CN210304000U - Broken system of super large-scale middling hardness building stones - Google Patents
Broken system of super large-scale middling hardness building stones Download PDFInfo
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- CN210304000U CN210304000U CN201920484887.4U CN201920484887U CN210304000U CN 210304000 U CN210304000 U CN 210304000U CN 201920484887 U CN201920484887 U CN 201920484887U CN 210304000 U CN210304000 U CN 210304000U
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- stone crushing
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- 239000004575 stone Substances 0.000 title claims abstract description 27
- 239000000428 dust Substances 0.000 claims abstract description 36
- 238000012216 screening Methods 0.000 claims abstract description 17
- 239000002699 waste material Substances 0.000 claims abstract description 15
- 230000003139 buffering effect Effects 0.000 claims description 8
- 239000002994 raw material Substances 0.000 abstract description 15
- 239000002689 soil Substances 0.000 abstract description 7
- 230000007613 environmental effect Effects 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 23
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000004566 building material Substances 0.000 description 3
- 239000004568 cement Substances 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 206010063385 Intellectualisation Diseases 0.000 description 1
- 235000019738 Limestone Nutrition 0.000 description 1
- 238000003723 Smelting Methods 0.000 description 1
- 238000003889 chemical engineering Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000006028 limestone Substances 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The ultra-large medium-hardness stone crushing system comprises a raw material bin, a vibrating feeder, a crushing system, a screening system and a finished product stock ground which are sequentially arranged, wherein a soil removing belt is arranged below a sieve plate of the vibrating feeder, a waste stock ground is arranged at the output end of the soil removing belt, and a plurality of dust removers are arranged on one side of each of the vibrating feeder, the crushing system, the screening system and the waste stock ground. The utility model discloses from unloading to the whole multiple functional of warehouse-out, simple structure connects compactly, and the circulation crushing effect is good, and area is little, and the input cost is low, and ton consumption is little, and the high efficiency, high environmental protection has stronger practicality.
Description
Technical Field
The utility model belongs to the technical field of the building stones is broken, especially a broken system of super large-scale medium hardness building stones.
Background
In current gravel yard, the raw materials size difference is big, and a large amount of dust can be attached to the outward appearance moreover, and when broken and screening raw materials, broken dust flies upward with the outward appearance dust, causes serious environmental pollution, and the dust that looses is inhaled in the body by the staff, causes certain damage to the body, and a large amount of dust also can influence finished product material quality.
The large-scale gravel field is suitable for crushing hard rocks in a large number of mines, such as crushing stones in large-scale engineering projects, and producing hundreds of tons or thousands of tons of finished materials when needed. During the construction of large-scale gravel sites, dust emission caused by dust becomes particularly serious. Moreover, the traditional large-scale stone crushing field has a complex structure and high production investment.
Therefore, how to manufacture an ultra-large medium-hardness stone crushing system capable of solving the problems in the prior art becomes a technical problem to be solved.
SUMMERY OF THE UTILITY MODEL
The utility model discloses just based on above-mentioned technical problem, provided a broken system of super large-scale hardness building stones, its overall structure is simple, connects compactly, and area is little, and the production input is few, and the high efficiency, and high environmental protection is worth popularizing and applying.
In view of this, the utility model provides a broken system of super large-scale medium hardness building stones, it includes: the raw material bin that sets gradually, vibrating feeder, broken system, screening system and finished product stock ground, vibrating feeder's sieve below be provided with and remove native belt, the output that removes native belt be provided with the waste stock ground, vibrating feeder broken system screening system and one side in waste stock ground all be provided with the dust remover.
In this technical scheme, through vibrating feeder and the belt that removes soil, reduce raw materials outward appearance dust and former material waste material, all raise dust points all are provided with many dust removers in the broken system of building stones moreover. Can effectively avoid the dust pollution of the field and improve the quality of finished products.
In the above technical solution, the preferable crushing system includes a primary crusher, a buffer bin, and a secondary crusher.
In the technical scheme, preferably, the crushing efficiency is enhanced by the two-stage crushing mechanism.
In the above technical solution, the preferable screening system includes a primary vibrating screen and a secondary vibrating screen.
In the technical scheme, preferably, the screening efficiency is enhanced through the two-stage screening mechanism.
In the technical scheme, the one-level crusher and the buffering feed bin are preferred, the buffering feed bin and the one-level vibrating screen, the one-level vibrating screen and the secondary crusher, the one-level vibrating screen and the secondary vibrating screen, the secondary vibrating screen and the finished product stock ground are connected through the belt conveyor respectively.
In this technical scheme, preferred, connect through the belt feeder, transport simple structure, convenient to use.
In the above technical solution, preferably, the primary vibrating screen and the secondary vibrating screen are both circumferential vibrating screens, and preferably, the primary crusher and the secondary crusher are both hammer crushers.
In this technical scheme, preferred, the sifter inclination of circumference shale shaker is 15, and screening efficiency is high, and the vibration exciter adds the eccentric block structure for the eccentric shaft, provides enough exciting force, thin oil self-lubricating, changes once lubricating oil three to six months, and the wear-resisting rubber protective layer has been designed to key position, can prolong screen frame life.
The hammer crusher is widely applied to various industries such as mines, smelting, building materials, highways, railways, water conservancy, chemical industry and the like, is particularly suitable for crushing limestone and stone with medium hardness and compressive strength lower than 200Mpa, is formed in one step, does not need a secondary crushing and shaping process, has large crushing ratio, can reduce the cost by about 40 percent, and has low energy consumption and less investment.
In the above technical scheme, preferably, the system further comprises a loading material warehouse, and the loading material warehouse is connected with the finished product stock ground through a belt conveyor.
In the technical scheme, the material warehouse is preferably arranged, so that loading and transportation are facilitated.
In the above technical solution, preferably, the vibrating feeder is a linear vibrating feeder.
In the technical scheme, the linear vibrating feeder has the advantages of stable vibration, reliable work and long service life, can continuously and uniformly feed the crusher, screens materials and is widely applied to crushing and screening combined equipment in mineral separation, building materials, silicates and chemical industries.
In the above technical solution, preferably, the buffer bin is a concrete bin.
In this technical scheme, preferred, the concrete feed bin is done and is got into follow-up equipment buffering usefulness, can reduce the discontinuity impact to follow-up equipment, and even effectual sends into follow-up equipment with the material, effectively improves follow-up equipment durability.
In the above technical solution, preferably, the dust collector is an air box pulse bag type dust collector.
In the technical scheme, preferably, the air box pulse bag type dust collector is widely applied to the industries of building materials, cement, metallurgy, machinery, chemical engineering and refractory materials, is particularly suitable for dust collecting systems of crushing, packaging, warehouse top, clinker cooler, various mills and the like in cement plants, and has the advantages of high dust cleaning efficiency, proper air quantity processing, long service life of a filter bag, small maintenance workload and safe and reliable operation.
In the above technical solution, preferably, the belt conveyor is a DT iia type belt conveyor.
In the technical scheme, the optimized DT IIA type belt conveyor has the advantages of stable operation, large yield, reasonable structure, totally-enclosed design, environmental protection and small dust amount.
The utility model provides an ultra-large-scale medium hardness building stones crushing system, compare with prior art, the utility model discloses adopted multistage crushing and multistage screening, will sieve the finished product material after will pass through the belt feeder and carry the finished product feed bin, crushing process is clear, degree of automation is high, can produce 1500 tons in real time, equipment power is reasonable, has increased the degree of crushing and the crushing efficiency of building stones; the vibrating feeder is matched with a soil removal belt, so that dust on the surface of the raw material and raw material waste can be separated, the quality of a finished product is ensured, and broken raised dust is reduced; a plurality of dust removers are arranged at all dust flying points in the stone crushing system, so that dust flying pollution in a field can be effectively avoided; the buffer bin can reduce the intermittent impact on subsequent equipment and effectively improve the durability of the subsequent equipment; the utility model discloses from unloading to the whole multiple functional of warehouse-out, simple structure connects compactly, and the circulation crushing effect is good, and area is little, and the input cost is low, and ton consumption is little, and the high efficiency, high environmental protection has stronger practicality.
Drawings
Fig. 1 shows a schematic view of the overall structure of the present invention;
in the figure, a raw material bin 1, a vibrating feeder 2, a finished product stock ground 3, a soil removing belt 4, a waste stock ground 5, a dust remover 6, a primary crusher 7, a buffer bin 8, a secondary crusher 9, a primary vibrating screen 10, a secondary vibrating screen 11, a belt conveyor 12, an electric control system 13 and a loading stock ground 14.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention more clearly understood, the present invention will be described in further detail with reference to the accompanying drawings and detailed description.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, however, the present invention may be practiced in other ways than those specifically described herein, and thus the scope of the present invention is not limited by the disclosure below.
The technical solution of the present invention is further explained with reference to fig. 1.
A first embodiment, as shown in fig. 1, is an ultra-large medium hardness stone crushing system comprising: the device comprises a raw material bin 1, a vibrating feeder 2, a crushing system, a screening system and a finished product stock ground 3 which are sequentially arranged, wherein a soil removing belt 4 is arranged below a sieve plate of the vibrating feeder 2, a waste stock ground 5 is arranged at the output end of the soil removing belt 4, and a plurality of dust removers 6 are arranged on one side of each dust lifting point of the vibrating feeder 2, the crushing system, the screening system and the waste stock ground 5; the system is characterized by further comprising an electric control system 13, wherein the electric control system 13 is automatically controlled by a PLC, and an upper computer is connected with a control system to realize terminal automatic control.
The crushing system comprises a primary crusher 7, a buffer bin 8 and a secondary crusher 9. The screening system comprises a primary vibrating screen 10 and a secondary vibrating screen 11. One-level breaker 7 with buffering feed bin 8, buffering feed bin 8 with one-level shale shaker 10, one-level shale shaker 10 with second grade breaker 9, one-level shale shaker 10 with second grade shale shaker 11, second grade shale shaker 11 with finished product stock ground 3 respectively through belt feeder 12 connection.
The primary crusher 7 and the secondary crusher 9 are hammer crushers, and the primary vibrating screen 10 and the secondary vibrating screen 11 are circumferential vibrating screens. The loading device further comprises a loading material warehouse 14, and the loading material warehouse 14 is connected with the finished product stock ground 3 through a belt conveyor 12. The vibrating feeder 2 is a linear vibrating feeder 2. The buffer bin 8 is a concrete bin. The dust collector 6 is an air box pulse bag type dust collector. The belt conveyor 12 is a DT IIA type belt conveyor.
The control interface of the electric control system 13 is simple, the running state of each device is clear, the operation system is simple and convenient, and the automatic and intelligent production control is realized; the raw material bin 1 can contain 100 cubic raw materials and can be used for feeding three loading trucks simultaneously, and the feeding platform can reach 1000 square meters and can be used for feeding the loading trucks smoothly and orderly; the finished product yard 3 can contain 5 ten thousand cubic finished products, is reasonably stacked and is transported to a loading bin 14 by a belt conveyor 12; the concrete bin can contain 800 cubic materials and is used for buffering in subsequent equipment; the loading material warehouse 14 can simultaneously accommodate 8 vehicles for loading, and the vehicles can reasonably enter and exit; and 1500 tons of products are produced when the requirements are met.
And (3) crushing: the raw materials are unloaded into a raw material bin 1 by a loading truck, the raw material bin 1 feeds the materials into a primary crusher 7 through a vibrating feeder 2, meanwhile, waste materials and dust are screened out through a sieve plate under the vibrating feeder 2, the waste materials and the dust are conveyed to a waste yard 5 through an earth removing belt 4 and then conveyed to a waste material loading bin 14 through a belt conveyor 12, and the materials are quickly loaded and discharged; the raw materials entering the primary crusher 7 are crushed by the crusher and then conveyed to the buffer bin 8 by the belt conveyor 12, the materials in the buffer bin 8 are conveyed to the primary vibrating screen 10 by the belt conveyor 12, and are screened by the primary vibrating screen 10, then the large materials are returned to the secondary crusher 9 by the belt conveyor 12, and the large stone materials entering the secondary crusher 9 are crushed by the crusher and then enter the primary vibrating screen 10 by the belt, so that the process is repeated.
Meanwhile, the finished product material sieved by the primary vibrating screen 10 enters a secondary vibrating screen 11 through a belt conveyor 12, and the finished products with different particle sizes are transported to a finished product stock ground 3 through the belt conveyor 12 after being sieved by the secondary vibrating screen 11. The finished product materials stacked in the finished product material yard 3 enter the loading material warehouse 14 through the belt conveyor 12, and the loading material warehouse 14 realizes rapid loading. The whole system is intelligently controlled by a PLC, and each dust raising point is provided with a dust remover 6, so that the high efficiency, the intellectualization and the environmental protection production of the whole plant are ensured.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the present invention, but is susceptible to various modifications and changes by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The utility model provides a broken system of super large-scale middling hardness building stones which characterized in that: including the former feed bin that sets gradually, vibrating feeder, broken system, screening system and finished product stock ground, vibrating feeder's sieve below be provided with and remove native belt, the output that removes native belt be provided with the waste stock ground, vibrating feeder broken system screening system and one side of waste stock ground all be provided with the dust remover.
2. The ultra-large medium hardness stone crushing system according to claim 1, wherein: the crushing system comprises a primary crusher, a buffer bin and a secondary crusher.
3. The ultra-large medium hardness stone crushing system according to claim 2, wherein: the screening system comprises a primary vibrating screen and a secondary vibrating screen.
4. The ultra-large medium hardness stone crushing system according to claim 3, wherein: the one-level breaker with the buffering feed bin, the buffering feed bin with the one-level shale shaker, the one-level shale shaker with the second grade breaker, the one-level shale shaker with the second grade shale shaker, the second grade shale shaker with the finished product stock ground pass through the belt feeder respectively and be connected.
5. The ultra-large medium hardness stone crushing system according to claim 4, wherein: the primary crusher and the secondary crusher are hammer crushers, and the primary vibrating screen and the secondary vibrating screen are circumferential vibrating screens.
6. The ultra-large medium hardness stone crushing system according to claim 1 or 5, wherein: the loading warehouse is connected with the finished product stock ground through a belt conveyor.
7. The ultra-large medium hardness stone crushing system according to claim 6, wherein: the vibrating feeder is a linear vibrating feeder.
8. The ultra-large medium hardness stone crushing system according to claim 4 or 5, wherein: the buffer bin is a concrete bin.
9. The ultra-large medium hardness stone crushing system according to claim 8, wherein: the dust collector is an air box pulse bag type dust collector.
10. The ultra-large medium hardness stone crushing system according to claim 8, wherein: the belt conveyor is a DT IIA type belt conveyor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920484887.4U CN210304000U (en) | 2019-04-11 | 2019-04-11 | Broken system of super large-scale middling hardness building stones |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920484887.4U CN210304000U (en) | 2019-04-11 | 2019-04-11 | Broken system of super large-scale middling hardness building stones |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210304000U true CN210304000U (en) | 2020-04-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920484887.4U Expired - Fee Related CN210304000U (en) | 2019-04-11 | 2019-04-11 | Broken system of super large-scale middling hardness building stones |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210304000U (en) |
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2019
- 2019-04-11 CN CN201920484887.4U patent/CN210304000U/en not_active Expired - Fee Related
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| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200414 |
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| CF01 | Termination of patent right due to non-payment of annual fee |