CN210328584U

CN210328584U - Corn peeling machine with cleaning device

Info

Publication number: CN210328584U
Application number: CN201921283236.5U
Authority: CN
Inventors: 王梦宇
Original assignee: Tangshan Ruhui Corn Product Technology Development Co ltd
Current assignee: Tangshan Ruhui Corn Product Technology Development Co ltd
Priority date: 2019-08-08
Filing date: 2019-08-08
Publication date: 2020-04-17
Anticipated expiration: 2029-08-08

Abstract

The utility model relates to a maize decorticator with belt cleaning device, including frame and the box of setting in the frame, set up toggle device and just to toggle device's spray set in the box, toggle device includes stirring board and drum, and drum bottom surface one side is just to the peeling device export in the box, and the drum bottom surface is close to peeling device export one side and sets up the discharge gate of decorticator, and the stirring board is at the drum internal rotation. The utility model discloses have the effect of wasing, edulcoration to the maize.

Description

Corn peeling machine with cleaning device

Technical Field

The utility model belongs to the technical field of agricultural product processing machinery's technique and specifically relates to a maize decorticator with belt cleaning device is related to.

Background

Corn is used as a main food product and is a large variety in the market, and with the continuous deepening of the corn processing industry and the continuous expansion and extension of the industrial chain, a plurality of corn processing devices such as a corn husker are derived, and the corn husker can clean the corn husks, so that the corn husker is convenient to further process.

The utility model discloses a have the chinese utility model patent of grant bulletin number CN203467231U at present disclose a maize decorticator with belt cleaning device, including hopper, rubber rubbing roller, drive mechanism and frame, two parallel rubber rubbing rollers rotate to be connected in the frame, set up the muscle roller of two parallels between two rubber rubbing rollers, all set up spiral rib and rubber rubbing block on two muscle rollers, spiral rib on two muscle rollers revolves to opposite, and drive gear is connected to the roller that two muscle were rolled to intermeshing, sets up the hair-dryer below rubber rubbing roller. The transmission mechanism drives the rib roller to rotate, the rubber rubbing roller is attached to the rib roller and rotates along with the rib roller, when the corn is put on the rib roller, the corn husks are peeled off by the rubber rubbing block and the rubber rubbing roller and are blown out of the frame through the blower, and the peeled corn is transmitted out of the peeling machine through the spiral ribs.

The corn peeled by the corn peeling machine has more dust on the surface and impurities, and when the corn raw material needs to be washed and subjected to impurity removal in the corn product processing, the corn peeling machine cannot meet the processing requirement.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a maize decorticator with belt cleaning device, it has the effect of wasing, edulcoration to the maize.

The above utility model discloses an above-mentioned utility model purpose can realize through following technical scheme: the utility model provides a maize decorticator with belt cleaning device, includes the frame and sets up the box in the frame, sets up toggle gear in the box and just to toggle gear's spray set, and toggle gear includes stirring board and drum, and drum bottom surface one side is just to the peeling apparatus export in the box, and the drum bottom surface is close to peeling apparatus export one side and sets up the discharge gate of decorticator, and the stirring board deviates from the discharge gate direction in the drum and rotates, and the drum bottom surface sets up the screen panel, sets up the storage water tank under the drum, and the storage water tank bottom sets up.

Through adopting above-mentioned technical scheme, the maize of peeling off drops on the drum, and toggle arrangement promotes the maize and rotates according to the direction of keeping away from the discharge gate on the drum, washs through spray set, carries out the box until through the discharge gate, and waste water after the washing leaks in the screen panel collects the storage water tank, and waste water passes through outlet pipe discharge storage water tank. After the corn is peeled, the corn is cleaned, so that the next processing step is facilitated.

The utility model discloses further set up to: the spraying device comprises a water inlet pipe, a water spraying frame and a spraying head, the water inlet pipe is arranged on a top cover opposite to the discharge port, the water spraying frame gathers to the center of the cylinder, the spraying head is arranged on the water spraying frame, and a water leakage groove is formed in the top cover corresponding to the water spraying frame.

Through adopting above-mentioned technical scheme, the inlet tube is intake, and the shower head drenches the water in the inlet tube on the maize of conveyer belt through the basin that leaks.

The utility model discloses further set up to: the poking plate is four vertical plates which are vertical to each other, the width of the poking plate is fixed on the shaft, and the top cover is provided with a second motor connected with the shaft.

Through adopting above-mentioned technical scheme, the setting plate is close to the axle combination and is in the same place, stirs the maize and moves on the drum, and four mutually perpendicular setting plates are washd the maize in batches and are handled, promote easily again, alleviate transmission burden.

The utility model discloses further set up to: the bottom of the cylinder is provided with a partition plate, and leak holes are uniformly distributed in the partition plate.

Through adopting above-mentioned technical scheme, when wasing the maize, for accepting garrulous kernel of corn, avoid falling into storage water tank or decorticator inside, set up the baffle and hold the piece and catch, convenient clearance and reduction loss of skinning. The leakage hole is arranged on the clapboard so that the waste water can smoothly flow into the water storage tank.

The utility model discloses further set up to: the peeling device is arranged on the rack and comprises rubber rubbing rollers, rib rollers and a transmission mechanism, the two parallel rubber rubbing rollers are rotatably connected to the rack, the rubber rubbing rollers are formed by overlapping and sleeving rubber wafers with uniformly distributed notches on a mandrel, the two parallel rib rollers in contact with the rubber rubbing rollers are arranged between the two rubber rubbing rollers, spiral ribs and rubber rubbing blocks are arranged on the two rib rollers, the spiral ribs on the two rib rollers are opposite in rotating direction, gears are sleeved at one ends of the two rib rollers, the two gears are meshed, and the transmission mechanism drives one of the two rib rollers to rotate.

Through adopting above-mentioned technical scheme, a muscle roller of drive mechanism drive rotates, and another muscle roller is along with the meshing transmission antiport of gear, and the rubber rubbing block rubs the maize crust at the rotatory in-process of muscle roller, and the spiral rib is along with the rotation of muscle roller with the maize export of going into the hopper transmission to the peeling apparatus. The rubber rubbing roller is contacted with the rib roller, is driven to rotate and reversely rotates relative to the adjacent rib roller, and the rubber round sheets with uniformly distributed notches on the rubber rubbing roller rub the surface of the corn, so that the corn husks are peeled off.

The utility model discloses further set up to: the transmission mechanism is installed at one end of the rack and comprises a first motor, a belt and a driven wheel, the first motor is connected with the belt, the belt is sleeved on the driven wheel, and the driven wheel is connected with a shaft of one of the two rib rollers.

By adopting the technical scheme, the shaft of the motor drives the belt to move, the belt drives the driven wheel to rotate, the driven wheel enables the shaft of the rib roller to rotate, and the rib roller also rotates, so that the transmission mechanism provides power for the peeling device.

The utility model discloses further set up to: the peeling device also comprises a leaf outlet bottom cover which is positioned below the rubber rubbing roller and the rib roller and inclines to one side of the box body.

By adopting the technical scheme, the corn husks are dropped on the leaf outlet bottom cover and are discharged out of the husking machine along with the inclined leaf outlet bottom cover, so that the corn husks can be continuously discharged, and the corn husks are prevented from being blocked under the rubber rubbing roller and the rib roller.

The utility model discloses further set up to: the peeling device further comprises a fan cover, the fan cover is arranged on the rack and located on one side where the higher side of the leaf outlet bottom cover is located, the fan cover is connected with the transmission mechanism, and the fan cover is opposite to the inclined plane of the leaf outlet bottom cover.

By adopting the technical scheme, the transmission mechanism drives the fan shaft of the fan cover to rotate, and air is exhausted from the fan cover. Because the blade discharging speed of the blade outlet bottom cover is lower, the air blowing port of the fan cover is over against the inclined plane of the blade outlet bottom cover, and the blade discharging speed is accelerated.

To sum up, the utility model discloses a beneficial technological effect does:

1. corn husks are rubbed off by a rubber rubbing roller and a rib roller which rotate in a peeling device and are discharged out of the peeling device through a leaf outlet bottom cover and a fan cover, and the peeled corns are conveyed into a cleaning device by spiral ribs;

2. the maize passes through conveyor belt discharge decorticator after spray set's washing, and waste water is retrieved into the storage water tank, and the crushed aggregates is collected to the baffle, washs dust, the piece on maize limit surface, conveniently carries out processing on next step.

Drawings

Fig. 1 is a schematic view of the overall structure of the present embodiment.

Fig. 2 is a schematic structural view of the peeling apparatus in this embodiment.

FIG. 3 is a schematic view of the structure of the rubber disk in this embodiment.

Fig. 4 is a schematic structural view of the transmission mechanism in the present embodiment.

Fig. 5 is a schematic view of the entire internal structure of the cleaning apparatus in this embodiment.

Fig. 6 is a schematic structural diagram of the cleaning apparatus in this embodiment after the top cover is removed.

Fig. 7 is a schematic structural diagram of the spraying device in the embodiment.

Fig. 8 is a schematic structural view of the separator in the present embodiment.

In the figure, 1, a frame; 2. a box body; 3. a peeling device; 31. a feed hopper; 32. rubber rubbing rollers; 321. a first rubbing roller; 322. a second rubbing roller; 323. a rubber wafer; 33. a rib roller; 331. a rib roller; 332. a second rib roller; 333. a spiral rib; 334. a rubber rubbing block; 34. a leaf outlet bottom cover; 35. a fan guard; 36. an outlet of the peeling device; 4. a transmission mechanism; 41. a first motor; 42. a belt; 43. a driven wheel; 44. a first gear; 45. a second gear; 5. a cleaning device; 51. a spraying device; 511. a water inlet pipe; 512. a water spraying frame; 513. a shower head; 514. a water leakage groove; 515. a brush; 52. a shifting device; 521. a second motor; 522. a shaft; 523. a poking plate; 524. a cylinder; 525. a top cover; 526. a mesh enclosure; 53. a water storage tank; 531. a water outlet pipe; 54. a partition plate; 541. a leak hole; 542. a handle; 6. And (4) a discharge port.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

Referring to fig. 1, for the utility model discloses a maize decorticator with belt cleaning device, including frame 1, box 2, peeling means 3 and belt cleaning device 5, box 2 installs in frame 1, and peeling means 3 and belt cleaning device 5 all set up in frame 1 to install in box 2, peel the process before belt cleaning device 5.

Referring to fig. 1 and 2, the peeling apparatus 3 includes a feeding hopper 31, a rubber rubbing roller 32, a rib roller 33 and a transmission mechanism 4, the feeding hopper 31 is disposed at one end of the box 2, two parallel rubber rubbing rollers 32 are disposed on the frame 1, the rubber rubbing rollers 32 are formed by overlapping rubber wafers 323 with uniformly distributed gaps on a mandrel (refer to fig. 3), and can rotate around the mandrel, and are a first rubbing roller 321 and a second rubbing roller 322 respectively. Two parallel rib rollers 33 are arranged between the two rubber rubbing rollers 32 and are respectively a first rib roller 331 and a second rib roller 332, spiral ribs 333 and rubber rubbing blocks 334 are arranged on the surfaces of the first rib roller 331 and the second rib roller 332, the spiral ribs 333 rotate along with the rib rollers 33 to play a transmission role, and the rubber wafers 323 and the rubber rubbing blocks 334 rub the surfaces of the corn husks to rub the corn husks. One end of the first rib roller 331 is sleeved with the first gear 44, one end of the second rib roller 332 is sleeved with the second gear 45, and the first gear 44 is meshed with the second gear 45.

Referring to fig. 2 and 4, the transmission mechanism 4 is mounted on the frame 1 at the end of the feeding hopper 31, and includes a first motor 41, a belt 42 and a driven wheel 43, the first motor 41 drives the driven wheel 43 to rotate through the belt 42, the driven wheel 43 drives the first rib roller 331, the first rib roller 331 drives the first gear 532 to rotate, the first gear 532 drives the second gear 532 to rotate in the opposite direction, so that the first rib roller 331 and the second rib roller 332 rotate outward away from the middle line where the two contact. The two rubber rubbing rollers 32 are in contact with the adjacent rib rollers 33, and both of them rotate in the opposite direction to the rib rollers 33.

Referring to fig. 1 and 4, the peeling device 3 further comprises a leaf outlet bottom cover 34 and a fan cover 35, the leaf outlet bottom cover 34 is a rectangular plate and is positioned below the rubber rubbing roller 32 and the rib roller 33 and inclined towards one side of the box body 2, and corn husks fall on the leaf outlet bottom cover 34 from the rubber rubbing roller 32 and the rib roller 33. The fan cover 35 is positioned at one side of the higher side of the leaf outlet bottom cover 34, the fan cover 35 drives the shaft to rotate through the belt 42, the fan is arranged in the fan cover 35 to rotate along with the shaft to exhaust air, the fan cover 35 is opposite to the inclined plane of the leaf outlet bottom cover 34 to blow corn husks out of the peeling machine, and the peeled corn is conveyed to the outlet 36 of the peeling device by the spiral ribs 333 on the rotating rib roller 33 (refer to fig. 2).

Referring to fig. 5 and 6, the cleaning device 5 includes a shifting device 52, the shifting device 52 includes a top lid 525 and a cylinder 524, the cylinder 524 includes a bottom surface and a side surface, the edge of the cylinder 524 is opposite to the outlet 36 of the peeling device and is fixed on the box body 2, so that the corn after peeling can directly fall into the shifting device 52, the discharge port 6 of the peeling machine is arranged on the bottom surface of the cylinder 524 close to the outlet 36 of the peeling device, the bottom surface of the cylinder 524 is a mesh enclosure 526, a fan-shaped notch is arranged on the mesh enclosure 526, the notch is located above the discharge port 6, and the mesh size of the mesh enclosure 526 can make the corn kernels and impurities leak down. The side of the cylinder 524 facing the inside of the cylinder 524 is provided with a brush 515 for cleaning impurities on the surface of the corn. A top cap 525 is positioned on top of the cylinder 524.

The toggle device 52 further comprises a toggle plate 523, the toggle plate 523 is arranged in the cylinder 524, the toggle plate 523 is four vertical plates which are perpendicular to each other, the vertical side of the toggle plate 523 is the width of the vertical side and is fixed on a shaft 522, the shaft 522 is driven by a second motor 521 fixed on a top cover 525 to rotate, the side of the toggle plate 523, which is far away from the top cover 525, is the length of the side of the top cover 525 and is attached to the bottom surface of the cylinder 524, the length of the width of the toggle plate 523 is the same as the length of a bus on the side surface of the cylinder 524, and the length of the toggle plate 523 is. When the corn enters the cylinder 524 from the outlet 36 of the peeling device, the stirring plate 523 rotates to stir the corn, so that the corn is driven on the mesh enclosure 526 until the corn falls out of the fan-shaped gap and enters the discharge hole 6, the crushed corn grains leak down from the mesh enclosure 526, and the stirring process and the peeling device 3 can work continuously.

Referring to fig. 7, the cleaning device 5 further includes a spraying device 51, the spraying device 51 includes a water inlet pipe 511, two water spraying frames 512 and a spraying head 513, referring to fig. 5, the water inlet pipe 511 extends into the same horizontal plane with the bottom surface of the cylinder 524 from the outside of the box body 2, two water spraying frames 512 extend out towards the center of the cylinder 524, the two water spraying frames 512 are arranged on one side away from the discharge hole 6, the spraying head 513 is arranged on each water spraying frame 512 and is right opposite to the cylinder 524, a water leakage groove 514 is arranged on the top cover 525 corresponding to the water spraying frame 512, when the corn is stirred by the stirring device 52 to pass through the cylinder 524, the corn passes through the water leakage groove 514, and the water sprayed.

Referring to fig. 5 and 6, the cleaning device 5 further includes a partition plate 54 and a water storage tank 53, the partition plate 54 is disposed on the box 2 below the cylinder 524 and the discharge port 6, and is inserted into the box 2, with the surface uniformly provided with leak holes 541 (refer to fig. 8), and one end adjacent to the outside of the box 2 is provided with a handle 542, which is convenient to be drawn out for processing. The partition plate 54 is used for receiving corn kernels and other debris, water for cleaning the corn can leak from the leakage hole 541 and flow into the water storage tank 53 positioned below the partition plate 54, the water storage tank 53 is formed by the bottom of the sealed box body 2, and the bottom of the water storage tank 53 is provided with a water outlet pipe 531 for adjusting the discharge of waste water.

The implementation principle of the embodiment is as follows: starting a first motor 41, wherein the first motor 41 drives a rubber rubbing roller 32 and a rib roller 33 to rotate, corn with skin is put into a peeling machine from a feed hopper 31, the corn skin is peeled off by a rubber wafer 323 and a rubber rubbing block 334 and is conveyed to an outlet 36 of a peeling device through a spiral rib 333; the corn husks fall onto the leaf outlet bottom cover 34, and the fan cover 35 blows the corn husks out of the husking machine.

The corn enters the cylinder 524 of the cleaning device 5 from the outlet 36 of the peeling device, the second motor 521 drives the shaft 522 to rotate, the shaft 522 drives the shifting plate 523 to rotate and rotate according to the extension direction of the major arc from the outlet 36 of the peeling device to the discharge hole 6, the corn slides on the bottom surface of the cylinder 524 under the pushing of the shifting plate 523, the spray head 513 sprays water to the corn in the sliding process of the corn, the waste water after washing the corn and the falling corn grains fall on the partition plate 54 through the mesh enclosure 526, the waste water flows into the water storage tank 53 through the leakage hole 541, and the water is discharged out of the water storage tank 53 after the water storage tank 53 is full of water.

When the insert plate has too many impurities and corn kernels, the drainage effect of the cleaning device 5 can be affected, the handle 542 is held by hand, the partition plate 54 is drawn out, and the impurities and the corn kernels on the partition plate 54 are collected and processed and then inserted back into the box body 2 again.

The embodiment of this specific implementation mode is the preferred embodiment of the present invention, not limit according to this the utility model discloses a protection scope, so: all equivalent changes made according to the structure, shape and principle of the utility model are covered within the protection scope of the utility model.

Claims

1. The utility model provides a maize decorticator with belt cleaning device, include frame (1) and box (2) of setting on frame (1), its characterized in that, set up toggle device (52) and just spray set (51) to toggle device (52) in box (2), toggle device (52) are including dialling board (523) and drum (524), drum (524) bottom surface one side is just to decorticator export (36) in box (2), drum (524) bottom surface is close to decorticator export (36) one side and sets up discharge gate (6) of decorticator, dialling board (523) internal rotation in drum (524).

2. The corn husker with the cleaning device according to claim 1, wherein the spraying device (51) comprises a water inlet pipe (511), a water spraying frame (512) and a spraying head (513), the water inlet pipe (511) is arranged on the top cover (525) opposite to the discharging port (6), the spraying head (513) is arranged on the water spraying frame (512), and a water leakage groove (514) is arranged on the top cover (525) corresponding to the water spraying frame (512).

3. The corn husker with washing apparatus of claim 1 wherein the driving plate (523) is fixed to the shaft (522), and the top cover (525) is provided with a second motor (521) connected to the shaft (522).

4. The corn husker with cleaning device of claim 1, wherein a partition plate (54) is arranged at the bottom of the cylinder (524), and the partition plate (54) is provided with a plurality of leakage holes (541) uniformly.

5. The corn husker with cleaning device of claim 1, the peeling device (3) is arranged on the machine frame (1), the peeling device (3) comprises rubber rubbing rollers (32), rib rollers (33) and a transmission mechanism (4), the two parallel rubber rubbing rollers (32) are rotatably connected on the machine frame (1), the rubber rubbing rollers (32) are formed by overlapping and sleeving rubber wafers (323) with uniformly distributed gaps on a mandrel, two parallel rib rollers (33) which are contacted with the rubber rubbing rollers (32) are arranged between the two rubber rubbing rollers (32), the two rib rollers (33) are both provided with a spiral rib (333) and a rubber rubbing block (334), the spiral rib (333) on the two rib rollers (33) have opposite rotation directions, one end of each rib roller (33) is sleeved with a gear, and the two gears are meshed, the transmission mechanism (4) drives one of the two rib rollers (33) to rotate.

6. The corn husker with the cleaning device according to claim 5, characterized in that the transmission mechanism (4) is installed at one end of the frame (1) and comprises a first motor (41), a belt (42) and a driven wheel (43), wherein the first motor (41) is connected with the belt (42), the belt (42) is sleeved on the driven wheel (43), and the driven wheel (43) is connected with the shaft of one of the two ribbed rollers (33).

7. A corn husker with a cleaning device according to claim 5 wherein the husking device (3) further comprises a leaf outlet cover (34) which is arranged below the rubber rubbing roller (32) and the rib roller (33) and is inclined towards one side of the box body (2).

8. The corn husker with the cleaning device according to claim 7, wherein the husking device (3) further comprises a fan cover (35), the fan cover (35) is positioned on the side where the higher side of the leaf outlet bottom cover (34) is positioned, the fan cover (35) is connected with the transmission mechanism (4), and the fan cover (35) is opposite to the inclined surface of the leaf outlet bottom cover (34).