CN210293421U - Intelligent weighing and testing device - Google Patents
Intelligent weighing and testing device Download PDFInfo
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- CN210293421U CN210293421U CN201920994794.6U CN201920994794U CN210293421U CN 210293421 U CN210293421 U CN 210293421U CN 201920994794 U CN201920994794 U CN 201920994794U CN 210293421 U CN210293421 U CN 210293421U
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Abstract
The utility model discloses an intelligence verifying attachment that weighs, the device includes the base, elevating system, the electric cabinet, printer and scanning rifle, install elevating system on the base, the electric cabinet, the printer, the last cylinder of installing of elevating system, detect through photoelectric sensor whether have the article of waiting to inspect, weighing module and scanning rifle are connected to on the electric cabinet, through electric cabinet control elevating system's lift, in order to detect out the weight of article, rethread scanning rifle scans the bar code, will wait to inspect article weight, whether qualified, information such as bar code is deposited, deposit data can print out through the printer, paste on the packing carton of article as the qualification certificate. The device integrates functions of weighing, checking, data storage, scanning, printing and the like, one worker can complete the above work, the functions of checking, data storage and the like of products are realized more efficiently, the requirement on labor force is reduced, the labor productivity is improved, and robot changing is realized.
Description
Technical Field
The utility model relates to an intelligence inspection technical field that weighs, concretely relates to intelligence inspection device that weighs.
Background
With the rise of intelligent manufacturing in the world, inspection is becoming more and more intelligent as a link of making a key. At present, a plurality of factories at home and abroad need to check whether products are qualified or not through weight, most of the factories are manual weighing checking, scanning and printing, one process needs one worker, the checking work consumes a lot of manpower and material resources, and most of the existing equipment in the market can only complete one or two functions.
Chinese utility model application with an authorization notice number CN 205486535U (application number 201520921254.7) discloses a loss prevention cash register for self-service checkout, including: a cash register body; the first display screen, the scanning module and the weighing platform are arranged outside the cash register body; the weighing system comprises a PC control module, a storage module and a weighing module which are arranged in a cash register body, wherein the weighing module comprises a data acquisition module and is used for acquiring weighing data of the weighing platform; the PC control module is in communication connection with the storage module, the first display screen, the scanning module and the weighing module; and the exterior of the cash register body is also provided with a demagnetizing device used for unlocking the anti-theft magnetic buckle or the magnetic strip. This technical scheme can only be applicable to receive silver-colored, can't realize waiting the intellectual detection system (including weighing the inspection, data storage, scanning, printing etc.) of the article of inspection.
SUMMERY OF THE UTILITY MODEL
The utility model aims to accomplish more functions than current equipment, provide an intelligence verifying attachment that weighs, the collection inspection of weighing, data storage, scanning, function such as printing can just accomplish above work by a workman, and more efficient has realized functions such as inspection, storage data to the product, helps reducing labour's requirement, improves productivity, realizes "the robot trades people".
The utility model discloses a following technical scheme realizes.
An intelligent weigh verification apparatus comprising:
a base;
the lifting mechanism is arranged on the base;
the roller frame is fixed on the lifting mechanism;
a plurality of rollers disposed on the roller frame;
a photoelectric sensor mounted on the base for detecting the presence or absence of an article to be inspected;
a weighing sensor mounted on the base for detecting the weight of an article to be inspected;
and scanning guns and printers;
the photoelectric sensor and the lifting mechanism are connected to the controller.
The utility model discloses in, detect through the photoelectric sensor who installs on the base and have or not to treat the article of inspection, weighing module and scanning rifle are connected to the electric cabinet, through electric cabinet control elevating system's lift to weight to article detects out, and rethread scanning rifle scans the bar code, will wait to inspect article weight, whether qualified, information such as bar code deposit, and deposit a data can print out through the printer, pastes on the packing carton of article as the qualification.
The base is provided with an electric cabinet, and the controller is arranged in the electric cabinet. The controller is a programmable logic controller PLC. The photoelectric sensor and the lifting mechanism are connected to a programmable logic controller PLC arranged in the electric cabinet. The programmable logic controller PLC controls the lifting of the lifting mechanism, the lifting mechanism is controlled by the air cylinder to lift, and the stretching of the air cylinder is controlled by the control air control valve, so that the object to be detected is controlled to be weighed.
The lifting mechanism is controlled by a cylinder, and the whole lifting mechanism is arranged on the base.
And a panel of the electric cabinet is provided with a human-computer interface. And the weighing sensor, the printer and the scanning gun are all connected to a human-computer interface on the electric cabinet. Specifically, weighing sensor, printer, scanning rifle pass through the human-computer interface of communication line connection on the electric cabinet, and wherein weighing sensor, printer are installed on the base.
An intelligent weighing and testing method adopts an intelligent weighing and testing device, and comprises the following steps:
1) after the machine is started, waiting for the object to be detected to be placed on the roller, when the photoelectric sensor detects the object to be detected, descending the lifting mechanism, pressing the object to be detected on the weighing sensor, measuring the weight information of the object and transmitting the weight information to a human-machine interface;
2) judging whether the weight of the current object to be detected is qualified or not by the human-computer interface according to the set qualified range of the weight of the object, and entering the step 3 if the weight is qualified; if not, alarming and entering the step 5);
3) scanning the bar codes of the qualified articles, and storing qualified information of the qualified articles currently inspected by the human-computer interface;
4) sending an instruction to a printer by the human-computer interface, printing qualified information of the article according to a set format, and entering step 5);
5) the lifting mechanism ascends to lift the object to be inspected and wait for the worker to move away.
In step 3), the qualified information includes weight, bar code information, inspection time, inspected qualified quantity, and the like.
In step 4), the qualified information includes the weight of the article, the inspection date and the like.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model discloses have weighing, scanning, inventory, print the function, easy operation, high-efficient swift helps reducing labour's requirement.
The utility model discloses intelligence verifying attachment that weighs, the device use man-machine interface as the core, connect intelligent equipment such as programmable controller PLC, weighing module, scanning rifle, printer, and this system both can come the inspection product through weight whether qualified, can also be through scanning rifle scan bar code to deposit the dish with data, in preparation for the inquiry of last one-level management software, can also print out the data of depositing the dish, paste on the packing carton of article as the qualification certificate. The utility model discloses the labour can be reduced, productivity is improved greatly.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the invention.
Fig. 1 is a schematic structural view of the intelligent weighing and testing device of the present invention;
in fig. 1, 1 is a base, 2 is a lifting mechanism, 3 is a weighing sensor, 4 is a roller, 5 is a photoelectric sensor, 6 is an electric cabinet, 7 is a human-computer interface, 8 is a scanning gun, and 9 is a printer;
FIG. 2 is a schematic flow chart of the intelligent weighing and testing method of the present invention;
fig. 3 is the utility model discloses intelligence verifying attachment that weighs's electrical principle schematic diagram.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
As shown in fig. 1, the intelligent weighing and testing device comprises: a base 1; a lifting mechanism 2 arranged on the base 1; a roller frame fixed on the lifting mechanism 2; a plurality of rollers 4 provided on the roller frame; a photoelectric sensor 5 mounted on the base 1 for detecting the presence or absence of an article to be inspected; a weighing sensor 3 mounted on the base 1 for detecting the weight of an article to be inspected; and a scanning gun 5 and a printer 9; the photoelectric sensor 5 and the lifting mechanism 2 are connected to a controller.
Install elevating system 2 on the base 1, elevating system 2 goes up and down for cylinder control, elevating system installs a plurality of cylinders 4 through the roller frame on 2, photoelectric sensor 5 has still been installed to base 1 top, be used for detecting whether to remain the article of inspection on the cylinder 4, if remain the article of inspection, elevating system 2 just descends, it presses weighing sensor 3 to measure article weight to wait to examine article, the weight data that measures passes to human- computer interface 7, 6 is the electric cabinet, install human-computer interface 7 on the panel, 6 internal loading programmable controller PLC of electric cabinet, scanning rifle 8 and printer 9 all are connected to on human-computer interface 7.
The utility model discloses a photoelectric sensor 5 installs on base 1 for detect and have or not to wait to examine article, pass the signal and install in the programmable controller PLC of 6 inside of electric cabinets, programmable controller PLC controls elevating system 2's lift, and elevating system 2 goes up and down with cylinder control, controls the flexible of cylinder through control gas accuse valve, thereby controls and waits to examine weighing of article.
The human-computer interface 7 is arranged on the electric cabinet 6 and is connected with a Programmable Logic Controller (PLC) arranged in the electric cabinet 6 through a communication line, and the printer 9 and the scanning gun 8 are both connected to the human-computer interface 7 through the communication line.
The utility model discloses an infrastructure from the bottom up is in proper order for including base 1, elevating system 2, printer 9 and electric cabinet 6.
The utility model discloses intelligence inspection device that weighs implements the working process as follows:
when in use, an article to be detected is placed on the roller 4, the photoelectric sensor 5 senses the article to be detected, the lifting mechanism 2 descends until the article to be detected is pressed on the weighing sensor 3, the weighing sensor sends a detected weight signal to the human-computer interface 7 arranged on the electric cabinet 6, whether the weight of the article is qualified or not is judged according to the weight qualified range of the article to be detected set on the human-computer interface 7, then the scanning gun 8 is waited for scanning a bar code on the article to be detected, after the bar code is scanned in, information such as the weight, the qualification, the bar code number and the like of the article is stored, the information is inquired by the management software of the previous stage, the information is sent to the printer 9 for printing while the storage, the printed non-setting adhesive certificate is attached to a packaging box of the article, the lifting mechanism 2 ascends to lift the article, a worker can carry the article away from the roller, the whole process is convenient and fast, one worker can complete the work of a plurality of workers, the labor force is saved, and the efficiency is improved.
Fig. 2 is the utility model discloses intelligence inspection system that weighs's schematic flow chart. The process comprises the following steps:
1. after starting the machine, waiting for the object to be detected to be placed on the roller 4. If no object to be detected is put on, the waiting is continued, and if an object to be detected is put on, the step 2 is carried out.
2. The lifting mechanism 2 descends, and the object to be detected is pressed on the weighing sensor 3, and the step 3 is carried out.
3. And measuring the weight information of the article, transmitting the weight information to a human-machine interface 7, and entering the step 4.
4. The human-computer interface 7 judges whether the weight of the current object to be detected is qualified or not according to the set qualified range of the weight of the object, and if the weight is qualified, the step 5 is carried out. If not, alarming is carried out, and the step 8 is entered.
5. And (6) scanning the bar code of the qualified product, and entering the step 6.
6. The human-computer interface 7 stores the weight of the current qualified articles, the bar code information, the inspection time, the inspected qualified quantity and other information in a disk, and the step 7 is carried out.
7. The human-machine interface 7 sends an instruction to the printer 9, prints qualified information such as the weight of the article, the inspection date and the like according to a set format, and then the step 8 is carried out.
8. The lifting mechanism 2 is lifted to lift the object to be inspected and wait for the worker to carry away.
As shown in fig. 3, for the utility model discloses the electric principle schematic diagram of intelligent weighing and checking device, the operating voltage of this equipment is single-phase alternating current 220V, the QF1 circuit breaker is the switch of this equipment, can obtain direct current 24V voltage through switching power supply GD1, SQ1 is photoelectric sensor, be used for responding to whether the article that awaits examining is put the cylinder, when sensing the article that awaits examining, SQ1 is closed, PLC's X0 input PORT signal changes, output point Y0 control relay KA1 coil circular telegram, KA 1's normally open contact control YV1, YV1 control cylinder makes elevating system descend until pressing to weighing sensor, the COM1 mouth connection scanning rifle of touch-sensitive screen (be man-machine interface), can sweep into the bar code of examining the article, touch-sensitive screen COM2 mouth 2, 3, 5, 8 tripod on PORT mouth on the PLC are connected to foot, realize the communication between touch-sensitive screen and the PLC, 7 COM2 mouth of touch-sensitive screen COM 7, the COM2 mouth 4, weighing module V4896 is connected to 8 feet 6, 7 feet, realize the communication between touch-sensitive screen and the weighing sensor, the micro printer (printer promptly) is connected to the COM3 of touch-sensitive screen, whether qualified, weight, information such as bar code number are printed to the product of will examining, Y0 output point on the PLC is through control relay KA1, YV1 control cylinder rises, make elevating system rise, lift up inspection article, make things convenient for the workman to take inspection article away from the cylinder.
Claims (8)
1. An intelligent weighing and testing device, comprising:
a base;
the lifting mechanism is arranged on the base;
the roller frame is fixed on the lifting mechanism;
a plurality of rollers disposed on the roller frame;
a photoelectric sensor mounted on the base for detecting the presence or absence of an article to be inspected;
a weighing sensor mounted on the base for detecting the weight of an article to be inspected;
and scanning guns and printers;
the photoelectric sensor and the lifting mechanism are connected to the controller.
2. The intelligent weighing and testing device of claim 1, wherein an electric cabinet is mounted on the base, and the controller is disposed in the electric cabinet.
3. The intelligent weighing and testing device of claim 2, wherein said controller is a Programmable Logic Controller (PLC).
4. The intelligent weighing and testing device of claim 3, wherein said photoelectric sensor and lifting mechanism are connected to a Programmable Logic Controller (PLC) installed inside said electric cabinet.
5. The intelligent weigh inspection apparatus of claim 1 wherein said lift mechanism is controlled by a pneumatic cylinder.
6. The intelligent weighing and testing device of claim 2, wherein a human-computer interface is mounted on a panel of the electric cabinet.
7. The intelligent weighing and testing device of claim 6, wherein the weighing sensor, the printer and the scanning gun are connected to a human-computer interface on the electric cabinet through communication lines.
8. The intelligent weigh testing apparatus of claim 1 wherein said printer is mounted on said base.
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CN201920994794.6U CN210293421U (en) | 2019-06-28 | 2019-06-28 | Intelligent weighing and testing device |
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CN201920994794.6U CN210293421U (en) | 2019-06-28 | 2019-06-28 | Intelligent weighing and testing device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110186543A (en) * | 2019-06-28 | 2019-08-30 | 义乌工商职业技术学院 | A kind of intelligent weighing verifying attachment and method |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110186543A (en) * | 2019-06-28 | 2019-08-30 | 义乌工商职业技术学院 | A kind of intelligent weighing verifying attachment and method |
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