CN210325456U - Three-phase three-dimensional non-circular transformer body structure - Google Patents

Three-phase three-dimensional non-circular transformer body structure Download PDF

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Publication number
CN210325456U
CN210325456U CN201920954208.5U CN201920954208U CN210325456U CN 210325456 U CN210325456 U CN 210325456U CN 201920954208 U CN201920954208 U CN 201920954208U CN 210325456 U CN210325456 U CN 210325456U
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coil
iron core
circular
phase
section
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CN201920954208.5U
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穆效平
孟坤
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Jiangsu Wuzhou Power Technology Co ltd
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Jiangsu Wuzhou Power Technology Co ltd
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Abstract

The utility model discloses a three-dimensional non-circular transformer ware body structure of three-phase includes an iron core and three coil, the iron core includes that three horizontal cross section is non-circular core post, and is three the coil encircles threely respectively the core post, it is three coil structure size is the same, and is three the horizontal cross section of coil is non-circular shape, and is three the horizontal cross section of coil all has an arc limit, and is three a peripheral circumcircle of definition of coil, and is three the arc limit of coil all with the circumcircle is tangent. By adopting the three-phase three-dimensional non-circular transformer body structure, various performances of the transformer can be effectively improved, and the manufacturing cost of the transformer is reduced.

Description

Three-phase three-dimensional non-circular transformer body structure
Technical Field
The utility model relates to a transformer technical field, more accurate saying so relates to a three-phase three-dimensional non-circular transformer ware body structure.
Background
Along with the continuous development of economy in China, the attention on environmental protection is also continuously improved. In the field of transformers, along with the gradual implementation of transformer energy efficiency standards and promotion plans, the requirements on energy consumption and noise of the transformers are further improved, and how to research and manufacture efficient and energy-saving transformers is the focus of attention of the whole transformer industry. Traditional transformer is mostly folding iron core structure, as shown in fig. 1, three-phase iron core and coil word are arranged, and iron core, coil are circular, and blanking piece type produces the waste material, and material utilization is about 95%, and iron core weight is heavier under the equal sectional area S, and no-load loss is great, and the three-phase magnetic circuit is asymmetric, and the long B looks magnetic circuit of AC looks magnetic circuit is shortest, and the three-phase is unbalanced, and no-load current, loss and third harmonic are great. The planar circular laminated iron core structure transformer can basically meet the S11 type energy efficiency requirement, is also a structure adopted by most transformer manufacturers at present, is difficult to have great breakthrough in the aspects of reducing loss, saving materials and the like due to the structural characteristics, and can meet the S13 type energy efficiency requirement, but has higher material cost. The main flow structure of the current S13 type product is a three-dimensional triangular transformer, the three-dimensional triangular circular iron core structure is shown in figure 2, A, B and C three-phase iron cores and coils are symmetrically arranged in a delta shape, three-phase magnetic circuits are completely and symmetrically balanced, harmonics have passages in respective phases, no-load current and third harmonics are reduced, the structure is compact, the sectional area of an iron yoke is half of that of a laminated iron core, a magnetic circuit L1 is L2 is L3, the weight of the iron core is lighter under the same sectional area S, no-load loss is reduced, but the coils are circularly distributed, on one hand, the magnetic circuit between two phases is limited to be not shortened, no-load loss is increased by using iron core materials, on the other hand, the inner sectional area of a circle is limited to be only rectangular or double-R type, the filling rate (S1/S2) of the same inner sectional area of the circle is lower, the smaller the inner sectional area S1 of the same, the no-load loss is increased after the unit iron core loss is increased, and if the magnetic flux density in a unit area is reduced, the number of turns of the coil needs to be increased to compensate, so that the weight of the coil wire material is increased, the material consumption is higher, and the energy efficiency is lower; since the variation in the sectional area of the core is limited and the coil is still circular, although advantageous over the conventional laminated core, the maximum advantage is not fully exerted, and there is still room for improvement. In conclusion, the structure of the transformer body is changed to optimize the structure of the transformer, so that various performances of the transformer can be improved.
SUMMERY OF THE UTILITY MODEL
In view of this, the main object of the present invention is to provide a three-phase three-dimensional non-circular transformer body structure, which includes an iron core and three coils, wherein the iron core includes a non-circular iron core column with three horizontal cross sections, three coils surround three iron core columns respectively, three coil structure sizes are the same, and three horizontal cross sections of the coils are non-circular shapes, three horizontal cross sections of the coils all have an arc-shaped edge, three coil peripheries define a circumcircle, and three arc-shaped edges of the coils are tangent to the circumcircle.
In order to achieve the above object, the utility model provides a three-dimensional non-circular transformer ware body structure of three-phase, including an iron core and three coil, the iron core includes that three horizontal cross section is non-circular iron core post, and is three the coil encircles threely respectively the iron core post, it is three coil structure size is the same, and is three the horizontal cross section of coil is non-circular shape, and is three the horizontal cross section of coil all has an arc limit, and is three a peripheral circumscribe of coil, and is three the arc limit of coil all with the circumscribe is tangent.
Preferably, the horizontal cross section of coil includes an integrative arc portion, a fillet and two connecting portion, the arc portion both ends are respectively through two connecting portion with the fillet is connected, the coil middle part has a round heart, the arc portion is kept away from the edge part of circle heart with external circle is tangent.
Preferably, the joint of the coil core and the coil is provided with an insulating cylinder.
Preferably, the coil is formed by winding a wire, and the wire comprises a copper strip and an insulating paint layer coated on the surface of the copper strip.
Preferably, the wires are wound on the surface of the insulating cylinder, the wires are divided into a plurality of groups and are respectively wound in a superposition mode along the direction far away from the insulating cylinder, and an interval insulating layer is arranged between every two groups of wires.
Preferably, the iron core includes three iron core frame, and is three two double-phase adjacent setting of iron core frame, the iron core frame has two frame limits that are parallel to each other, and is per two adjacent the combination of frame limit forms an iron core post, six the frame limit forms threely iron core post, three iron core post are article word form parallel arrangement, and three iron core post horizontal cross-section outside has an iron core circumscribed circle, and the horizontal cross-section of three iron core post all has the arc limit with iron core circumscribed circle coincidence.
Preferably, an oil passage is formed in a gap between adjacent horizontal sections of the two frame edges, a notch is formed at the intersection of the arc edge and the oil passage, a chamfer is formed at one end, away from the notch, of the horizontal section of the iron core column, and the iron core frame is formed by combining and overlapping multiple layers of sheet layers.
Compared with the prior art, the utility model discloses a three-phase three-dimensional non-circular transformer ware body structure's advantage lies in: the problem that the sectional area change of the three-dimensional triangular iron core is limited is solved by changing the shapes of the iron core and the coil and redesigning and transforming iron core equipment, and the capacity range of the three-dimensional transformer is expanded; under the requirement of the same performance parameters, the three-dimensional non-circular transformer body has the advantages of more compact structure, lighter weight, smaller volume, low no-load loss, low no-load current, high utilization rate of an iron core, lower manufacturing cost and better energy efficiency performance; three coils of the three-dimensional non-circular transformer body structure are abutted together through the partition plate, stress points are arranged in all directions, the balance is realized, the pressure resistance is high, and the short-circuit resistance can be high through the self structure of the coils.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic diagram of a laminated core structure of a transformer according to the prior art.
Fig. 2 is a schematic diagram of a triangular three-dimensional circular wound core structure of a transformer in the prior art.
Fig. 3 is a top view of a three-phase three-dimensional non-circular transformer body structure according to the present invention.
Fig. 4 is a top view of a coil of a three-phase three-dimensional non-circular transformer body structure according to the present invention.
Fig. 5 is a schematic cross-sectional view of a lead of a transformer body structure in the prior art.
Fig. 6 is a schematic cross-sectional view of a lead of a three-phase three-dimensional non-circular transformer body structure according to the present invention.
Fig. 7 is a schematic cross-sectional view of a coil of a prior art transformer body structure.
Fig. 8 is a schematic cross-sectional view of a coil of a three-phase three-dimensional non-circular transformer body structure according to the present invention.
Fig. 9 is a top view of an iron core of a three-phase three-dimensional non-circular transformer body structure according to the present invention.
Fig. 10 is a schematic cross-sectional view of an iron core column of a three-phase three-dimensional non-circular transformer body structure according to the present invention.
Fig. 11 is a coordinate diagram of the sectional area calculation of the core column of the three-phase three-dimensional non-circular transformer body structure of the present invention.
Fig. 12 is a schematic diagram illustrating the calculation of the sectional area of the core limb of the three-phase three-dimensional non-circular transformer body structure according to the present invention.
Detailed Description
As shown in 3, the utility model discloses a three-dimensional non-circular transformer ware body structure of three-phase includes an iron core and a coil group, the iron core includes three iron core post 20, and is three 20 structure sizes of iron core post are the same, and are three the setting that the equal perpendicular to horizontal plane of iron core post 20 is parallel to each other. The horizontal cross-sections of the three core legs 20 are all non-circular in shape. The horizontal cross-section of three of the core legs 20 has an arc-shaped edge. The coil assembly comprises three coils 30, the three coils 30 respectively surround the three iron core columns 20, and the three coils 30 are all perpendicular to a horizontal plane and arranged in parallel. The three coils 30 have the same shape and size, the horizontal cross sections of the three coils 30 are all non-circular, and the horizontal cross sections of the three coils 30 are all provided with an arc-shaped edge. Three spacers 40 are disposed between the three coils 30, respectively. The peripheries of the three coils 30 define a circumscribed circle 50, and the arc-shaped edges of the three coils 30 are tangent to the circumscribed circle 50. Under the condition of the same area, the longer the arc-shaped edge of the coil 30 tangent to the circumscribed circle 50, the smaller the corresponding circumscribed circle 50, and further, the smaller the volume of the three-phase three-dimensional non-circular transformer body structure, the less the required material, and the larger the body filling interest rate.
Specifically, the final core state of the coil 30 is related to the material selected by the coil 30 and the winding process thereof. In the manufacturing process of the three-phase three-dimensional non-circular transformer body, the coil 30 needs to be manufactured in a trial mode according to design data, the shape of the iron core column 20 is determined according to the shape of the coil 30, the iron core is manufactured, the coil 30 is wound on the three iron core columns 20 of the manufactured iron core, and the three partition plates 40 are installed, so that the three-phase three-dimensional non-circular transformer body structure is formed.
As shown in fig. 4, the horizontal cross section of the coil 30 includes an arc portion 31, a rounded portion 33, and two connecting portions 34, and both ends of the arc portion 31 are connected to the rounded portion 33 through the two connecting portions 34. The coil 30 has a center 32 in the middle, and an insulating cylinder 302 is provided at the connection between the center 32 and the coil 30. The core limb 20 is filled in the core ring 32. The edge of the arc portion 31 away from the center of circle 32 is tangent to the circumscribed circle 50. The two connecting portions 34 connect the two separators 40, respectively.
As shown in fig. 5, which is a schematic cross-sectional view of a coil wire 9 in the prior art, the coil wire includes a copper wire 7 and an insulating layer 8 covering the copper wire 7, the cross-section of the copper wire 7 is rectangular, the thickness is denoted as a, and the height is denoted as b. The insulating layer 8 is usually made of insulating paper with a thickness of 0.45 mm. The copper wire 7 in the prior art has a large thickness, the insulating paper coated outside the copper wire is also thick, and the coil formed by winding the coil wire in the prior art has a large thickness. When the non-circular coil is manufactured, the straight line part of the die is transited to the circular arc part in the winding process of the wire in the prior art, the wire cannot be tightly pressed layer by layer due to the thick thickness, and a long arc edge is difficult to form.
As shown in fig. 6, the coil 30 is formed by winding a wire 301, and the wire 301 includes a copper tape 3011 and an insulating paint layer 3012 coated on the surface of the copper tape 3011. Wherein the copper tape 3011 has a thickness denoted as c and a height denoted as d. The copper strip 3011 has a yield limit delta 0.2 in the range of 140 to 160N/mm2The semi-rigid copper strip ensures that the lead 301 is not easy to rebound after being wound, and meanwhile, the short circuit resistance is enhanced. The thickness of insulating paint layer 3012 is 0.1 mm. Compared with the wire in the prior art, the copper strip 3011 in the wire 301 has a smaller thickness c, a smaller thickness after winding, and the insulating paint layer 3012 has a smaller thickness, so that the requirement of better using for winding a non-circular coil can be met under the same sectional area (a x b x d) and electrical insulation strength.
As shown in fig. 7, which is a schematic cross-sectional view of a wound coil in the prior art, a plurality of coil wires 9 are wound on the surface of the insulating cylinder 11, and the coil wires 9 are wound in a plurality of layers in an overlapping manner in a direction away from the insulating cylinder 11, and an insulating layer 10 is disposed between each layer of the coil wires 9. And a layer of the interval insulating layer 10 is required to be added every time the coil conducting wire 9 is wound for one circle, so that the thickness of the coil is further increased.
As shown in fig. 8, the wires 301 of the present application are wound around the surface of the insulating cylinder 302, and the wires 301 are divided into a plurality of groups and are respectively wound in a stacked manner along a direction away from the insulating cylinder 302, and an insulating layer 302 is disposed between each group of wires 301. Effectively reducing the thickness of the wound wire 301
As shown in fig. 9 and 10, the iron core includes three iron core frames 10, the three iron core frames 10 have the same structural size, the three iron core frames 10 are arranged adjacent to each other in pairs, and the longitudinal sections of the three iron core frames 10 are triangle-like. Specifically, the core frame 10 has two parallel frame edges 11, the core frame 10 is formed by combining and stacking a plurality of laminated layers 111, each two adjacent frame edges 11 are combined to form a core limb 20, and the six frame edges 11 form three core limbs 20. The three core legs 20 have the same structural dimensions. The periphery of the horizontal cross section of the three core columns 20 defines an iron core circumcircle 21, and the horizontal cross sections of the three core columns 20 are partially tangent to the iron core circumcircle 21. The shapes and the sizes of the horizontal sections of the three core columns 20 are the same, the horizontal sections of the three core columns 20 are all non-circular, and the horizontal sections of the core columns 20 are provided with arc edges which are tangent to the core circumcircle 21. Specifically, the core limb 20 is formed by two frame edges 11 arranged closely, and an oil passage 202 is formed in a gap between the two adjacent frame edges 11. The contact portion of the horizontal section of the core limb 20 and the arc portion 31 has an arc edge 201. The intersection of the arc edge 201 and the oil passage 202 has a notch 203. The end of the core limb 20 remote from the gap 203 has a chamfer 204. The cross section of each layer of the sheet layers 111 constituting the frame edge 11 is quadrilateral, and the cross sections of the sheet layers 111 jointly form the cross section of the core limb 20. In order to fill the core limb 20 as much as possible in the core ring 302, the core limb 20 needs to be designed and manufactured by determining the shape and size of each layer of the sheet layers 111 according to the horizontal cross-sectional shape of the core ring 32, assembling all the sheet layers 111 together to form three core frames 10, and combining the three core frames 10 together to form three core limbs 20.
In order to determine the horizontal cross-sectional area of the core limb 20 and the shape and size of each of the sheet layers 111 constituting the core limb 20, it is necessary to calculate and determine the shape and size of the rim 11 constituting the core limb 20, and further, it is necessary to calculate and determine the shape and size of the sheet layers 111 constituting the rim 11. Referring to fig. 11 and 12, a specific calculation method is as follows.
Firstly, an x-axis coordinate system and a y-axis coordinate system are established on the horizontal section of the sheet layer 111, and the center of the iron core circumcircle 21 is taken as the origin of the coordinate system. The width of the oil passage 202 is set to u, the section of the oil passage 202 is provided with a central axis, and the included angle between the central axis and the x axis is 60 degrees. The longer side of each of the sheets 111 is parallel to the x-axis. The radius of the core circumcircle 21 is set as R. A small circle with the radius r is defined on the horizontal section of the frame edge 11, the small circle is tangent to the iron core circumcircle 21, and meanwhile, the small circle is tangent to the side edge of the frame edge 11 facing the window 13. The radius of the chamfer 204 is dr. The intersection point of the small circle and the arc edge 201 is denoted as D, and the intersection point of the D and the oil channel 201 along the x-axis direction is denoted as AD. A, A1, A2, A3, Am, AE1 and AE in FIG. 7 are all the intersection points of the sheet layers 111 and the oil passage 202, and B, C, F, F1, F2, F3, Fm, E1 and E in FIG. 7 are all the intersection points of the sheet layers 111 at the periphery of the horizontal section of the iron core column 20. Since the number of layers of the sheet layer 111 of the frame edge 11 is not fixed, it is necessary to determine the coordinates of the points in the coordinate system according to circumstances.
As shown in fig. 8, the layer height of the horizontal cross section of each of the sheets 111 is represented by δ n, which is δ 1, δ 2, δ 3, δ 4, δ 5, δ 6, δ m in this order, and the total layer thickness of all the sheets is δ. The layer width of the connection part of the sheet layers 111 is represented by B, and is sequentially B1, B2, B3, B4, B5, B6, B7 and Bn. Wherein Bn is the minimum, namely Bmin, and the maximum of the rest layer widths is marked as Bmax.
Specifically, the thickness Ph of the strip of material for which the sheet layer 111 is made can be determined according to the material of the iron core, and the area of the horizontal cross section of the frame edge 11 is calculated as follows.
The linear equation of the central axis of the oil passage 202 is as follows:
y=tan60°x(1)
the linear equation of the boundary line between the oil passage 202 and the frame edge 11 is:
y=tan60°x-(u/2)/cos60°(2)
the coordinate of the center of the chamfer 204 is recorded as dr (x)dr,ydr) Then the equation of the chamfer is: (x-x)dr)2+(y-ydr)2=dr2(3)
The coordinate value A (x) of A can be calculated by combining equations (2) and (3)A,yA)。
The equation of the circumscribed circle 21 of the iron core is as follows:
x2+y2=R2(4)
because the small circle is tangent to the iron core circumcircle 21, the coordinate r (x) of the center of the small circle can be obtained by equation (4) and calculation of the radius of the small circleor,yor) And the equation for the small circle is:
(x-xor)2+(y-yor)2=r2(5)
the coordinate value D (x) of D can be calculated by combining equations (4) and (5)D,yD)。
Since the small circle is tangent to the BC edge at the same time, the coordinate B (x) can be further calculatedB,yB)、 C(xC,yC)、F(xF,yF) And a layer height δ 1 and layer widths B1, B2.
From the value of Bmin in combination with equations (2) and (4), E (x) can be determinedE,yE)、AE(xAE,yAE)。
Since B1+ B2 is B7+ Bn, B7 can be calculated when the A, B, C, F, E, AE coordinates are known, and E1 (x) can be determined by combining equations (2) and (4)E1,yE1)、AE1(xAE1,yAE1)。
When the coordinates of the points are known, δ 1, δ m can be calculated.
Knowing the above data, the middle line length C of the ABCF layer can be calculatedP1Middle line length C of Bmin layerPn
Further, the total tape length of the ABCF layer can be calculated as follows: l isP1=1.5×CP1×(δ1/Ph);
Total length of the band on the Bmin layer: l isPn=1.5×CP1×(δn/Ph);
The total length of each layer of material belt is as follows: l isP=LP1+LPn2; the middle line length of the middle material belt is CIn P(ii) a The total length of the intermediate material belt is LIn P(ii) a The number of the intermediate material belts which can be grouped is as follows: n ═ LIn P/LP(carry rounding).
From the above-described correlation formula and the obtained data, the layer thickness and the layer width of each of the sheet layers 111 and the coordinates of each point can be obtained. From these data, the horizontal cross-sectional area of each sheet 111 and, in turn, the horizontal cross-sectional area of the frame 11 can be determined. At the same time, the shape of the frame edge 11 can be determined by the coordinates of the respective points.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (7)

1. The utility model provides a three-phase three-dimensional non-circular transformer ware body structure, its characterized in that includes an iron core and three coil, the iron core includes that three horizontal cross section is non-circular iron core post, and is three the coil encircles three respectively the iron core post, it is three coil structure size is the same, and is three the horizontal cross section of coil is non-circular shape, and is three the horizontal cross section of coil all has an arc limit, and is three a circumcircle is defined to the coil periphery, and is three the arc limit of coil all with the circumcircle is tangent.
2. The structure of a three-phase three-dimensional non-circular transformer body according to claim 1, wherein the horizontal cross section of the coil includes an arc portion, a round portion and two connecting portions, the two ends of the arc portion are respectively connected to the round portion through the two connecting portions, the coil has a center, and the edge of the arc portion away from the center is tangent to the circumscribed circle.
3. The structure of the three-phase three-dimensional non-circular transformer body of claim 2, wherein a joint of the coil core and the coil is provided with an insulating cylinder.
4. The three-phase three-dimensional non-circular transformer body structure of claim 3, wherein the coil is formed by winding a wire, and the wire comprises a copper strip and an insulating paint layer coated on the surface of the copper strip.
5. The three-phase three-dimensional non-circular transformer body structure of claim 4, wherein the wires are wound on the surface of the insulating cylinder, the wires are divided into a plurality of groups and are respectively wound in an overlapping manner along a direction far away from the insulating cylinder, and an interval insulating layer is arranged between each group of the wires.
6. The structure of a three-phase three-dimensional non-circular transformer body according to claim 2, wherein the iron core includes three iron core frames, three of the iron core frames are disposed adjacent to each other in pairs, the iron core frames have two parallel frame sides, each two adjacent frame sides are combined to form an iron core column, six of the frame sides form three iron core columns, the three iron core columns are arranged in parallel in a delta shape, an iron core circumcircle is disposed outside a horizontal cross section of each of the three iron core columns, and the horizontal cross section of each of the three iron core columns has an arc side coinciding with the iron core circumcircle.
7. The structure of the three-phase three-dimensional non-circular transformer body of claim 6, wherein the gap between two adjacent horizontal sections of the frame edges forms an oil passage, the intersection of the arc edge and the oil passage has a notch, the end of the horizontal section of the core limb away from the notch has a chamfer, and the core frame is formed by stacking a plurality of layers of sheets.
CN201920954208.5U 2019-06-24 2019-06-24 Three-phase three-dimensional non-circular transformer body structure Expired - Fee Related CN210325456U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110136934A (en) * 2019-06-24 2019-08-16 江苏五洲电力科技有限公司 A kind of non-circular structure of transformer body of three-phase stereo

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110136934A (en) * 2019-06-24 2019-08-16 江苏五洲电力科技有限公司 A kind of non-circular structure of transformer body of three-phase stereo
CN110136934B (en) * 2019-06-24 2024-06-21 江苏五洲电力科技有限公司 Three-phase three-dimensional noncircular transformer body structure

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