CN210333760U

CN210333760U - Integral embossing roll

Info

Publication number: CN210333760U
Application number: CN201921266794.0U
Authority: CN
Inventors: 陈建忠; 柯褔安
Original assignee: Fujian Lianshun Iron Forging Co Ltd
Current assignee: Fujian Lianshun Iron Forging Co Ltd
Priority date: 2019-08-07
Filing date: 2019-08-07
Publication date: 2020-04-17
Anticipated expiration: 2029-08-07

Abstract

The utility model belongs to metal machining without cutting; in particular to embossing rolls. The integral embossing roller is characterized in that the roller consists of a central shaft and a bearing, two ends of the central shaft are roller necks, the roller necks are used for mounting the bearing, grooves are machined on the surface of the middle part of the central shaft, a plurality of grooves are distributed at equal intervals, and adjacent grooves are spaced by cylindrical sections. The utility model has the advantages of simple and compact structure, working areas with the same length, capability of arranging more rolling grooves, easy assembly, high finished product rate of processed products and no pattern dislocation and torsional deformation; the integral die has good rigidity and high strength, and compared with the bushing combined roller, the bushing replacing time is saved, and the time is saved; the roller can be reprocessed and used after being worn; the integral roller has the same axial size, and the number of arranged and processed wires is more than that of the bushing type roller, so that the production efficiency of the integral roller is high.

Description

Integral embossing roll

Technical Field

The utility model belongs to metal machining without cutting; in particular to embossing rolls.

Background of the invention

As shown in fig. 1-5, the roll is the main working component and tool for producing continuous plastic deformation of metal on the rolling mill, and mainly comprises three parts of central shaft 1, bush 3 and bearing 2, as shown in fig. 1, a plurality of bush pieces are sleeved outside the central shaft, the central shaft and the bush pieces are positioned and driven by flat key 5, the bush pieces are the middle parts of the roll actually participating in rolling metal, grooves 31 are processed on the surface of the bush pieces at intervals, smooth cylindrical sections 32 are arranged at two ends of the grooves and between the two grooves, generally, one bush piece has two grooves, and two ends of the central shaft are necks 11 for mounting the bearing. The central shaft and the bushing are formed by mechanical processing and assembling, the two ends are locked by the nuts 7, and the bushing has offset in the axial direction or the circumferential direction (radial direction) of the central shaft due to the processing error of the end face of the bushing and the installation clearance, so that the upper and lower patterns of a product are staggered in the process of rolling metal wires, torsional deformation occurs, and the rejection rate is high. As shown in fig. 4 and 5, the sides 311 of the groove are perpendicular to the center line, and the profile is easy to slip when entering. The rolls may be arranged in two, three, four or more rolls in the mill stand.

Disclosure of Invention

An object of the utility model is to overcome the defect that current metal wire rolling process exists, provide one kind and can better overcome the rolling torsional deformation of metal, the integral knurling roll of upper and lower decorative pattern dislocation to improve the yield.

The utility model discloses the technical scheme who adopts is an integral knurling roll, and its main points lie in that the roll comprises center pin and bearing two parts, and the both ends of center pin are the roll neck, and the roll neck is used for installing the bearing, and the surface machining at center pin middle part has surface machining to have the mangle, and interval distribution such as multichannel mangle is spaced apart by the cylinder section between adjacent mangle.

The utility model discloses an improve on prior art's basis, from structural two into one with the center pin with inlaying the cover, improve the one-piece type, the cover is inlayed in the cancellation, also need not the nut and fixes, directly has the mangle at center pin surface machining, eliminates fit clearance like this, solves product decorative pattern dislocation, torsional deformation's defect. The two end faces of the current insert sleeve are cylindrical sections, the distance between the grooves of the two insert sleeves is large, the distance between the two grooves in a single insert sleeve is short, the distance between the grooves is uneven, and the space between the grooves is even and compact.

The pressing dies for processing the surfaces of the two sides of the rolling groove are male dies, the height of the male dies is greater than the designed pattern depth, and the height difference between the male dies and the designed pattern depth is 5-10 percent of the designed pattern depth. The pressed patterns are clear.

The height of the male die is larger than the designed pattern depth, and the height difference between the male die and the pattern depth is 5-10% of the designed pattern depth.

The side edge of the rolling groove inclines to the two sides and is trumpet-shaped. The top end of the rolling groove is outwards expanded to facilitate extrusion and guiding, and meanwhile, the top end of the rolling groove is also a body accommodating part for the allowance after the material is extruded, so that the internal stress of the material is reduced.

The included angle between the side edge of the rolling groove and the central line of the roller body is 95-100 degrees.

The utility model has the advantages of simple and compact structure, working areas with the same length, capability of arranging more rolling grooves, easy assembly, high finished product rate of processed products, no pattern dislocation and no torsional deformation; 2) the integral die has good rigidity and high strength, and the stability of the product quality is easily ensured; 3) compared with the bushing combined roller, the bushing changing time does not exist, and the time is saved; 4) the roller die can be reprocessed and reused after being worn; 5) the integral roller has the same axial size, and the number of arranged and processed wires is more than that of the bushing type roller (the bushing is generally formed by multiple sections, and the number of correspondingly arranged and processed wires is reduced), so that the integral roller has high production efficiency.

Drawings

FIG. 1 is a schematic view of a conventional roll

FIG. 2 is a sectional view taken along line B-B of FIG. 1

FIG. 3 is an enlarged view of C of FIG. 1

FIG. 4 is a cross-sectional view taken along line E-E of FIG. 1

FIG. 5 is a sectional view taken along line F-F of FIG. 1

FIG. 6 is a schematic structural diagram of the present invention

FIG. 7 is a sectional view taken along line A-A of FIG. 6

FIG. 8 is an enlarged view D of FIG. 6

FIG. 9 is a sectional view taken along line G-G of FIG. 6

FIG. 10 is a sectional view taken along line H-H of FIG. 6

Wherein: 1 center shaft 11 roll neck 2 bearing 3 is inserted with 31 rolling groove 311 side 32 cylindrical section 4 punch 5 flat key 7 nut.

Detailed Description

The present invention will be described in detail with reference to the drawings, which illustrate embodiments that will enable those skilled in the art to understand the present invention without limiting the invention in any way

As shown in fig. 6-10, an integral embossing roller is an improvement on the basis of the prior art, and comprises a central shaft and bearings, wherein two ends of the central shaft 1 are provided with a roller neck 11 for mounting the bearing 2, the surface of the middle part of the central shaft is provided with grooves 31, a plurality of grooves are distributed at equal intervals, and adjacent grooves are separated by cylindrical sections 32. The utility model discloses unite two into one the center pin and inlay the cover, improve the integral type, cancel and inlay cover, parallel key, nut, directly at the center pin surface machining grooving.

The pressing dies for processing the surfaces of the two sides of the rolling groove are male dies 4, the height of the male dies is larger than the designed pattern depth, and the height difference of the male dies and the designed pattern depth is 5-10 percent of the designed pattern depth. The pressed patterns are clear. The sides 311 of the grooves are inclined to both sides and are trumpet-shaped. The included angle between the two side edges of the rolling groove and the central line of the roller body is 95-100 degrees.

The material of the central shaft is composed of low-nickel nodular infinitely chilled cast iron, and the alloy cast iron comprises the following components: c: 3.65%, Si: 1.65%, Mn: 0.96%, Ni: 0.81%, Cr: 0.91%, Mo: 0.39%, Re: 0.025%, Mg: 0.055%, P0.21%, S0.007%.

In the embodiment, the diameter of the central shaft is 300mm, the depth of the rolling groove is 13-20mm, when the depth of the rolling groove is less than 13mm, the rolling groove is processed, the rolling groove is deepened to 20mm, the rolling groove is reused, and thus, the roller die is worn and can be reprocessed and reused for at least more than 5 times.

The rest of the parts which are not described are the same as the prior art.

Above embodiment only is for explaining the utility model discloses a technical thought can not be injectd with this the utility model discloses a protection scope, all according to the utility model provides a technical thought, any improvement of doing on technical scheme basis and equal replacement all fall into within the protection scope of the utility model.

Claims

1. An integral embossing roll, characterized in that: the roller consists of a central shaft and a bearing, wherein two ends of the central shaft are provided with roller necks, the roller necks are used for mounting the bearing, the surface of the middle part of the central shaft is provided with grooves, a plurality of grooves are distributed at equal intervals, and adjacent grooves are spaced by cylindrical sections.

2. The integrated embossing roll of claim 1, wherein: the pressing dies for processing the surfaces of the two sides of the rolling groove are male dies, the height of the male dies is greater than the designed pattern depth, and the height difference between the male dies and the designed pattern depth is 5-10 percent of the designed pattern depth.

3. The integrated embossing roll of claim 1, wherein: the side edge of the rolling groove inclines to the two sides and is trumpet-shaped.

4. An integral embossing roll as claimed in claim 3, wherein the included angle between the sides of the grooves and the centre line of the roll body is in the range of 95 ° to 100 °.