coiled material of this weight will certainly lead to the fact the hidden danger to the safety of the person.

Eighteenth, after the winding roll on the winding machine is full, the strip after full rolling needs to be taken down after the strip is cut, but when the strip is cut, the broken end of the strip is easy to loosen, so that the strip after full rolling is not tightly wound.

Nineteenth, the wound strip needs to be sold according to the number of meters when being sold, but in the production process of the actual coiled material, the counter in the winding process is held by hands to count the strip, but the edge of the strip is very sharp, so that a human body is easily scratched; the rice number is calculated by weighing, but is limited by the influence of processing quality, so that the phenomenon that the difference between the calculated rice number and the actual rice number is too large occurs

In view of the above, the prior art is obviously inconvenient and disadvantageous in practical use, and needs to be improved.

SUMMERY OF THE UTILITY MODEL

Aiming at the defects in the prior art, the utility model provides a full-automatic double-belt-winding coiling machine, which is used for solving the problem that the belt material is deformed and broken in the process of winding the belt material by a winding machine in the traditional technology; the strip is continuously sprayed without stopping, and the strip between the strip spraying machine and the winding machine is wasted after being broken by tensile force.

In order to solve the above problem, the utility model provides a following technical scheme:

a full-automatic double-winding-belt coiling machine comprises a roller body automatic tightening and loosening mechanism, a loading and unloading roller mechanism, a belt material feeding mechanism, a belt material breaking and leading-in mechanism and a labeling and coding mechanism; the web feed mechanism includes a convection region to feed the web.

As an improved scheme, the automatic roller tightening and loosening mechanism comprises a frame, a driving roller, a winding roller and a clamping disc; the drive roller is equipped with two, and upper and lower level set up in the frame, the tight dish of clamp makes automatic clamping action after propping against with the winding roller to drive the winding roller clamp in on the drive roller, and the tight dish of clamp makes automatic roller unloading action in the axial displacement in-process that moves back the roller.

As an improved scheme, the automatic roller tightening and loosening mechanism further comprises an electromagnetic adsorption component for adsorbing the strip.

As an improved scheme, the loading and unloading roller mechanism comprises a sliding rail and a frame body which is arranged on the sliding rail in a reciprocating mode, two supporting platforms which are horizontally arranged are arranged on the frame body in parallel, a roller taking and placing space is formed in an area between the two supporting platforms, two mounting seats used for mounting empty rollers are respectively arranged on the parts, located at the front ends of the feeding directions, of the two supporting platforms, and two dismounting seats used for dismounting full rollers are respectively arranged on the parts, located at the rear sides of the feeding directions, of the two supporting platforms.

As an improved scheme, the loading and unloading roller mechanism further comprises a roller storage box, the roller storage box is arranged in a hanging mode through a lifting mechanism for avoiding a strip winding space, and a guide-out hole for guiding out an empty roller is formed in the roller storage box.

As an improvement, the strip break introduction mechanism includes a breaking member for breaking the strip during roll change and introducing the broken strip onto another winding roll.

As an improved scheme, the strip feeding mechanism further comprises a mounting frame which is transversely and slidably mounted on the rack, and an electromagnetic disc which moves vertically and is used for grabbing broken strips is mounted on the mounting frame;

as an improved scheme, two air guide shells which are arranged in parallel up and down and oppositely are arranged on one side of the frame, and the convection area is formed by an area between the two air guide shells.

As an improved scheme, the air guide shell comprises an upper shell and a lower shell, the bottom surface and the two end faces of the upper shell are arranged in an open mode, the top surface and the two end faces of the lower shell are arranged in an open mode, the open end of the bottom surface of the upper shell is opposite to the open end of the top surface of the lower shell, and the open ends of the two end faces, which face the same direction, are respectively provided with an air inlet cover body.

As an improved scheme, the labeling and coding mechanism comprises a support frame hinged on the rack, the support frame is provided with two compression rollers for preventing the strip from loosening, and an installation space for installing a counter and a coding and labeling machine is formed between the two compression rollers.

As an improved scheme, the electromagnetic disc also moves longitudinally along the mounting frame, and the electromagnetic disc is arranged in a strip shape.

As an improved scheme, the frame body is provided with two groups of platforms in parallel from top to bottom, each group of platforms comprises two horizontally arranged supporting platforms, a roller taking and placing space is formed in an area between the two supporting platforms, two mounting seats are respectively arranged on the portions, located at the front ends in the feeding direction, of the two supporting platforms, two dismounting seats are arranged on the portions, located behind the feeding direction, of the two supporting platforms, and the mounting seats located at the limit positions in the feeding direction are located under the guide-out holes.

As an improved scheme, the leading-out hole comprises a bottom hole which is formed in the bottom of the roller storage box and used for enabling an empty roller inside the roller storage box to abut against the mounting seat, side holes which are used for leading the empty roller out of the empty roller are formed in opposite side walls of the roller storage box respectively, and the side holes are communicated with the bottom hole.

As an improved scheme, the breaking component comprises a mounting plate, the mounting plate is mounted at the front end of the mounting base through a lifter, the supporting plate and the breaking plate are respectively mounted at two ends of the mounting plate in a swinging mode, the supporting plate and the breaking plate are in a breaking strip state and are in parallel abutting action, the supporting plate and the breaking plate are in a normal state, and an included angle between the supporting plate and the breaking plate is 180 degrees.

As an improved scheme, the clamping disk is provided with a first sliding seat and a second sliding seat which slides along the axial direction and pushes the first sliding seat to slide, the clamping disc is provided with an installation groove, the first sliding seat is slidably arranged in the installation groove, the first sliding seat is provided with a sliding hole, the second sliding seat is arranged in the sliding hole in a sliding way, the second sliding seat is provided with a horizontal limiting surface which is in frictional contact with the sliding hole and an inclined guide surface which is connected with the horizontal limiting surface, the first sliding seat is fixedly connected with a clamping rod, one end of the clamping rod extends out of the peripheral wall of the clamping disc, a positioning rod is fixedly connected to the front end face of the second sliding seat in the feeding direction, still install the deflector in the mounting groove, the deflector is installed in the mounting groove through the round pin axle, the second sliding seat runs through the deflector.

As an improved scheme, the peripheral wall of the clamping disk is further provided with a discharging roller column used for releasing the clamping action of the clamping disk, and a clamping jaw arranged on the discharging roller column in a surrounding manner, the top is further sleeved with a pushing plate in a sliding manner, the side wall of the pushing plate is fixedly connected with the second sliding seat, the pushing plate is further provided with a hole body, the discharging roller column penetrates through the hole body, the hole body is in clearance fit with the discharging roller column, the discharging roller column is further sleeved with a compression spring, two ends of the compression spring respectively abut against the clamping disk and the pushing plate, the top is further fixedly connected with a limiting ring, the pushing plate and the clamping disk are sequentially arranged along the proceeding direction, and the pushing plate abuts against the limiting ring when acting.

As an improved scheme, a groove body used for hiding the clamping jaw is formed in the unloading roller, one end of the clamping jaw is hinged in the groove body, the clamping jaw abuts against the pushing plate when in a tensioning state, the clamping jaw is hidden in the groove body when in a resetting state, a resetting sleeve used for hiding the clamping jaw in the groove body is further sleeved on the unloading roller, the resetting sleeve is fixedly arranged in the position, the unloading roller is sleeved in the resetting sleeve in a reciprocating sliding mode, the resetting sleeve is sleeved in the hole body, a first supporting shaft is fixedly connected to the resetting sleeve along the axial direction of the resetting sleeve, a supporting plate is fixedly connected to the first supporting shaft, and the supporting plate is fixed to the rack.

As an improved scheme, the winding roller comprises a barrel, one end of the barrel is sleeved on the driving roller, the other end of the barrel is fixedly connected with an end cover, a disassembly groove body matched with the clamping disc is further formed in the end cover, the clamping rod abuts against the peripheral wall of the disassembly groove body, the positioning rod abuts against the groove bottom of the disassembly groove body, the opening end of the winding roller is arranged in a zigzag mode, and a zigzag protruding ring matched with the driving roller is arranged on the driving roller.

Compared with the prior art, the beneficial effects of the utility model are that:

the automatic production of the amorphous thin strip is realized, the automation of the amorphous thin strip from a strip spraying machine to winding is ensured, and the production quality of the amorphous thin strip is improved; the movement along the X axis, the Y axis and the Z axis is realized, and the high-degree-of-freedom movement is realized; the adjustment of the size of the convection gap is realized, and the feeding stability and the feeding speed of the strip can be adjusted, so that the vibration in the re-feeding process of the strip is reduced; by adjusting the height of the convection gap, the tape spraying machine is ensured to meet the matching use of winding machines of different models, and the winding requirements of different heights are met; the method comprises the following steps of performing suspension auxiliary feeding on a strip material to prevent the surface of the strip material from rubbing with a feeding auxiliary tool; the auxiliary feeding of the strip is realized, and the problem of strip deformation caused by the tension of a winder is solved; the belt material is supported, so that the belt material is prevented from drooping due to the fact that the distance between the belt spraying machine and the winding machine is too far, and the tension force is prevented from deforming; the broken strip between the strip spraying machine and the strip winding machine can be quickly grabbed; the broken strip in the roll changing process can be quickly grabbed; the two types of the grabbing parts are grabbed into a whole under the two fracture conditions; the flexibility is high, and the grabbing requirements of the strip materials under different fracture conditions are met; the vertical lifting can avoid the winding space of the strip; after the empty roller is conveyed, the roller changing device can be lifted through vertical lifting, so that a larger working space is vacated; the utilization rate of the space of the workshop is improved; the roller changing device has simple structure and low failure rate; the production cost is reduced and the economic benefit of enterprises is improved; automatic conveying is realized, and the installation of an empty roller is realized in the process of withdrawing the full roller, so that the time is saved; automatic conveying is realized, and the installation of an empty roller is realized in the process of withdrawing the full roller, so that the time is saved; the structure is simple and convenient, and the position of the strip can be accurately guided, so that the strip can be quickly attached to the next empty roller, and the waste of the strip can be prevented; the supporting plate and the breaking plate swing to avoid the winding space of the strip; the breaking device is prevented from contacting the surface of the strip, so that the qualified rate of the strip is prevented from being influenced; the vertical arrangement is realized, the winding and the spraying belt are in the same straight line, and the exchange winding between the two winding rollers is realized; the uniform tension of the strip is ensured, and the phenomenon of deformation or fracture of the strip is prevented; the hollow roller is automatically installed on the driving roller by the center, the driving roller drives the roller to wind, the roller is automatically retreated by the center after the roller is wound, and the roller is automatically unloaded after the roller retreating action is finished, so that the automatic operation is realized; the time for loading and unloading the roller is greatly shortened; the winding roller is automatically clamped in the center feeding process, so that labor force is saved; the clamped reel pipe can synchronously move along with the center; when the winding roller is full, the winding roller is automatically disassembled in the process of retreating the winding roller again, so that the quick separation is realized, and the connection between the retreating roller and the unloading roller is ensured; the amorphous thin strip is adsorbed by utilizing the electromagnetic adsorption principle, so that stable adsorption can be realized; when the two are alternately wound, the two are not mutually influenced; the strip rolls are changed rapidly; the yield of the winding tape is improved; the accurate driving is realized through the screw rod, the phenomena of crossing a positioning point and not reaching the positioning point are prevented, and the time is saved; the rapid assembly is realized; the time for changing the roller is saved; the waste of the strip is reduced; the matching use of the continuous production device of the double-winding-belt non-stop winding machine can be realized; the production cost is reduced; the support plate and the breaking plate swing to move, so that the dismounting space of the full-roller strip is avoided; the power part for driving the cutter body to break is simplified, the follow-up part is simplified, and the fault rate in the working process is reduced; the defects that in the prior art, negative pressure adsorption is utilized, so that a plurality of accessories are provided, the failure rate is high, and adsorption can be realized only by approaching the adsorption holes infinitely are overcome; the structure is simple, complex pipelines are omitted, and the failure rate in the working process is reduced; the winding roller is sleeved and matched with the driving roller in the axial direction, so that the winding roller is easily installed on the driving roller; the disassembly is convenient, and the assembling and disassembling tools are saved; simplified assembly procedures; when the strip is broken, the broken end is fixed by using the compression roller, so that the strip is effectively prevented from loosening; the compression is realized in the process of winding the strip material through the compression roller; the tightness of the winding of the strip is further ensured; the problems of human body scratching and large error are solved by automatically counting the strips, and labor force is saved; the method has the advantages that the whole roll of the strip is not required to be moved, the potential safety hazard to human bodies is eliminated, and the label printing and labeling action of the strip after the code printing and labeling machine is controlled by the support frame; the phenomenon of collision of the edges of the strip materials is prevented; the yield of the whole roll of strip is ensured; equipment for conveying the strip is omitted, and the production cost is reduced; the use space of the workshop is saved, so that the use space of the workshop is fully allocated; the strength of the support frame is improved, and the smooth operation of the work is ensured; the multi-degree-of-freedom movement is realized, an avoiding winding space is formed for the strip, and the strip is ensured not to be influenced in winding; the damage to the winding roller caused by a complex disassembling tool is reduced; the work of disassembling by using a manual auxiliary tool is saved, the labor force is saved, and the working efficiency is improved; can be adjusted according to different winding environments; and can adjust different rotating speeds according to the winding condition; the rolling roller is prevented from falling, and the service life of the rolling roller is prolonged; the number of parts is small, the assembly process is simple and convenient, and the failure rate is low; simple structure and long service life.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the technical solutions in the prior art will be briefly described below. Throughout the drawings, like elements or portions are generally identified by like reference numerals. In the drawings, elements or portions are not necessarily drawn to scale.

Fig. 1 is a schematic structural view of the utility model;

FIG. 2 is a schematic structural view of the utility model;

FIG. 3 is a schematic structural view of the roller storage box of the utility model;

fig. 4 is a schematic structural view of the utility model center matched with the winding roller;

fig. 5 is a schematic structural view of the winding roller of the utility model;

fig. 6 is a schematic structural view of the utility model center;

fig. 7 is a schematic structural view of the utility model support plate;

fig. 8 is a schematic structural view of the outlet hole of the utility model;

fig. 9 is a schematic structural view of the mounting seat and the dismounting seat of the utility model;

FIG. 10 is a schematic structural view of the air guide shell of the utility model;

FIG. 11 is a schematic structural view of the labeling and coding mechanism of the utility model;

fig. 12 is a schematic structural view of the utility model press roller;

in the figure: 1-top; 2-clamping the disc; 3-a bearing; 4-a first sliding seat; 5-a sliding hole; 6-extension spring; 7-a second sliding seat; 8-horizontal limiting surface; 9-inclined guide surfaces; 10-a guide plate; 11-a pin shaft; 12-a clamping bar; 13-a propulsion plate; 14-a stop collar; 15-ring body; 16-unloading the roller; 17-a pore body; 18-a jaw; 19-a trough body; 20-a spring; 21-a reset sleeve; 22-a first support shaft; 23-a support plate; 24-a compression spring; 25-a rotating shaft; 26-a winding roll; 27-a drive roller; 28-an inductor coil; 29-a slip ring; 30-a seat body; 31-a movable ball; 32-a cover body; 33-disassembling the tank body; 34-an end cap; 35-exhaust hole; 36-saw-tooth raised ring; 37-a frame; 38-mounting shaft; 39-a roller; 40-connecting the frame; 41-breaking the plate; 42-a blade edge; 43-a support plate; 44-auxiliary cutting grooves; 45-mounting a plate; 46-a hinged frame; 47-a drive member; 48-turning columns; 49-electric driving cylinder; 50-a first drive plate; 51-a support platform; 52-a frame body; 53-a mounting seat; 54-a disassembly seat; 55-a support frame body; 56-first lead screw; 57-roller storage box; 58-bottom hole; 59-side holes; 60-a lead-in housing; 61-a first articulated seat; 62-positioning claws; 63-a slide block; 64-threaded rod; 65-enclosing plates; 66-a travel switch; 67-push switch; 68-a cross-bar; 69-a mounting frame; 70-a threaded sleeve; 71-seat body; 72-second lead screw; 73-a driver; 74-a transverse plate; 75-a sliding bar; 76-an electromagnetic disc; 77-an upper shell; 78-a lower housing; 79-convection zone; 80-a rectangular frame; 81-an air intake cover body; 82-an air inlet cylinder; 83-plate body; 84-road wheels; 85-sliding shaft; 86-a collar; 87-a drive plate; 88-a third lead screw; 89-manual crank; 90-support rods; 91-a guide bar; 92-a pilot hole; 93-a guide block; 94-triangular frame body; 95-ribbed plate; 96-a second hinged seat; 97-a hinge axis; 98-ear plate; 99-nut; 100-a fourth lead screw; 101-shaft seat; 102-a second support shaft; 103-a press roll; 104-an installation space; 105-a counter; 106-code labeler.

Detailed Description

Embodiments of the present invention will be described in detail below with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and therefore are only examples, and the protection scope of the present invention is not limited thereby.

As shown in fig. 1 to 12, the fully automatic double-take-up coiler includes an automatic roller tightening and loosening mechanism, a loading and unloading roller mechanism, a strip feeding mechanism, a strip breaking and guiding mechanism, and a labeling and coding mechanism; the web feed mechanism includes a convection region 79 for feeding the web.

The automatic roller body tightening and loosening mechanism comprises a frame 37, a driving roller 27, a winding roller 26 and a clamping disc 2; two driving rollers 27 are arranged and are horizontally arranged on the frame 37 up and down, the clamping disc 2 abuts against the winding roller 26 to perform automatic clamping action, the winding roller 26 is driven to be clamped on the driving rollers 27, and the clamping disc 2 performs automatic roller unloading action in the axial moving process of the withdrawing roller.

The automatic roller tightening and loosening mechanism further comprises an electromagnetic adsorption component used for adsorbing the strip.

The roller assembling and disassembling mechanism comprises a slide rail and a frame body 52 which is arranged on the slide rail in a reciprocating mode, two supporting platforms 51 which are horizontally arranged are arranged on the frame body 52 in parallel, a roller taking and placing space is formed through an area between the two supporting platforms 51, two installing seats 53 used for installing empty rollers are respectively arranged on the parts, located at the front ends in the feeding direction, of the two supporting platforms 51, and two disassembling seats 54 used for disassembling full rollers are respectively arranged on the parts, located at the rear of the feeding direction, of the two supporting platforms 51.

The loading and unloading roller mechanism further comprises a roller storage box 57, the roller storage box 57 is arranged in a hanging mode through a lifting mechanism for avoiding a strip winding space, and a guide hole for guiding out an empty roller is formed in the roller storage box 57.

The web break introduction mechanism includes break members for breaking the web during roll changes and introducing the broken web onto the other winding roll 26.

The strip feeding mechanism further comprises a mounting frame 69 which is transversely and slidably mounted on the rack 37, and an electromagnetic disc 76 which vertically moves and is used for grabbing broken strips is mounted on the mounting frame 69;

two air guide housings are arranged on one side of the frame 37 in parallel and opposite to each other, and a convection region 79 is formed by a region between the two air guide housings.

The air guide casing includes an upper casing 77 and a lower casing 78, the bottom surface and two end faces of the upper casing 77 are provided with openings, the top surface and two end faces of the lower casing 78 are provided with openings, the bottom surface opening end of the upper casing 77 is opposite to the top surface opening end of the lower casing 78, and the two end face opening ends facing the same direction are respectively provided with an air inlet cover 81.

The labeling and coding mechanism comprises a support frame hinged on the rack, the support frame is provided with two compression rollers 103 used for preventing the strip from loosening, the two compression rollers 103 are coaxially arranged in parallel, and an installation space 104 used for installing a counter 105 and a coding and labeling machine 106 is formed between the two compression rollers 103.

The device comprises a frame 37, a driving roller 27, a winding roller 26, a roller storage box 57 and a clamping disc 2 arranged on a tip 1;

two driving rollers 27 are arranged and horizontally arranged on the frame 37 up and down, the clamping disc 2 is pressed against the winding roller 26 to automatically clamp the winding roller 26 and drive the driving roller 27 to clamp the winding roller,

and the driving roller 27 is provided with an electromagnetic adsorption member for adsorbing the tape,

and the clamping disc 2 performs automatic roller unloading action in the axial moving process of the roller withdrawing,

the frame 37 is also reciprocally provided with a frame body 52 for loading and unloading the winding roller 26,

the roller storage box 57 is suspended on the frame 37 by a lifting mechanism for avoiding a strip winding space, and the roller storage box 57 is provided with a guide-out hole for guiding an empty roller to the frame body 52,

the frame 52 is also provided with breaking members for breaking the web material and guiding the broken web material to the other winding roller 26 during the roll change;

a mounting frame 69 is further arranged on the rack 37 in a transverse sliding mode, and an electromagnetic disc 76 which moves vertically and is used for grabbing broken belts is mounted on the mounting frame 69;

two air guide shells which are arranged in parallel and oppositely up and down are further arranged on one side of the machine frame, and a convection area 79 for feeding the strip is formed through the area between the two air guide shells.

The air guide shell comprises an upper shell 77 and a lower shell 78, the bottom surface and two end faces of the upper shell 77 are arranged in an open mode, the top surface and two end faces of the lower shell 78 are arranged in an open mode, the open end of the bottom surface of the upper shell 77 is opposite to the open end of the top surface of the lower shell 78, and the open ends of the two end faces which face the same direction are respectively provided with an air inlet cover body 81;

the air guide casing includes an upper casing 77 and a lower casing 78, the bottom surface and two end faces of the upper casing 77 are provided with openings, the top surface and two end faces of the lower casing 78 are provided with openings, the bottom surface opening end of the upper casing 77 is opposite to the top surface opening end of the lower casing 78, and the two end face opening ends facing the same direction are respectively provided with an air inlet cover 81.

The guide rail comprises two plate bodies 83 which are arranged in parallel, two sliding shafts 85 are arranged between the two plate bodies 83 in parallel, and the two end parts of each sliding shaft 85 are rotatably provided with walking wheels 84.

The two air guide shells are fixedly connected in the rectangular frame 80, the lower end portion of the rectangular frame 80 is slidably mounted on the sliding shaft 85 through a sleeve ring 86, a third lead screw 88 is further arranged between the two plate bodies 83, a second driving plate 87 in threaded connection with the third lead screw 88 is fixedly connected to the rectangular frame 80, and a manual crank 89 is mounted at one end of the third lead screw 88.

The two air guide housings are moved longitudinally by means of a rectangular frame 80, and the rectangular frame 80 is moved laterally by means of guide rails.

A guide rod 91 is vertically arranged on the rectangular frame 80, a guide hole 92 is formed in the guide rod 91 along the moving direction of the air guide shell, and a guide block 93 which is matched with the guide hole 92 to slide is arranged on the side wall of the air guide shell.

The rectangular frame 80 is provided with two support rods 90 respectively in parallel, and the two electric driving cylinders are correspondingly mounted on the support rods 90 respectively by bolts.

The air inlet cover 81 comprises a trapezoidal shell, the large-caliber end of the trapezoidal shell is connected to the opening of the end face of the air guide shell, and the small-caliber end of the trapezoidal shell is connected with an air inlet cylinder 82;

two electric driving cylinders for adjusting the size and the height of the convection region 79 are respectively arranged on the two air guide shells, and driving rods of the two electric driving cylinders are oppositely arranged in the extension and retraction directions and are correspondingly connected to the top surface of the upper shell 77 and the bottom surface of the lower shell 78;

wherein the walking wheels and the rollers are positioned on the same track to slide together.

The magnetic disc 76 also moves longitudinally along the mounting bracket 69, the magnetic disc 76 is arranged in a strip shape,

the mounting bracket 69 is mounted to the frame 37 by a slide rail.

The electromagnetic disc 76 is mounted on the frame 37 by means of a vertically arranged electric drive cylinder 49.

The mounting frame 69 is a square frame, the square frame is fixedly connected with a threaded sleeve 70, a second lead screw 72 is rotatably mounted in the threaded sleeve 70, one end of the second lead screw 72 is provided with a driving machine 73, the electric driving cylinder 49 is fixedly connected to the outer wall of the driving machine 73 through a transverse plate 74, the square frame is further fixedly connected with a sliding rod 75 through a base body, and the transverse plate 74 is slidably mounted on the sliding rod 75; the structure of the driving machine 73 may be the driving component 47 which is used to drive the lead screw to rotate in the market, and is well known to those skilled in the art, so that the detailed description is omitted herein;

the model of the electromagnetic disc can be common on the market, and other electromagnetic adsorption parts such as an electromagnetic chuck can also be adopted.

The sliding installation mode of the sliding rail and the rack adopts the common sliding mode on the market, such as the sliding mode of the roller and the rail;

the frame body 52 is provided with two sets of platforms in parallel up and down, each set of platform comprises two horizontally arranged supporting platforms 51, a roller taking and placing space is formed through an area between the two supporting platforms 51, two mounting seats 53 are respectively arranged on the parts of the two supporting platforms 51 at the front ends in the feeding direction, two detaching seats 54 are arranged on the parts of the two supporting platforms 51 at the rear parts in the feeding direction, and the mounting seats 53 at the limit positions in the feeding direction are positioned under the guide-out holes.

The leading-out hole comprises a bottom hole 58 which is arranged at the bottom of the roller storage box 57 and used for abutting an empty roller inside the roller storage box against the mounting seat 53, side holes 59 used for leading out the empty roller from the inside of the roller storage box 57 are also respectively arranged on the opposite side walls of the roller storage box 57, and the side holes 59 are communicated with the bottom hole 58.

The lifting mechanism comprises an electric driving cylinder, the electric driving cylinder is arranged on the rack, an expansion rod of the electric driving cylinder is connected with the upper end of the roller storage box, and the roller storage box 57 is also provided with a guide-in shell 60 for guiding the hollow roller into the roller storage box;

the attached drawings show a schematic view of roller unloading of an upper mounting seat by a roller storage box, and if the roller unloading is carried out on a double-layer mounting seat by the roller storage box, the lower mounting seat needs to extend to the front of the feeding direction and an avoiding gap with the upper mounting seat in the travel direction;

the breaking component comprises a mounting plate 45, the mounting plate 45 is mounted at the front end of the mounting base 53 through a lifter, the supporting plate and the breaking plate 41 are respectively mounted at two ends of the mounting plate 45 in a swinging mode, the supporting plate and the breaking plate 41 are in a strip breaking state and parallel and mutually abutted, the supporting plate and the breaking plate 41 are in a normal state, and an included angle between the supporting plate and the breaking plate 41 is 180 degrees.

The roller feeding device comprises a frame body 52 which is reciprocally installed on the frame 37, two horizontally arranged supporting platforms 51 are installed on the frame body 52 in parallel, a roller taking and placing space is formed through an area between the two supporting platforms 51, two installing seats 53 are respectively arranged on the parts, located at the front ends in the feeding direction, of the two supporting platforms 51, and two disassembling seats 54 are arranged on the parts, located at the rear parts in the feeding direction, of the two supporting platforms 51.

The breaking component comprises a mounting plate 45, the mounting plate 45 is mounted at the front end of the mounting base 53 through a lifter, and the supporting plate and the breaking plate 41 are respectively mounted at two ends of the mounting plate 45 in a swinging mode.

The mounting seat 53 and the dismounting seat 54 both comprise plate bodies, and positioning grooves which are attached to the roller walls of the winding rollers are formed in the plate bodies.

Two groups of supporting platforms 51 are arranged, and are arranged in parallel up and down, and the supporting platform 51 at the upper part is connected with the supporting platform 51 at the lower part through a supporting frame body 55.

A first lead screw 56 is rotatably mounted on the slide rail along the sliding direction of the frame body 52, and a first driving plate 50 matched with the first lead screw 56 is mounted on the frame body 52, wherein the driving mode of the first lead screw 56 and the matching mode of the first lead screw 56 and the first driving plate 50 are both known by those skilled in the art, and therefore, the detailed description thereof is omitted;

the lifter is an electric driving cylinder 49, the mounting plate 45 is mounted on an expansion link of the electric driving cylinder 49, and the structure, the model and the electric connection mode of the electric driving cylinder 49 are common in the market, so that the detailed description is omitted;

the breaking surface of the breaking plate 41 is provided with a cutting edge 42, and the supporting plate is provided with an auxiliary cutting groove 44 matched with the cutting edge 42.

The supporting plate and the breaking plate 41 are respectively mounted at two ends of the mounting plate 45 through a hinge frame 46, a through hole is formed in the mounting plate 45, the hinge frame 46 is mounted on the through hole through a rotating column 48, each rotating column 48 is respectively in power connection through a driving part 47, wherein the driving part 47 can be a steering engine or a driving machine and is used for driving the supporting plate and the mounting plate 45 to swing, and other power parts can be adopted for driving the rotating shaft 25 to rotate so as to drive the related supporting plate and the breaking plate 41 to swing, which is well known by those skilled in the art, so that the details are not repeated herein;

the rack 37 is provided with a rail for driving the rack to move, the rack 37 is provided with a mounting shaft 38 in parallel, two ends of the mounting shaft 38 are respectively provided with a roller 39, and the rollers 39 are arranged on the rail.

The circumferential wall of the clamping disc 2 is surrounded with a plurality of groups of clamping rods 12 which can be simultaneously extended and retracted through power parts.

The electromagnetic adsorption component comprises a slip ring 29 and an induction coil 28, the slip ring 29 is installed at one end of the driving roller 27, the induction coil 28 is arranged on the inner wall of the driving roller 27 in a surrounding mode, and the slip ring 29 is electrically connected with the induction coil 28.

The peripheral wall of the clamping disk 2 is also provided with a roller-discharging column 16 for releasing the clamping action of the clamping disk 2 and a claw 18 surrounding the roller-discharging column 16.

The power part includes along pressing from both sides gliding first sliding seat 4 of tight dish 2 radial direction and along endwise slip and promote gliding second sliding seat 7 of first sliding seat 4, the mounting groove has been seted up on the tight dish 2 of clamp, sliding seat 4 slidable mounting is in the mounting groove, and seted up sliding hole 5 on the first sliding seat 4, sliding seat 7 slidable mounting is in sliding hole 5 for the second, and be equipped with on the second sliding seat 7 with sliding hole 5 looks frictional contact's horizontal spacing face 8 and rather than the slope spigot surface 9 that is connected, supporting rod 12 is along the radial direction slidable mounting who presss from both sides tight dish 2, and one end rigid coupling is on first sliding seat 4, the rigid coupling has the locating lever on the preceding terminal surface that is in the direction of feed on the second sliding seat 7, still install deflector 10 in the mounting groove, deflector 10 installs in the mounting groove through round pin axle 11, second sliding seat 7 runs through deflector 10.

The center 1 is further provided with a pushing plate 13 in a sliding sleeved mode, the side wall of the pushing plate 13 is fixedly connected with the second sliding seat 7, the pushing plate 13 is further provided with a hole body 17, the unloading roller 16 penetrates through the hole body 17, the hole body 17 is in clearance fit with the unloading roller 16, the unloading roller 16 is further provided with a compression spring 24 in a sleeved mode, two ends of the compression spring 24 abut against the clamping disc 2 and the pushing plate 13 respectively, the center 1 is further fixedly connected with a limiting ring 14, the pushing plate 13 and the clamping disc 2 are sequentially arranged in the proceeding direction, and the pushing plate 13 abuts against the limiting ring 14 when acting.

The roller unloading column 16 is provided with a groove body 19 used for hiding the clamping jaw 18, one end of the clamping jaw 18 is hinged in the groove body 19, the clamping jaw 18 abuts against the pushing plate 13 when in a tensioning state and is hidden in the groove body 19 when in a resetting state, the roller unloading column 16 is further sleeved with a resetting sleeve 21 used for hiding the clamping jaw 18 in the groove body 19, the resetting sleeve 21 is fixedly arranged at the position, the roller unloading column 16 is sleeved in the resetting sleeve 21 in a reciprocating sliding mode, in the resetting state, the hole body 17 is sleeved with the resetting sleeve 21, the resetting sleeve 21 is fixedly connected with a first supporting shaft 22 along the axial direction of the resetting sleeve, the first supporting shaft 22 is fixedly connected with a supporting plate 23, and the supporting plate 23 is fixed on the rack.

Install bearing 3 on top 1, press from both sides tight dish 2 and rotate through bearing 3 and install on top 1, be equipped with extension spring 6 on the relative terminal surface of first sliding seat 4 and holding rod 12, extension spring 6's the other end is connected with the outer lane of bearing 3.

The driving roller 27 is coaxially and fixedly connected with a rotating shaft 25, one end of the driving roller extends to the outside and is connected with a driving device, and the slip ring 29 is installed on the rotating shaft 25 and is positioned outside the driving roller 27.

The winding roller 26 comprises a cylinder body, one end of the cylinder body is sleeved on the driving roller 27, the other end of the cylinder body is fixedly connected with an end cover 34, a dismounting groove body 33 matched with the clamping disc 2 is further formed in the end cover 34, the clamping rod 12 abuts against the peripheral wall of the dismounting groove body 33, the positioning rod abuts against the groove bottom of the dismounting groove body 33, the opening end of the winding roller 26 is arranged in a zigzag mode, and a zigzag convex ring 36 matched with the driving roller 27 is arranged on the driving roller 27.

The winding roller 26 is also provided with exhaust holes 35 on its peripheral wall in the axial direction.

The wall of the driving roller 27 is also provided with a supporting component for supporting the winding roller 26, the supporting component comprises a mounting groove arranged on the driving roller 27, the mounting groove is connected with a base body 30 in a threaded manner, a movable ball 31 is mounted on the base body 30 and buckled with a cover body 32, the upper end of the cover body 32 is lower than the opening of the mounting groove, the cover body 32 is provided with a hole body 17, and a part of the movable ball 31 extends out of the hole body 17 and is abutted against the inner wall of the winding roller 26; wherein the supporting member can also refer to the member for supporting in the prior publication;

wherein, the outer ring of the bearing 3 and the first sliding seat 4 are respectively provided with a convex part, and two ends are correspondingly hooked on the convex parts

The clamping disc 2 is a circular disc matched with the dismounting groove body 33, the peripheral wall of the clamping disc is arranged in a tapered mode, and a ring body 15 abutting against the end cover 34 is further arranged on the clamping disc 2.

The connector mode of the slip ring and the inductance coil can refer to the driving principle of a motor;

the inductance coil includes an electric core and a coil wound on the electric core, and the specific structure is not described herein for the reason that the inductance coil is well known to those skilled in the art;

the driving mode of the roller is all the one common in the field, and is well known by those skilled in the art, so that the detailed description is omitted;

the number of the centre corresponds to the number of the driving rollers, and the centre is controlled to extend back and forth through the electric driving cylinder;

the mounting seat and the dismounting seat both comprise two positioning claws 62 matched with the outer wall of the winding roll, and the two positioning claws 62 are respectively controlled by a sliding block 63 to be attached to and separated from the outer wall of the winding roll.

The slider 63 is driven in reciprocating motion by a threaded rod 64.

The slide block 63 is also provided with a travel switch 66 for restricting the movement travel of the slide block;

the positioning pawl 62 comprises arc-shaped pawls, the arc-shaped surfaces of which are arranged upwards, and the two arc-shaped pawls are hinged to the first hinge base 61 relatively.

Threaded rod 64 rotates to be installed on first articulated seat 61, is equipped with the cavity in the first articulated seat 61, is equipped with driving motor in the cavity to drive threaded rod 64 and rotate.

The middle part of the threaded rod 64 is rotatably installed on the driving seat, two ends of the threaded rod 64 extend out of the first hinge seat 61 and are respectively in threaded connection with the sliding block 63, and the threads of the two ends of the threaded rod 64 extending out of the driving seat are arranged in opposite rotating directions.

The bottom surface of the arc-shaped clamping jaw and the top surface of the sliding block 63 are provided with guide surfaces which are matched with each other.

The upper end of the first hinge base 61 is further provided with a push switch 67.

Two travel switches 66 are provided, and are provided on both end walls of one of the sliders 63 in the moving direction, respectively.

A cross bar 68 is fixedly connected to the bottom surface of the first hinge seat 61, a through hole is formed in the cross bar 68, a surrounding plate 65 is arranged on the peripheral wall of the cross plate, and a cavity for wrapping the first hinge seat 61 and the sliding block 63 is formed by the surrounding plate 65;

the labeling and coding machine comprises a support frame, wherein two compression rollers 103 used for preventing a belt material from loosening are mounted on the support frame, the two compression rollers 103 are coaxially arranged in parallel, and a mounting space 104 used for mounting a counter 105 and a coding and labeling machine 106 is formed between the two compression rollers 103.

The press roller 103 is rotated passively after abutting against the strip.

The press roller 103 performs a holding and releasing action between the swinging member and the strip.

The supporting frame is also provided with an installation rod for controlling the lifting of the press roller 103.

The swing component comprises an electric driving cylinder, and the telescopic end of the electric driving cylinder is hinged on the supporting frame.

The support frame comprises two triangular frame bodies 94 which are oppositely arranged in parallel.

The triangular frame 94 is in the shape of an isosceles triangle.

Ribbed plates 95 are respectively and directly fixed between the top corners and the bottom edges of two opposite triangular frame bodies 94.

The mounting rod comprises a nut 99 rotatably disposed on the triangular frame 94 and a fourth lead screw 100 rotatably disposed on the nut 99.

A driving machine is also commonly arranged between the two nuts 99.

The bottom edge of the triangular frame body 94 is provided with a second hinge seat 96.

A hinge shaft 97 is installed between the two second hinge seats 96 in a penetrating manner.

Two ear plates 98 are also fixedly connected to the base of the electric driving cylinder in parallel.

Wherein, the end parts of the fourth lead screw 100 are respectively provided with a shaft seat 101.

A second supporting shaft 102 is fixedly connected with the shaft seat 101, and two press rollers 103 are rotatably arranged on the second supporting shaft 102.

The counter 105 and the labeling machine 106 are installed in the installation space 104 between the two press rollers 103, wherein the counter 105 and the labeling machine 106 are fixed on the rotating shaft in a fixed manner or are installed on the rotating shaft through a support.

The counter 105 may be an optical counter 105, or may be another type of counter 105.

The travel switch 66 and the push switch 67 are electrically connected, and the specific electrical connection mode, power supply source and model are common in daily life, so the specific structure is not described herein;

the driving motor is connected with the threaded rod 64 through the multi-stage reduction gear box, so that the stability in the rotating process is convenient to improve, and the structure of the multi-stage reduction gear box is common in daily life, so that the specific structure is not repeated.

The working principle of the positioning seat is as follows: when the winding roller abuts against the press switch 67, the press switch 67 is closed, the driving motor acts to drive the sliding block 63 to move oppositely and drive the positioning claw 62 to bounce, and when the travel switch 66 positioned at the inner side of the sliding block 63 abuts against the first hinging seat 61, the driving motor stops rotating and locks the threaded rod 64 to position the winding roller; when the winding roller leaves the upper press switch 67, the press switch 67 resets to enable the motor to rotate reversely, the two sliding blocks 63 move in opposite directions to drive the positioning claws 62 to fall down, and when the travel switch 66 on the outer side of the sliding blocks 63 abuts against the enclosing plate 65, the motor is driven to stop rotating and the threaded rod 64 is locked to realize resetting operation;

the working principle of the structure is as follows: the center is pushed to advance through a power structure and abuts against one end face of a winding roller which is installed in advance, wherein the center which is firstly contacted with the winding roller is a clamping disc, the clamping disc abuts against the winding roller, the top end of the center is continuously fed, in the feeding process, the pushing plate is continuously fed under the action of a position limiting ring, the pushing plate is in friction abutting contact with a sliding hole in a first sliding seat through an inclined guide surface on a second sliding seat, the extending end of a clamping rod on the fed first sliding seat is ejected out of the clamping disc to be abutted and fixed with the inner edge of the winding roller, the first sliding seat is fed, the extending end of a positioning rod is ejected out of the clamping disc to be abutted against the end wall of the winding roller, when a horizontal limiting surface on the second sliding seat is in friction contact with the sliding hole, locking of the clamping rod and the positioning rod is realized, and the center device is ensured to be always in a clamping state with the winding roller;

when the roller is withdrawn, the top utilizes the clamping disc to drive the winding roller to withdraw, the position of the reset sleeve is fixed, the unloading roller column drives the jack catch to stretch out and draw back in the reset sleeve, the jack catch is propped against the inner wall of the reset sleeve, the jack catch is hidden in the groove body, the pushing plate utilizes the elasticity of the compression spring to push the pushing plate backwards, and the pushing plate utilizes the hole body to slide to the outer wall of the reset sleeve, so that the roller unloading operation is realized.

Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not substantially depart from the scope of the embodiments of the present invention, and are intended to be covered by the claims and the specification.

Claims (10)

1. The utility model provides a full-automatic two coiling machines that receive area which characterized in that: the automatic roller comprises an automatic roller body tightening and loosening mechanism, a loading and unloading roller mechanism, a strip feeding mechanism, a strip breaking and guiding mechanism and a labeling and coding mechanism; the tape feed mechanism includes a convection region (79) to feed the tape.

2. The fully automatic double take-up reel according to claim 1, characterized in that: the automatic roller body tightening and loosening mechanism comprises a rack (37), a driving roller (27), a winding roller (26) and a clamping disc (2); drive roller (27) are equipped with two, and upper and lower level set up in on frame (37), press from both sides tight dish (2) and make automatic clamping action after winding roller (26) offset to drive winding roller (26) clamp in on drive roller (27), and press from both sides tight dish (2) and do the automatic roller action of unloading at the axial displacement in-process that moves back the roller.

3. The fully automatic double take-up reel according to claim 1, characterized in that: the automatic roller tightening and loosening mechanism further comprises an electromagnetic adsorption component used for adsorbing the belt materials.

4. The fully automatic double take-up reel according to claim 1, characterized in that: loading and unloading roller mechanism includes slide rail and reciprocal support body (52) of installing on the slide rail, support body (52) are gone up and are installed two supporting platform (51) that the level set up side by side, and through two regional formation between supporting platform (51) changes the roller and gets and put the space, and two supporting platform (51) are equipped with two mount pads (53) that are used for installing the idle roller respectively in the part of feeding direction front end, and the part that is in two supporting platform (51) feeding direction rear still is equipped with two dismantlement seats (54) that are used for dismantling full roller respectively.

5. The fully automatic double take-up reel according to claim 1, characterized in that: the loading and unloading roller mechanism further comprises a roller storage box (57), the roller storage box (57) is arranged in a hanging mode through a lifting mechanism for avoiding a strip winding space, and a guide hole for guiding out an empty roller is formed in the roller storage box (57).

6. The fully automatic double take-up reel according to claim 1, characterized in that: the web break introduction mechanism includes a break member for breaking the web during roll changes and introducing the broken web onto another winding roll (26).

7. The fully automatic double take-up reel according to claim 2, characterized in that: the strip feeding mechanism further comprises a mounting frame (69) which is transversely installed on the rack (37) in a sliding mode, and an electromagnetic disc (76) which moves vertically and is used for grabbing broken strips is installed on the mounting frame (69).

8. The fully automatic double take-up reel according to claim 2, characterized in that: two air guide shells which are arranged in parallel and oppositely up and down are arranged on one side of the frame (37), and the convection area (79) is formed by the area between the two air guide shells.

9. The fully automatic double take-up reel according to claim 8, characterized in that: the air guide shell comprises an upper shell (77) and a lower shell (78), the bottom surface and two end faces of the upper shell (77) are opened, the top surface and two end faces of the lower shell (78) are opened, the bottom surface opening end of the upper shell (77) is opposite to the top surface opening end of the lower shell (78), and the two end faces are provided with air inlet cover bodies (81) respectively towards the same end face opening end.

10. The fully automatic double take-up reel according to claim 2, characterized in that: the labeling and coding mechanism comprises a support frame hinged to the rack, pressing rollers (103) used for preventing a belt material from loosening are mounted on the support frame, the two pressing rollers (103) are coaxially arranged in parallel, and a mounting space (104) used for mounting a counter (105) and a coding and labeling machine (106) is formed between the two pressing rollers (103).

Images