CN210336015U - Intelligent temperature control protection system of robot - Google Patents
Intelligent temperature control protection system of robot Download PDFInfo
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- CN210336015U CN210336015U CN201920061331.4U CN201920061331U CN210336015U CN 210336015 U CN210336015 U CN 210336015U CN 201920061331 U CN201920061331 U CN 201920061331U CN 210336015 U CN210336015 U CN 210336015U
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Abstract
The utility model relates to a robot intelligence temperature regulating equipment technical field specifically is a robot intelligence accuse temperature protection system, including one install the protective clothing outside the robot, a pair of this protective clothing carries out setting of parameter and reads, through opening the temperature control device who stops in order to realize the protective clothing accuse temperature, a remote monitoring device who is used for the above-mentioned temperature control device of real-time display. The utility model discloses following beneficial effect has: 1. the temperature rise is fast (only 10 minutes from starting to 5 ℃), the temperature is controllable, the volume is small, and the like, so that the manufactured protective clothing is easy to put on and take off; 2. the micro-environment temperature between the robot and the protective clothing is kept at an optimal value by heating the heat tracing band, and the robot is guaranteed to normally work in a low-temperature environment of-40-5 ℃.
Description
Technical Field
The utility model relates to a robot intelligence temperature regulating equipment technical field specifically is a robot intelligence accuse temperature protection system.
Background
The normal working range of the industrial robot is 5-45 ℃, and in an environment lower than 5 ℃, the viscosity of grease inside the robot is increased, so that the problems of large running resistance of equipment, overhigh joint load, unsmooth running track, even deviation and the like can be caused, and the robot can be greatly damaged or even crashed.
Foreign robot manufacturers mainly operate the robot in a temperature environment of-40 ℃ by improving the performance of metal materials such as a robot reducer and a servo motor and adding an antifreezing agent into grease. The lubricating oil for changing the composition is expensive, the grease composition is kept secret, and unauthorized addition of the grease composition may damage the gears of the robot shaft and the seal rings of the gear box. In addition, some robot manufacturers achieve the effect of preheating the machine by increasing the current of the motor, the current value and the temperature are monitored in real time through the monitoring system, once the current value and the temperature reach a set value, the control system can automatically reduce the movement speed, and therefore the current of the motor is reduced. The method can accelerate the aging of the robot motor, shorten the service life of the robot motor and increase the maintenance cost of enterprises, and the method can only heat without a remote monitoring device, cannot monitor the temperature in real time, cannot achieve the purpose of intelligently controlling the temperature (keeping constant temperature), and can cause the overheating phenomenon of the heated robot.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome prior art not enough, provide an widen industrial robot's application range, the cost is saved to the enterprise, improves robot life and work precision's robot intelligence accuse temperature protection system.
In order to achieve the purpose, the utility model provides an intelligent temperature control protection system for a robot, which comprises a protective clothing arranged outside the robot, a temperature control device for setting and reading parameters of the protective clothing and controlling the temperature of the protective clothing by starting and stopping the protective clothing, and a remote monitoring device for displaying the temperature control device in real time;
the protective clothing comprises inlayer, zone of heating, heat preservation and thermal-insulated outer four layers, wherein:
the inner layer is a Kevlar fiber composite material layer;
the heating layer is a twill all-cotton fabric layer, a heating component is arranged in the heating layer, and the temperature of the heating component arranged at the joint part of the robot is higher than the temperature of the heating component arranged at the connecting rod part of the mechanical arm of the robot;
the heat-insulating layer is a nylon fabric layer with a double-layer structure, and a cotton layer is filled in the double-layer structure;
the surface layer of the heat insulation outer layer is coated with a Kevlar metal coating composite material layer;
the temperature control device comprises a manual operator, a wiring terminal and a temperature sensor;
the manual operator is used for setting the starting temperature of the heater and the running return difference temperature of the heater, reading and displaying the temperature measured by each path of temperature sensor in a rolling mode in real time, an indicator lamp with an alarm function is arranged on the manual operator, and the general requirements of the manual operator are as follows: a) adopting an MODBUS communication protocol, b) adopting a terminal row in a wiring mode, and c) using an SGCC material to spray powder on the shell;
the connecting terminal comprises a power control terminal and a temperature sensor connecting terminal, wherein the power control terminal is connected with a heating component and starts or stops heating, and the temperature sensor connecting terminal is connected into three independently controlled sensors to respectively measure the temperature of three areas of a joint part of the robot, a connecting rod part of the mechanical arm and a motor part. The control logic is as follows: the control logic is as follows: when the temperature of the main control sensor is less than or equal to the starting temperature (default of 10 ℃) of the heater and the running return difference temperature (default of 5 ℃) of the heater, the heater is started to heat the system, when the temperature of the main control sensor is greater than or equal to the setting temperature (default of 10 ℃) of the heater and the running return difference temperature (default of 5 ℃) of the heater, the heater is stopped, and the control system parameters are a) voltage: 220V ± 20% o, b) maximum power: 4000W, c) maximum temperature rise temperature: 75 ℃, d) start-up temperature: 10 ℃; e) temperature precision: 0.5 ℃;
the remote monitoring system displays the temperature data monitored by the control system in real time, displays the temperature data on an electronic screen, and downloads RS485 communication software through a mobile phone or a mobile device to monitor the temperature.
For solving the problem that the industrial robot can not normally work in the low-temperature environment, a set of robot protective clothing is manufactured by using a heating technology, and the purpose of heating all parts of the industrial robot is achieved.
In order to solve the overheating phenomenon, a temperature control device capable of heating to start and stop is designed, the temperature control device is independently controlled in different areas, heating is started when the temperature is lower than a set value, heating is stopped when the temperature is higher than the set value, the situation that a local area is overheated, the robot is damaged, and key parts such as joints of the robot are wasted due to resources to strengthen heat sources is avoided, a motor part automatically generates heat when running, so that the heat sources are weakened, and the arm parts of the robot are normally heated.
The remote monitoring device detects and monitors the temperature of each part in real time, and the remote monitoring is realized through intelligent control.
The inner surface of the inner layer is provided with a covering surface which is directly bonded on the surface of the robot. The inner layer directly covers the surface of the robot, friction between the protective clothing and the robot body is reduced, a split structure is adopted, the material is a high-strength imported fiber composite material (Kevlar, no coating), the friction can be resisted for over ten thousand times, and the heat insulation performance is good.
The user can define the upper and lower temperature limits by self, the remote monitoring system can actively identify abnormal values and send an alarm, the user can conveniently take measures in time, the measured normal values are displayed as green, and the abnormal values are displayed as red.
The heat-insulating layer is a double-layer bag made of nylon fabric, filled with cotton, and fixed on the heating layer. The nylon has poor hydrophobic hygroscopicity and good cotton hygroscopicity, and can fully prevent water vapor from entering the protective clothing to contact with the robot, and in addition, the unique fluffy structure of the cotton can accumulate a large amount of static air to form a heat insulation layer to prevent hot air from dissipating to the external environment.
The outside of the heat insulation outer layer is coated with the Kevlar metal coating composite material as a fabric, so that the fabric has good strength, tearing resistance of more than 240N, insulativity (surface resistivity of more than 1013 omega/sq) and flame retardant property (B1 grade-highest flame retardant grade), and has stable performance in a low-temperature environment. After the coating is coated, the flame retardance and the insulating property are better.
Preferably, the elastic band is sewn at the position of the four layers of protective clothing corresponding to the lower hem of the robot, and the magic tape is sewn along the opening of the protective clothing.
The elastic band is sewn at the lower hem part of each layer of protection to be fixed on the robot main body, and the magic tape is sewn at the opening, so that each layer of protection can be conveniently and independently worn and taken off.
Preferably, the heating element is a heat tracing band, the heat tracing band is distributed in an s-shaped disc curve shape, and the density of the heat tracing band distributed at the joint part of the robot is higher than that of the heat tracing band distributed at the connecting rod part of the mechanical arm of the robot.
In order to solve the problem that the industrial robot cannot work normally in a low-temperature environment, a heat tracing band heating technology is used for manufacturing a set of robot protective clothing, and the purpose of heating all parts of the industrial robot is achieved.
Heating components are loaded on a heating layer of the protective clothing, and when the heat tracing band is adopted, the heat tracing band is coated by twill all-cotton fabric (has good air permeability and moisture permeability, high strength and bending resistance), so that the friction is reduced, and the service life is prolonged. The heat tracing band is fixed on the inner layer of the protective clothing in an S-shaped distribution, so that the contact area of the heat tracing band is increased, and the aim of quickly raising the temperature is fulfilled. The theoretical maximum heating temperature of the heat tracing band is 75 ℃. And a regional heating mode is adopted, so that heating is fully performed according to the heat requirements of different parts of the robot. The joint part of the robot is a first area, the connecting rod part of the mechanical arm is a second area, and the motor part is a third area. The heat tracing bands in the first area are distributed most densely, and the heat source is strongest; the second in the area, the third in the area, and the weakest in the heat source.
Preferably, the protective clothing is a split structure penetrating through the four-axis robot, wherein the heating layer is divided into two parts, the first part is arranged on a first shaft and a second shaft of the four-axis robot, and the second part is arranged on a fourth shaft of the four-axis robot;
preferably, the protective clothing is a split structure arranged on the six-axis robot in a penetrating mode, the heating layer is three parts, the first part is arranged on a first shaft and a second shaft of the six-axis robot, the second part is arranged on a third shaft and a fourth shaft, and the third part is arranged on a fifth shaft and a sixth shaft.
Preferably, the protective clothing forms an organ-shaped folding structure corresponding to the robot joint.
The temperature control system comprises a manual operator, a wiring terminal and a temperature sensor, can detect multiple paths of temperatures, can control the start and stop of the heater according to the real-time temperature, and can set and read parameters.
The manual operator can set the starting temperature of the heater and the running return difference temperature of the heater, read and display the temperature measured by each sensor in real time in a rolling manner, and an indicator lamp on the manual operator has an alarm function. General requirements of manual operators:
1) adopting an MODBUS communication protocol;
2) the wiring mode adopts a terminal strip;
3) the material of the appearance piece is SGCC material, and powder spraying treatment is carried out
The wiring terminal comprises a power supply control terminal and a temperature sensor wiring terminal. The power control terminal is connected with the heating component, and can control the heating component to start or stop heating. The temperature sensor wiring terminal can be accessed to 3 paths of sensors which are independently controlled, and the temperature of the three areas is measured respectively. The control logic is as follows:
1) when the temperature of the main control sensor is less than or equal to the starting temperature (default 10 ℃) of the heater and the running return difference temperature (default 5 ℃) of the heater, the heater is started to heat the system;
2) when the temperature of the main control sensor is larger than or equal to the set temperature (default 10 ℃) of the heater and the running return difference temperature (default 5 ℃) of the heater, the heater stops.
Controlling system parameters:
1) voltage: 220V plus or minus 20 percent;
2) maximum power: 4000W;
3) maximum temperature rise temperature: 75 ℃;
4) starting temperature: 10 ℃;
5) temperature precision: 0.5 ℃.
The remote monitoring system can display all paths of temperature data monitored by the control system in real time and display the temperature data on the electronic screen. The temperature can also be monitored by using a mobile phone by downloading relevant software. The user needs to define the upper and lower temperature limits by self, the monitoring system can actively identify the abnormal value and send an alarm, the user can conveniently take measures in time, the measured normal value is displayed as green, and the abnormal value is displayed as red.
The system widens the application range of the industrial robot, saves the enterprise cost, and improves the service life and the working precision of the robot.
The system solves the problem that the industrial robot cannot normally work in a low-temperature environment, uses the heat tracing band heating technology to manufacture one set of robot protective clothing, and achieves the purpose of heating up all parts of the industrial robot
In order to solve the overheating phenomenon, a heating starting and controlling system is designed, independent control is carried out in different areas, the heating of the heat tracing band is started when the temperature is lower than a set value, and the heating is stopped when the temperature is higher than the set value, so that the phenomenon that the local area is overheated, the robot is damaged, and resources are wasted is avoided.
A temperature monitoring system is designed, so that the temperature of each part can be detected and monitored in real time, intelligent control is realized, and remote monitoring is realized;
the heating of subregion, key positions such as robot joint strengthen the heat source, and the motor part operation is the heat production by oneself, consequently weakens the heat source, and robot arm portion heats normally.
The utility model discloses following beneficial effect has:
1. the temperature rise is fast (only 10 minutes from starting to 5 ℃), the temperature is controllable, the volume is small, and the like, so that the manufactured protective clothing is easy to put on and take off;
2. the micro-environment temperature between the robot and the protective clothing is kept at an optimal value by heating the heat tracing band, and the robot is guaranteed to normally work in a low-temperature environment of-40-5 ℃. Because the heat-insulating layer and the outer layer of the protective clothing have good heat-insulating property, the system can not influence the temperature of the surrounding environment, and can be used in artificial low-temperature environments such as a refrigeration house, a low-temperature laboratory and the like;
3. heating can be independently controlled in different areas;
4. remote monitoring and warning can be realized.
Drawings
Fig. 1 is a schematic structural view of the present invention;
fig. 2 is a schematic view of the protective clothing of the present invention.
Wherein:
1-inner layer 2-heating layer 3-heat insulation layer
4-heat insulation outer layer 5-elastic band
Detailed Description
The present invention will be further described with reference to the accompanying drawings and specific embodiments.
Example 1:
as shown in fig. 1 and 2, an intelligent temperature control protection system for a robot includes a protective suit installed outside the robot, a temperature control device for setting and reading parameters of the protective suit and controlling the temperature of the protective suit by starting and stopping the protective suit, and a remote monitoring device for displaying the temperature control device in real time;
the protective clothing comprises inlayer 1, zone of heating 2, heat preservation 3 and thermal-insulated outer 4 quadruple layers, wherein:
the inner layer 1 is a Kevlar fiber composite material layer;
the heating layer 2 is a twill all-cotton fabric layer, and a heating component is arranged in the heating layer 2, wherein the temperature of the heating component arranged at the joint part of the robot is higher than that of the heating component arranged at the connecting rod part of the mechanical arm of the robot;
the heat-insulating layer 3 is a nylon fabric layer with a double-layer structure, and a cotton layer is filled in the double-layer structure;
the surface layer of the heat insulation outer layer 4 is coated with a Kevlar metal coating composite material layer;
the temperature control device comprises a manual operator, a wiring terminal and a temperature sensor;
the manual operator is used for setting the starting temperature of the heater and the running return difference temperature of the heater, reading and displaying the temperature measured by each path of temperature sensor in a rolling mode in real time, an indicator lamp with an alarm function is arranged on the manual operator, and the general requirements of the manual operator are as follows: a) adopting an MODBUS communication protocol, b) adopting a terminal row in a wiring mode, and c) using an SGCC material to spray powder on the shell;
the connecting terminal comprises a power control terminal and a temperature sensor connecting terminal, wherein the power control terminal is connected with a heating component and starts or stops heating, and the temperature sensor connecting terminal is connected into three independently controlled sensors to respectively measure the temperature of three areas of a joint part of the robot, a connecting rod part of the mechanical arm and a motor part. The control logic is as follows: the control logic is as follows: when the temperature of the main control sensor is less than or equal to the starting temperature (default of 10 ℃) of the heater and the running return difference temperature (default of 5 ℃) of the heater, the heater is started to heat the system, when the temperature of the main control sensor is greater than or equal to the setting temperature (default of 10 ℃) of the heater and the running return difference temperature (default of 5 ℃) of the heater, the heater is stopped, and the control system parameters are a) voltage: 220V ± 20% o, b) maximum power: 4000W, c) maximum temperature rise temperature: 75 ℃, d) start-up temperature: 10 ℃; e) temperature precision: 0.5 ℃;
the remote monitoring system displays the temperature data monitored by the control system in real time, displays the temperature data on an electronic screen, and downloads RS485 communication software through a mobile phone or a mobile device to monitor the temperature.
For solving the problem that the industrial robot can not normally work in the low-temperature environment, a set of robot protective clothing is manufactured by using a heating technology, and the purpose of heating all parts of the industrial robot is achieved.
In order to solve the overheating phenomenon, a temperature control device capable of heating to start and stop is designed, the temperature control device is independently controlled in different areas, heating is started when the temperature is lower than a set value, heating is stopped when the temperature is higher than the set value, the situation that a local area is overheated, the robot is damaged, and key parts such as joints of the robot are wasted due to resources to strengthen heat sources is avoided, a motor part automatically generates heat when running, so that the heat sources are weakened, and the arm parts of the robot are normally heated.
The remote monitoring device detects and monitors the temperature of each part in real time, and the remote monitoring is realized through intelligent control.
The inner surface of the inner layer is provided with a covering surface which is directly bonded on the surface of the robot. The inner layer directly covers the surface of the robot, friction between the protective clothing and the robot body is reduced, a split structure is adopted, the material is a high-strength imported fiber composite material (Kevlar, no coating), the friction can be resisted for over ten thousand times, and the heat insulation performance is good.
The user can define the upper and lower temperature limits by self, the remote monitoring system can actively identify abnormal values and send an alarm, the user can conveniently take measures in time, the measured normal values are displayed as green, and the abnormal values are displayed as red.
The heat-insulating layer is a double-layer bag made of nylon fabric, filled with cotton, and fixed on the heating layer. The nylon has poor hydrophobic hygroscopicity and good cotton hygroscopicity, and can fully prevent water vapor from entering the protective clothing to contact with the robot, and in addition, the unique fluffy structure of the cotton can accumulate a large amount of static air to form a heat insulation layer to prevent hot air from dissipating to the external environment.
The outside of the heat insulation outer layer is coated with the Kevlar metal coating composite material as a fabric, so that the fabric has good strength, tearing resistance of more than 240N, insulativity (surface resistivity of more than 1013 omega/sq) and flame retardant property (B1 grade-highest flame retardant grade), and has stable performance in a low-temperature environment. After the coating is coated, the flame retardance and the insulating property are better.
The elastic band is sewed at the corresponding position of the lower hem part of the robot for the four layers of protective clothing, and the magic tape is sewed along the opening of the protective clothing.
The elastic band is sewn at the lower hem part of each layer of protection to be fixed on the robot main body, and the magic tape is sewn at the opening, so that each layer of protection can be conveniently and independently worn and taken off.
The heating component is a heat tracing band which is distributed in an s-shaped disc curve shape, and the density of the heat tracing band arranged at the joint part of the robot is higher than that of the heat tracing band arranged at the connecting rod part of the mechanical arm of the robot.
In order to solve the problem that the industrial robot cannot work normally in a low-temperature environment, a heat tracing band heating technology is used for manufacturing a set of robot protective clothing, and the purpose of heating all parts of the industrial robot is achieved.
Heating components are loaded on a heating layer of the protective clothing, and when the heat tracing band is adopted, the heat tracing band is coated by twill all-cotton fabric (has good air permeability and moisture permeability, high strength and bending resistance), so that the friction is reduced, and the service life is prolonged. The heat tracing band is fixed on the inner layer of the protective clothing in an S-shaped distribution, so that the contact area of the heat tracing band is increased, and the aim of quickly raising the temperature is fulfilled. The theoretical maximum heating temperature of the heat tracing band is 75 ℃. And a regional heating mode is adopted, so that heating is fully performed according to the heat requirements of different parts of the robot. The joint part of the robot is a first area, the connecting rod part of the mechanical arm is a second area, and the motor part is a third area. The heat tracing bands in the first area are distributed most densely, and the heat source is strongest; the second in the area, the third in the area, and the weakest in the heat source.
The protective clothing is of a split structure penetrating through the four-axis robot, wherein the heating layer is divided into two parts, the first part is arranged on a first shaft and a second shaft of the four-axis robot, and the second part is arranged on a fourth shaft of the four-axis robot;
the protective clothing is a split structure arranged on the six-axis robot in a penetrating mode, the heating layer is a three-part structure, the first part is arranged on a first shaft and a second shaft of the six-axis robot, the second part is arranged on a third shaft and a fourth shaft, and the third part is arranged on a fifth shaft and a sixth shaft.
The protective clothing and the corresponding position of the robot joint form an organ-shaped folding structure 6, so that the flexible rotation of the robot is not influenced by the protective clothing.
The temperature control system comprises a manual operator, a wiring terminal and a temperature sensor, can detect multiple paths of temperatures, can control the start and stop of the heater according to the real-time temperature, and can set and read parameters.
The manual operator can set the starting temperature of the heater and the running return difference temperature of the heater, read and display the temperature measured by each sensor in real time in a rolling manner, and an indicator lamp on the manual operator has an alarm function. General requirements of manual operators:
1) adopting an MODBUS communication protocol;
2) the wiring mode adopts a terminal strip;
3) the material of the appearance piece is SGCC material, and powder spraying treatment is carried out
The wiring terminal comprises a power supply control terminal and a temperature sensor wiring terminal. The power control terminal is connected with the heating component, and can control the heating component to start or stop heating. The temperature sensor wiring terminal can be accessed to 3 paths of sensors which are independently controlled, and the temperature of the three areas is measured respectively. The control logic is as follows:
1) when the temperature of the main control sensor is less than or equal to the starting temperature (default 10 ℃) of the heater and the running return difference temperature (default 5 ℃) of the heater, the heater is started to heat the system;
2) when the temperature of the main control sensor is larger than or equal to the set temperature (default 10 ℃) of the heater and the running return difference temperature (default 5 ℃) of the heater, the heater stops.
Controlling system parameters:
1) voltage: 220V plus or minus 20 percent;
2) maximum power: 4000W;
3) maximum temperature rise temperature: 75 ℃;
4) starting temperature: 10 ℃;
5) temperature precision: 0.5 ℃.
The remote monitoring system can display all paths of temperature data monitored by the control system in real time and display the temperature data on the electronic screen. The temperature can also be monitored by using a mobile phone by downloading relevant software. The user needs to define the upper and lower temperature limits by self, the monitoring system can actively identify the abnormal value and send an alarm, the user can conveniently take measures in time, the measured normal value is displayed as green, and the abnormal value is displayed as red.
The system widens the application range of the industrial robot, saves the enterprise cost, and improves the service life and the working precision of the robot.
The system solves the problem that the industrial robot cannot work normally in a low-temperature environment, uses the heating tracing band heating technology to manufacture one set of robot protective clothing, achieves the aim of heating all parts of the industrial robot, designs a heating starting and control system for solving the overheating phenomenon, controls the heating tracing band independently in different areas, starts the heating tracing band when the temperature is lower than a set value, stops heating when the temperature is higher than the set value, avoids overheating of local areas, damages the robot and causes resource waste.
A temperature monitoring system is designed, so that the temperature of each part can be detected and monitored in real time, intelligent control is realized, and remote monitoring is realized;
the heating of subregion, key positions such as robot joint strengthen the heat source, and the motor part operation is the heat production by oneself, consequently weakens the heat source, and robot arm portion heats normally.
While the preferred embodiments of the present invention have been described in detail, it will be understood by those skilled in the art that the invention is not limited to the embodiments disclosed, and that various changes and modifications may be made, which are within the scope of the appended claims.
Claims (6)
1. An intelligent temperature control protection system of a robot is characterized by comprising a protective clothing arranged outside the robot, a temperature control device for setting and reading parameters of the protective clothing and realizing the temperature control of the protective clothing by starting and stopping, and a remote monitoring device for displaying the temperature control device in real time;
the protective clothing comprises inlayer (1), zone of heating (2), heat preservation (3) and thermal-insulated outer layer (4) quadruple, wherein:
the inner layer (1) is a Kevlar fiber composite material layer;
the heating layer (2) is a twill all-cotton fabric layer, a heating component is arranged in the heating layer (2), and the temperature of the heating component arranged at the joint part of the robot is higher than the temperature of the heating component arranged at the connecting rod part of the mechanical arm of the robot;
the heat-insulating layer (3) is a nylon fabric layer with a double-layer structure, and a cotton layer is filled in the double-layer structure;
the surface layer of the heat insulation outer layer (4) is coated with a Kevlar metal coating composite material layer;
the temperature control device comprises a manual operator, a wiring terminal and a temperature sensor;
the manual operator is used for setting the starting temperature of the heater and the running return difference temperature of the heater, reading and displaying the temperature measured by each path of temperature sensor in a rolling mode in real time, an indicator lamp with an alarm function is arranged on the manual operator, and the general requirements of the manual operator are as follows: a) adopting an MODBUS communication protocol, b) adopting a terminal row in a wiring mode, and c) using an SGCC material to spray powder on the shell;
binding post includes power control terminal and temperature sensor binding post, and wherein power control terminal connects heating components and parts, starts or stops the heating, and temperature sensor binding post inserts three routes independent control's sensor, measures the temperature in robot joint position department, robotic arm connecting rod portion department and the three region of motor position department respectively, and control logic is: the control logic is as follows: when the temperature of the main control sensor is less than or equal to the starting temperature of the heater minus the running return difference temperature of the heater, the heater is started to heat the system, when the temperature of the main control sensor is greater than or equal to the setting temperature of the heater plus the running return difference temperature of the heater, the heater is stopped, and the parameters of the control system are a) voltage: 220V ± 20V, b) maximum power: 4000W, c) maximum temperature rise temperature: 75 ℃, d) start-up temperature: 10 ℃; e) temperature precision: 0.5 ℃;
the remote monitoring system displays the temperature data monitored by the control system in real time, displays the temperature data on an electronic screen, and downloads RS485 communication software through a mobile phone or a mobile device to monitor the temperature.
2. The intelligent robot temperature-control protection system according to claim 1, wherein elastic bands (5) are sewn at the corresponding positions of the four layers of the protection clothes and the lower hem of the robot, and magic tapes are sewn along the opening of the protection clothes.
3. The system according to claim 1, wherein the heating component is a heat tracing band, the heat tracing band is arranged in an s-shaped disc curve shape, and the density of the heat tracing band arranged at the joint part of the robot is higher than that of the heat tracing band arranged at the connecting rod part of the robot manipulator.
4. The intelligent robot temperature-control protection system according to claim 1, wherein the protective clothing is a split structure that is arranged on a four-axis robot in a penetrating manner, wherein the heating layer is divided into two parts, the first part is arranged on a first shaft and a second shaft of the four-axis robot, and the second part is arranged on a fourth shaft of the four-axis robot.
5. The intelligent robot temperature-control protection system according to claim 1, wherein the protective clothing is a split structure that is arranged on a six-axis robot in a penetrating manner, wherein the heating layer is composed of three parts, the first part is arranged on a first shaft and a second shaft of the six-axis robot, the second part is arranged on a third shaft and a fourth shaft, and the third part is arranged on the fifth shaft and the sixth shaft.
6. The intelligent robot temperature-control protection system according to claim 1, wherein the protection suit forms an organ-shaped folding structure (6) corresponding to the joints of the robot.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109746941A (en) * | 2019-01-14 | 2019-05-14 | 上海春雨自动化设备防护技术有限公司 | A kind of intelligent robot temperature control guard system |
| CN111707308A (en) * | 2020-05-30 | 2020-09-25 | 松灵机器人（东莞）有限公司 | Wireless detector for mobile robot |
-
2019
- 2019-01-14 CN CN201920061331.4U patent/CN210336015U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109746941A (en) * | 2019-01-14 | 2019-05-14 | 上海春雨自动化设备防护技术有限公司 | A kind of intelligent robot temperature control guard system |
| CN109746941B (en) * | 2019-01-14 | 2024-03-26 | 上海春雨自动化设备防护技术有限公司 | Intelligent temperature control protection system for robot |
| CN111707308A (en) * | 2020-05-30 | 2020-09-25 | 松灵机器人（东莞）有限公司 | Wireless detector for mobile robot |
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