CN210288995U - Textile fiber based composite floor - Google Patents
Textile fiber based composite floor Download PDFInfo
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- CN210288995U CN210288995U CN201920650800.6U CN201920650800U CN210288995U CN 210288995 U CN210288995 U CN 210288995U CN 201920650800 U CN201920650800 U CN 201920650800U CN 210288995 U CN210288995 U CN 210288995U
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Abstract
The utility model discloses a textile fiber base composite floor, which comprises a wear-resistant waterproof decorative layer, a polyester staple fiber board and a textile staple fiber board, wherein the wear-resistant waterproof decorative layer, the polyester staple fiber board and the textile staple fiber board are connected from top to bottom; wherein: the polyester staple fiber board is formed by hot-melting and pressing polyester staple fiber and low-melting-point fiber, and the textile staple fiber board is formed by hot-melting and pressing textile staple fiber and low-melting-point fiber. Solves the problems of poor nail holding performance, poor rigidity, short service life and difficult repeated use of the composite floor.
Description
Technical Field
The utility model relates to a floor technical field especially relates to a textile fiber base laminate flooring.
Background
According to the data display of the production and marketing requirements and investment prediction analysis reports of the wood processing industry in China in 2018 and 2023 of the prospective industry research institute, the wood in China is mainly consumed in the industries of papermaking, artificial boards, solid wood floors, solid wood furniture and the like. In 2016, about 60941 ten thousand cubic meters of industrial wood is consumed in China, wherein the total consumption of the industrial wood is 60141 ten thousand cubic meters, and the consumption of the industrial wood accounts for about 98.69 percent of the national wood; the consumption of other wood materials such as capital construction, decoration and house building of farmers is about 800 ten thousand cubic meters, and the consumption of the wood materials in China is about 1.31 percent. In industrial wood consumption, 2016, where the consumption of wood for paper manufacture is about 39421 ten thousand cubic meters, which accounts for 65.55% of the consumption of industrial wood; the wood processing industry such as other artificial boards, solid wood floors and wooden furniture manufacture consumes 20720 ten thousand cubic meters of the wood, which accounts for about 34.45 percent. As the second large wood consuming country and the first large wood importing country in the world, the total wood consumption of China has been increased by 173% in nearly 10 years, the wood consumption of China is more than 6 billion cubic meters in the current national year, and the external dependence degree is more than 50%. With the rapid development of various industries, the demand of the wood market will continue to grow. According to measurement, the wood demand of China can reach 8 billion cubic meters by 2020, and the gap is about 2 billion cubic meters.
The surface layer of a floor, i.e. the floor or floor of a house, is mostly made of wood material. The production and manufacture of wood-wood floors consume a large amount of raw wood, along with the increasing deterioration of the environment, the state clearly indicates that forest resources are protected, and wood saving and wood replacement are imperative, so that the development of novel wood-replacement floors is of great significance.
The composite floor board is mainly divided into two categories, namely ① floor board compounded by three layers or multiple layers of solid wood, namely plywood, ② reinforced composite floor board veneered by impregnated paper, namely density board, wherein the medium or high density fiberboard or shaving board is used as a base material, and the impregnated paper is used for veneering.
SUMMERY OF THE UTILITY MODEL
The utility model provides a textile fiber base laminate flooring to the nail holding performance of solving laminate flooring is poor, and the rigidity is poor, and life is short, is difficult to used repeatedly's problem.
The utility model provides a textile fiber base composite floor, which comprises a wear-resistant waterproof decorative layer, a polyester staple fiber board and a textile staple fiber board, wherein the wear-resistant waterproof decorative layer, the polyester staple fiber board and the textile staple fiber board are connected from top to bottom; wherein: the polyester staple fiber board is formed by hot-melting and pressing polyester staple fiber and low-melting-point fiber, and the textile staple fiber board is formed by hot-melting and pressing textile staple fiber and low-melting-point fiber.
Optionally, the textile staple fiber board is a waste textile staple fiber board, and is formed by hot-melting and pressing waste textile staple fibers and low-melting-point fibers, wherein the waste textile staple fibers are prepared by crushing and opening waste textiles.
Optionally, a flame-retardant layer is further included, and the flame-retardant layer is positioned between the wear-resistant waterproof decorative layer and the polyester staple fiber board.
Optionally, the thickness of the textile short fiber plate is 5-25 mm, the thickness of the polyester short fiber plate is 2-5 mm, and the thickness of the flame-retardant layer is 2-5 mm.
Optionally, the low-melting-point fiber is one or more of polyolefin fiber, polyamide fiber and polyester fiber, and the melting point is 110-180 ℃.
Optionally, the wear-resistant waterproof decorative layer is a melamine copolymer resin layer.
Alternatively, the ratio of polyester staple fibers to low-melting fibers in the polyester staple fiber sheet is 7:3, and the ratio of textile staple fibers to low-melting fibers in the textile staple fiber sheet is 7: 3.
Alternatively, the waste textile staple fibers include waste filaments, waste fabrics, leftover materials, discarded waste clothes and household and civil discarded textiles produced by fiber factories, spinning mills, weaving mills, home textile mills and garment factories, which are crushed and opened.
Optionally, the textile fiber-based composite floor is provided with a tenon-and-mortise structure, and the textile fiber-based composite floor is connected and laid through the tenon-and-mortise structure.
Optionally, the layers are joined by gluing or heat pressing.
The utility model discloses following beneficial effect has:
(1) the polyester staple fiber board and the textile staple fiber board are used as base materials, and the polyester staple fiber board and the textile staple fiber board are compact in structure, environment-friendly, durable, excellent in anchoring performance, high in tensile strength and bending strength, high in elastic modulus, strong in toughness, high in fatigue resistance, excellent in impact resistance and tensile resistance, good in shape-preserving and self-cleaning performance, excellent in fire resistance, flame retardance, corrosion resistance and chemical resistance, good in water resistance, low in water content and water absorption, free of mildew and difficult to deform.
(2) Waste textile staple fibers prepared by crushing and loosening waste filaments, waste silks, waste cloth and leftover materials generated by fiber factories, spinning mills, weaving factories, home textile factories, clothing factories and the like, eliminated waste clothing, household and civil eliminated textiles and other waste textiles are compounded with polyester staple fibers, and the textile staple fibers are taken as a substrate layer to replace natural wood and are compounded with the polyester staple fibers, so that the moisture-proof and durable textile staple fibers are strong in rigidity and nail-holding performance, and the textile staple fibers are formed by hot-melting and pressing the textile staple fibers with one or more low-melting-point fibers with the melting points of 110-180 ℃ in polyolefin fibers, polyamide fibers and polyester fibers. The utility model discloses a waste textile recycle's resourceization, ecological benefits and economic benefits maximize, but panel cyclic utilization does not produce secondary pollution to the environment. The recycling industrialization of the waste textiles is realized, the green cycle low-carbon development is promoted, and the resource recycling rate is improved.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the invention as claimed.
Drawings
In order to more clearly illustrate the technical solution of the present invention, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious to those skilled in the art that other drawings can be obtained according to these drawings without any creative effort.
Fig. 1 is a schematic structural view of a textile fiber-based composite floor provided by the present invention.
In fig. 1, the reference numerals denote: 1-wear-resistant waterproof decorative layer, 2-polyester staple fiber board, 3-textile staple fiber board and 4-flame-retardant layer.
Detailed Description
The utility model provides a textile fiber base laminate flooring to the nail holding performance of solving laminate flooring is poor, and the rigidity is poor, and life is short, is difficult to used repeatedly's problem. The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
The utility model provides a textile fiber base laminate flooring, include from last to connecting gradually wear-resisting waterproof decorative layer, polyester short fiber board and the weaving short fiber board that sets up extremely down. The polyester staple fiber board is formed by hot-melting and pressing polyester staple fiber and low-melting-point fiber, and the textile staple fiber board is formed by hot-melting and pressing textile staple fiber and low-melting-point fiber.
For a specific embodiment of the textile fibre based composite floor reference is made to the following examples.
Example 1
As shown in fig. 1, for the utility model provides a textile fiber base laminate flooring's a schematic structure, this textile fiber base laminate flooring includes wear-resisting waterproof decorative layer 1, polyester staple fiber board 2 and weaving staple fiber board 3. The wear-resistant waterproof decorative layer 1, the polyester staple fiber board 2 and the textile staple fiber board 3 are connected in sequence from top to bottom ("upper" and "lower" are for the state that the floor is normally laid on the ground). In order to improve the comprehensive performance of the floor, the flame-retardant layer 4 is arranged on the wear-resistant waterproof decorative layer 1 and the polyester short-fiber board 2, so that the flame-retardant effect is achieved. The layers are connected by gluing or hot pressing.
The polyester staple fiber board 2 is composed of polyester staple fibers with the length of 40-60 mm and low-melting-point fibers, and is formed by hot-melting and pressing the polyester staple fibers and the low-melting-point fibers. The polyester staple fiber board 2 uses fiber staple fibers, has compact structure and smooth surface, and is suitable for being connected with the flame-retardant layer 4 or the wear-resistant waterproof decorative layer 1. The polyester staple fiber board 2 can be replaced by a density board, but the moisture resistance and the nail holding performance of the polyester staple fiber board 2 are superior to those of the density board. Wherein, the proportion of the polyester fiber staple fibers to the low-melting-point fibers can be set as (6-8): (4-2), preferably, set at 7:3, where the moisture resistance, nail-holding property, rigidity and toughness of the polyester staple fiber board 2 are all optimum as a floor base material.
The textile staple fiber board 3 is composed of textile staple fibers and low-melting-point fibers, and is formed by hot-melting and pressing the textile staple fibers and the low-melting-point fibers. In order to realize the recycling of resources, the textile staple fiber board 3 is a waste textile staple fiber board, and is formed by hot melting and pressing waste textile staple fibers prepared by crushing and opening waste textiles and low-melting-point fibers.
The waste textile staple fibers comprise waste silk, waste cloth, leftover materials, rejected waste clothes and rejected textiles for household and civil use, which are produced by fiber factories, spinning mills, weaving mills, home textile mills and garment factories, and are prepared by crushing and opening. In 2017, the processing amount of the three types of textile fibers of cotton, chemical fiber and silk in China is 5482.4 ten thousand tons (excluding wool and fibrilia). The waste textile is influenced by factors such as high recovery cost, low utilization value, limited utilization level and the like, has poor economic benefit and low recovery rate, and the recovery amount of the waste textile in China is about 350 ten thousand tons in 2017 according to 2016 (estimated by fiber consumption in China), home textiles and the recovery and utilization conditions of the clothes, home textiles which are idle in China and waste textiles discarded as garbage, and is less than 10 percent even discarded along with domestic garbage, so that the ecological environment is influenced. The textile short fiber board 3 formed by the waste textile short fibers realizes the recycling of the waste textiles, reduces the consumption of wood, changes waste into valuable, and solves the problems of environmental pollution and waste utilization.
The textile short fiber plate 3 takes textile short fibers as one of main materials, combines low-melting-point fibers, has compact structure, moisture resistance, sound insulation, strong rigidity, good nail holding performance, convenient construction and long service life, basically keeps all the advantages of the polyester short fiber plate 2, but greatly reduces the cost, particularly the waste textile short fibers (the length is about 12-17mm), can realize the recycle of resources and further reduces the cost. Wherein, the proportion of the spinning staple fibers and the low-melting-point fibers in the spinning staple fiber plate 3 can be set as (6-8): (4-2), preferably, set at 7:3, where the moisture resistance, nail-holding property, rigidity and toughness of the woven staple fiber board 3 are all optimum as a floor base material. Because weaving short-fiber board 3 structure is inseparable, easily saw easy nail, the construction of being convenient for is easily tailor and is fixed, is provided with mortise and tenon joint structure on the weaving short-fiber board 3, and weaving fibre base laminate flooring lays through mortise and tenon joint structure interconnect.
In order to make the floor feel good, durable and soundproof, the textile short-fiber board 3 is 5-25 mm thick, the polyester short-fiber board 2 is 2-5 mm thick, and the flame-retardant layer 4 is 2-5 mm thick.
The low-melting-point fiber is one or more of polyolefin fiber, polyamide fiber and polyester fiber, and the melting point is 110-180 ℃.
The wear-resistant waterproof decorative layer 1 is a melamine copolymerized resin layer. The plate surface does not need paint treatment, and melamine copolymerized resin layers with various colors or patterns can be adopted as required to improve the appearance of the plate.
The above-described embodiments of the present invention do not limit the scope of the present invention.
Other embodiments of the invention will be apparent to those skilled in the art from consideration of the specification and practice of the disclosure of the invention disclosed herein. The present invention is intended to cover any variations, uses, or adaptations of the invention following, in general, the principles of the invention and including such departures from the present disclosure as come within known or customary practice within the art to which the invention pertains. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the invention being indicated by the following claims.
It will be understood that the invention is not limited to the precise arrangements described above and shown in the drawings and that various modifications and changes may be made without departing from the scope thereof. The scope of the present invention is limited only by the appended claims.
Claims (5)
1. The utility model provides a textile fiber base laminate flooring, its characterized in that, includes wear-resisting waterproof decorative layer, polyester staple fiber board and weaving staple fiber board, wear-resisting waterproof decorative layer, polyester staple fiber board and weaving staple fiber board are from last to connecting down, be provided with tenon fourth of the twelve earthly branches structure on the weaving staple fiber board, textile fiber base laminate flooring lays through tenon fourth of the twelve earthly branches structure interconnect.
2. The textile fiber-based composite floor according to claim 1, further comprising a flame retardant layer located between the wear-resistant waterproof decorative layer and the polyester staple fiber board.
3. The textile fiber-based composite floor board as claimed in claim 2, wherein the textile staple fiber board has a thickness of 5 to 25mm, the polyester staple fiber board has a thickness of 2 to 5mm, and the flame retardant layer has a thickness of 2 to 5 mm.
4. The textile fiber-based composite flooring according to claim 1, wherein the wear-resistant and waterproof decorative layer is a melamine copolymer resin layer.
5. The textile fiber-based composite floor according to any one of claims 1-2, wherein the layers are connected to each other by gluing or hot pressing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920650800.6U CN210288995U (en) | 2019-05-07 | 2019-05-07 | Textile fiber based composite floor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920650800.6U CN210288995U (en) | 2019-05-07 | 2019-05-07 | Textile fiber based composite floor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210288995U true CN210288995U (en) | 2020-04-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920650800.6U Active CN210288995U (en) | 2019-05-07 | 2019-05-07 | Textile fiber based composite floor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210288995U (en) |
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2019
- 2019-05-07 CN CN201920650800.6U patent/CN210288995U/en active Active
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