CN210286291U - Full-automatic winding machine - Google Patents

Abstract

The utility model discloses a full-automatic winding machine, which is provided with at least one group of wire storage mechanism, a wire paying-off mechanism, a wire feeding and detecting mechanism, a wire drawing mechanism, a wire cutting mechanism, a wire winding and feeding mechanism, a bag placing and collecting mechanism and a control panel for controlling the work of the wire feeding and detecting mechanism, the wire drawing mechanism, the wire cutting mechanism, the wire winding and feeding mechanism and the bag placing and collecting mechanism according to the trend of a wire body; the wire feeding and detecting mechanism, the wire pulling mechanism, the wire shearing mechanism, the wire winding and feeding mechanism and the bag placing and collecting mechanism are all fixed on a working machine table, and the wire storing mechanism and the wire releasing mechanism are all fixed on the working machine frame. The utility model discloses full-automatic realization is acted as go-between, is detected bump on the line body, is cut off, is wound into the coil of wire and the production process of collection, does not need artifical the intervention, and production rate is high, the finished product defective rate is low.

Description

Full-automatic winding machine

Technical Field

The utility model belongs to the technical field of the spooling equipment, especially, relate to a full-automatic winding machine, be particularly useful for the production facility of dental coil.

Background

In daily life, people use toothpicks to clean food residues remained between teeth, but the use of the toothpicks can damage gums, and the use of dental floss to clean teeth becomes a new trend.

The existing winding machine for producing the dental coil has the following defects:

1. the feeding mechanism of the existing winding machine does not have the function of quickly locking the wire end, and the cut wire sections have long and short lengths, so that the uniformity of products is not facilitated, and the waste of raw materials is also caused;

2. the winding mechanism of the existing winding machine cannot reliably separate the coil quickly after winding, has great dependence on workers and influences the production efficiency of equipment;

3. the receiving agencies of current coiling machine puts into the wrapping bag through the coil that the manual work will make, because of the manual work intervenes, can't guarantee the cleanliness factor of product, and production efficiency is also not high.

In view of the current situation, those skilled in the art are actively developing new improved schemes to solve the above technical disadvantages, save cost, and improve economic benefits.

SUMMERY OF THE UTILITY MODEL

The utility model discloses the technical problem of main solution provides a full-automatic coiling machine, full-automatic realization draw line, the bump on the detection line body, cut, wound line ball and the production process of collection, do not need artifical the intervention, production rate is high, the finished product defective rate is low.

In order to solve the technical problem, the utility model discloses a technical scheme be: a full-automatic winding machine is provided with at least one group of wire storage mechanism, a wire releasing mechanism, a wire feeding and detecting mechanism, a wire pulling mechanism, a wire shearing mechanism, a wire winding and feeding mechanism, a bag placing and collecting mechanism and a control panel for controlling the work of the wire feeding and detecting mechanism, the wire pulling mechanism, the wire shearing mechanism, the wire winding and feeding mechanism and the bag placing and collecting mechanism according to the trend of a wire body; the wire feeding and detecting mechanism, the wire pulling mechanism, the wire shearing mechanism, the wire winding and feeding mechanism and the bag placing and collecting mechanism are all fixed on a working machine table, and the wire storing mechanism and the wire releasing mechanism are all fixed on a working machine frame;

the wire storage mechanism comprises a wire arrangement wheel for sleeving a coil shaft, and the wire arrangement wheel is connected with the working rack;

the pay-off mechanism comprises at least one guide post and a wire passing wheel assembly, the guide post is connected with the working rack, the wire passing wheel assembly slides up and down along the guide post, the upper end of the guide post is provided with an upper limiting piece, and the lower end of the guide post is provided with a lower limiting piece;

the wire feeding and detecting mechanism comprises a wire passing block for a wire body to pass through, a salient point detecting assembly for detecting a salient point on the wire body and a wire clamping assembly for clamping one end of the wire body, wherein the salient point detecting assembly comprises a roller group capable of moving relatively and a distance sensor for detecting the distance between the roller groups; the wire clamping assembly comprises at least one wire clamping group, a fourth air cylinder for driving the wire clamping group to open and close and a fifth air cylinder for driving the wire clamping group to be far away from and/or close to the pay-off mechanism;

the wire drawing mechanism comprises a clamping jaw, a first air cylinder for driving the clamping jaw to open and close, a second air cylinder for driving the clamping jaw to move back and forth, a fifth connecting piece and a guide strip, wherein the second air cylinder and the guide strip are fixed on the working machine table, a sliding groove matched with the guide strip is formed in the fifth connecting piece, and the fifth connecting piece is connected with the first air cylinder;

the thread trimming mechanism comprises a thread trimming knife rest provided with a blade, a thread pressing frame and a sixth air cylinder for driving the thread trimming knife rest to be close to and/or far away from the thread pressing frame, the blade is matched with a thread pressing groove of the thread pressing frame, and the thread pressing frame and the sixth air cylinder are both fixed on the working machine table;

the winding and feeding mechanism comprises a winding assembly, a pushing assembly and a feeding assembly, the winding assembly and the pushing assembly are fixed on a fixing frame, the winding assembly comprises a winding post, a limiting post and a seventh cylinder for driving the winding post to rotate, the winding post is positioned in the limiting post, a gap is formed between the winding post and the limiting post, and the seventh cylinder and the limiting post are fixed on the fixing frame; the pushing assembly comprises a pushing rod and an eighth cylinder for driving the pushing rod to move up and down, the pushing rod is located between the winding post and the limiting post, and the eighth cylinder is fixed on the fixing frame; the feeding assembly comprises a twelfth air cylinder, the twelfth air cylinder drives the fixing frame to move up and down, and the twelfth air cylinder is fixed on the working machine table;

put a bag and receive a bag mechanism including be used for placing empty wrapping bag put a bag groove, first inhale a bag subassembly, be used for placing the wrapping bag that is equipped with the coil receive a bag groove, the second inhale a bag subassembly and drive receive a bag groove with first inhale a ninth cylinder that moves about the bag subassembly, first inhale a bag subassembly with it is corresponding to put a bag groove, the second inhale a bag subassembly with it is corresponding to receive a bag groove, put a bag groove, the second inhale a bag subassembly with the ninth cylinder respectively with the work board is connected, it all through the mount pad with first inhale a bag subassembly with the work board is connected, the ninth cylinder drive is moved about the mount pad, first inhale a bag subassembly including the first sucking disc that is used for absorbing empty wrapping bag and drive first sucking disc is close to and/or keep away from put a tenth cylinder in bag groove, the second inhale a bag subassembly including the second sucking disc and the drive that is used for absorbing empty wrapping bag second sucking disc is close to and/or drive And the eleventh air cylinder is far away from the bag collecting groove, and the first sucking disc and the second sucking disc are respectively connected with a vacuum pump.

The utility model discloses a solve the further technical scheme that its technical problem adopted and be:

the wire passing wheel assembly comprises a first sliding block and a wire passing wheel, the first sliding block is sleeved with the guide post and slides up and down along the guide post, the wire passing wheel is connected with the first sliding block through a second connecting shaft, and the wire passing wheel can circumferentially rotate relative to the second connecting shaft;

the upper limiting part is an upper fixing plate, the lower limiting part is a lower fixing plate, the upper end of the guide column is connected with the upper fixing plate, the lower end of the guide column is connected with the lower fixing plate, and the lower fixing plate is connected with the working rack.

Furthermore, a third air cylinder for driving the clamping jaw to move up and down is arranged between the fifth connecting piece and the first air cylinder, the fifth connecting piece is connected with one end of the third air cylinder, and the other end of the third air cylinder is connected with the first air cylinder.

The wire passing block is provided with a wire passing groove for a wire body to pass through, a wire pressing wheel is arranged above the wire passing block, the wire passing block is fixed on the working machine table through a first connecting piece, and the wire pressing wheel is connected with the first connecting piece through a second connecting piece.

The roller group comprises an upper free roller positioned above the wire body and a lower roller positioned below the wire body, the lower roller is connected with a third connecting piece through a third connecting shaft, the lower roller can circumferentially rotate relative to the third connecting shaft, and the third connecting piece is fixed on the working machine table; the upper free roller and the distance sensor are both connected with a connecting plate, a sliding strip is arranged on a fourth connecting piece, the fourth connecting piece is fixed on the working machine table, the connecting plate is provided with a sliding pit matched with the sliding strip, and the upper free roller and the connecting plate can slide up and down along the sliding strip;

the clamping line group comprises a left clamping block positioned on the left side of the line body and a right clamping block positioned on the right side of the line body, and the fourth cylinder drives the left clamping block to be close to and/or far away from the right clamping block; the fourth cylinder with the left side clamp splice is connected, a fixed locating piece that has the slide rail on the work board, the fourth cylinder with the right side clamp splice all is fixed in a movable block, the lower surface of movable block have with slide rail assorted traveller, the fifth cylinder with the movable block is connected, the drive of fifth cylinder the movable block is followed the slide rail back-and-forth movement.

Furthermore, the upper end of the wrapping post is connected with the seventh cylinder, and at least one group of threading grooves are formed in the periphery of the wrapping post.

Furthermore, the upper end of the material pushing rod is connected with the material pushing disc, the two ends of the material pushing disc are respectively connected with the eighth cylinder, and through holes for the guide rods to penetrate through are symmetrically formed in the material pushing disc.

Furthermore, the working machine table is provided with at least one guide piece, the bottom of the mounting seat is provided with at least one guide groove, the guide groove is matched with the guide piece, and the ninth cylinder drives the bag collecting groove and the first bag collecting assembly to move left and right along the guide piece.

Further, put a bag and receive a bag mechanism still includes the pressure bag subassembly, the pressure bag subassembly is including the clamp plate, slider, gravity piece and the pull wire that are used for pushing down the wrapping bag, the clamp plate with the slider is connected, the one end of pull wire with the slider is connected, the other end of pull wire is fixed the gravity piece, the slider in slide on the work board slides.

The pressing plate comprises an upper pressing plate and a lower connecting plate, the upper pressing plate is located in the bag placing groove and/or the bag collecting groove and perpendicular to the bag placing groove and/or the bag collecting groove, a first guide groove is formed in the bottom of the bag placing groove, a second guide groove is formed in the bottom of the bag collecting groove, and the lower connecting plate penetrates through the first guide groove and/or the second guide groove and is fixed with the sliding block.

The utility model has the advantages that: the full-automatic winding machine of the utility model can realize the process from wire inlet to winding automatically, does not need manual intervention during working, and has high production rate and low defective rate of finished products; the concrete embodiment is as follows:

1. the wire feeding and detecting mechanism of the utility model comprises a wire passing block for the wire to pass through, a salient point detecting component for detecting the salient point on the wire and a wire clamping component for clamping one end of the wire, the wire passes through the wire passing groove of the wire passing block and then passes through an upper free wheel and a lower roller, when the salient point on the wire body is positioned between the upper free wheel and the lower roller, the upper free wheel can be slightly lifted upwards, so that the distance between the upper free wheel and the lower roller is changed, after the distance sensor senses the change, the signal is transmitted to a control panel, the control panel firstly controls a fourth cylinder to clamp the left clamping block and the right clamping block tightly, the conveying of the wire body is suspended, then controls a sixth cylinder to enable the wire cutting knife rest to be close to the wire pressing frame, the wire body with the wire body salient point is cut off by a blade, and after the wire body with the wire body salient point is cut off, the wire body with the wire body salient point is conveyed to a downstream process by a fifth air cylinder, so that the process is repeated; the wiring, line detecting and line cutting integrated device is reasonable in design and capable of working repeatedly in a circulating mode, waste of materials is avoided, the running period of equipment is saved, and working efficiency is improved;

2. the utility model discloses a wire winding feeding mechanism includes wire winding subassembly, pushes away material subassembly and feeding subassembly, after the line body that has the bump passes the threading groove of wrapping post, seventh cylinder drive wrapping post is rotatory, make the line body wound coil and lie in between wrapping post and the spacing post, and then eighth cylinder drive ejector ram downstream, thereby make coil and wrapping post break away from, meanwhile, twelfth cylinder drive wire winding subassembly and push away material subassembly whole downstream, be convenient for the coil to fall into the packaging bag below the ejector ram, this mechanism collects wire winding, pushes away material and pay-off in an organic whole, simple structure, compactness, job stabilization nature is high;

3. the bag placing and collecting mechanism of the utility model comprises a bag placing groove for placing empty packaging bags, a first bag absorbing component, a bag collecting groove for placing packaging bags with coils, a second bag absorbing component and a ninth cylinder for driving the bag absorbing groove and the first bag absorbing component to move left and right, the tenth cylinder drives a first sucker to be close to the bag placing groove and absorb an empty packaging bag, then the ninth cylinder drives the first sucker and the bag collecting groove to move left so that the first sucker is opposite to the second sucker, the tenth cylinder drives the second sucker to be close to the first sucker and absorb the other side of the empty packaging bag, the bag mouth of the empty packaging bag is opened so that the coils fall into the bag mouth, then the ninth cylinder drives the first sucker and the bag collecting groove to move right so that the second sucker is opposite to the bag collecting groove, the tenth cylinder drives the second sucker with packaging bags to be close to the bag collecting groove and push the packaging bags into the bag collecting groove, the whole process does not need to manually take and collect the bags, improves the cleanliness of products, and has high automation degree.

Drawings

FIG. 1 is one of the schematic diagrams of the structure of the apparatus of the present invention;

FIG. 2 is an enlarged view of portion A of FIG. 1;

FIG. 3 is a second schematic view of the apparatus of the present invention;

FIG. 4 is a schematic structural view of the thread feeding and detecting mechanism and the thread cutting mechanism of the present invention;

FIG. 5 is an enlarged view of portion B of FIG. 4;

FIG. 6 is an enlarged view of section D of FIG. 4;

FIG. 7 is a second schematic structural view of the thread feeding and detecting mechanism and the thread cutting mechanism of the present invention;

FIG. 8 is an enlarged view of section C of FIG. 7;

fig. 9 is one of the structural schematic diagrams of the winding and feeding mechanism of the present invention;

fig. 10 is a second schematic structural view of the winding and feeding mechanism of the present invention;

FIG. 11 is an enlarged view of section E of FIG. 10;

fig. 12 is a schematic view of a partial structure of the winding and feeding mechanism of the present invention;

FIG. 13 is an enlarged view of section F of FIG. 12;

fig. 14 is a schematic structural view of the wire pulling mechanism of the present invention;

FIG. 15 is a schematic structural view of the bag placing and collecting mechanism of the present invention;

FIG. 16 is an enlarged view of portion G of FIG. 15;

FIG. 17 is a second schematic structural view of the bag releasing and collecting mechanism of the present invention;

FIG. 18 is a schematic structural view of the bag slot of the present invention;

the parts in the drawings are marked as follows:

the wire storage mechanism 100, the wire arranging wheel 101, the first connecting shaft 102, the wire releasing mechanism 200, the guide post 201, the wire passing wheel assembly 202, the first sliding block 2021, the wire passing wheel 2022, the upper limiting piece 203, the lower limiting piece 204, the second connecting shaft 205, the wire feeding and detecting mechanism 300, the wire passing block 301, the wire passing groove 3011, the distance sensor 302, the fourth cylinder 303, the fifth cylinder 304, the wire pressing wheel 305, the upper free roller 306, the lower roller 307, the third connecting shaft 308, the connecting plate 309, the sliding strip 310, the elastic supporting piece 311, the left clamping block 312, the right clamping block 313, the positioning block 314, the movable block 315, the first connecting piece 316, the second connecting piece 317, the third connecting piece 318, the limiting block 319, the fourth connecting piece 320, the wire pulling mechanism 400, the clamping jaw 401, the first cylinder 402, the second cylinder 403, the fifth connecting piece 404, the guide bar 405, the sliding groove 406, the third cylinder 407, the buffer 408, the buffer gasket 409, the wire cutting mechanism 500, the wire, The thread cutting machine comprises a thread cutting knife rest 501, a thread pressing frame 502, a sixth air cylinder 503, a blade 504, a thread winding and feeding mechanism 600, a thread winding column 601, a threading groove 6011, a limiting column 602, a seventh air cylinder 603, a pushing rod 604, an eighth air cylinder 605, a pushing disc 606, a guide rod 608, a fixing frame 609, a pushing tongue 610, a guide plate 611, a twelfth air cylinder 612, a bag placing and receiving mechanism 700, a bag placing groove 701, a first bag absorbing component 702, a first bag absorbing component 7021, a tenth air cylinder 7022, a bag receiving groove 703, a second bag absorbing component 704, a second suction disk 7041, an eleventh air cylinder 7042, a ninth air cylinder 705, a mounting seat 706, a guide member 707, a pressing plate 708, an upper pressing plate 7081, a lower connecting plate 7082, a sliding block 709, a gravity block 710, a traction thread 711, a slideway 712, a first guide groove 713, a control panel 800, a working machine table 1, a working machine frame 2, a safety cover 3, a universal wheel.

Detailed Description

The following detailed description of the preferred embodiments of the present invention will be provided in conjunction with the accompanying drawings, so as to enable those skilled in the art to more easily understand the advantages and features of the present invention, and thereby define the scope of the invention more clearly and clearly.

Example (b): a full-automatic winding machine is provided with at least one group of wire storage mechanisms 100, a wire releasing mechanism 200, a wire feeding and detecting mechanism 300, a wire pulling mechanism 400, a wire shearing mechanism 500, a winding and feeding mechanism 600, a bag placing and collecting mechanism 700 and a control panel 800 for controlling the work of the wire feeding and detecting mechanism, the wire pulling mechanism, the wire shearing mechanism, the winding and feeding mechanism and the bag placing and collecting mechanism according to the trend of a wire body as shown in figures 1-18; the wire feeding and detecting mechanism, the wire pulling mechanism, the wire shearing mechanism, the wire winding and feeding mechanism and the bag placing and collecting mechanism are all fixed on a working machine table 1, and the wire storing mechanism and the wire releasing mechanism are all fixed on a working machine frame 2;

the wire storage mechanism comprises a wire arrangement wheel 101 for sleeving a coil shaft, and the wire arrangement wheel is connected with the working rack;

the pay-off mechanism comprises at least one guide post 201 connected with the working rack and a wire passing wheel assembly 202, the wire passing wheel assembly slides up and down along the guide post, the upper end of the guide post is provided with an upper limiting piece 203, and the lower end of the guide post is provided with a lower limiting piece 204;

the wire feeding and detecting mechanism comprises a wire passing block 301 for a wire body to pass through, a salient point detecting assembly for detecting a salient point on the wire body and a wire clamping assembly for clamping one end of the wire body, wherein the salient point detecting assembly comprises a roller group capable of moving relatively and a distance sensor 302 for detecting the distance between the roller groups; the wire clamping assembly comprises at least one group of wire clamping groups, a fourth air cylinder 303 for driving the wire clamping groups to open and close, and a fifth air cylinder 304 for driving the wire clamping groups to be far away from and/or close to the pay-off mechanism;

the wire drawing mechanism comprises a clamping jaw 401, a first air cylinder 402 for driving the clamping jaw to open and close, a second air cylinder 403 for driving the clamping jaw to move back and forth, a fifth connecting piece 404 and a guide strip 405, wherein the second air cylinder and the guide strip are both fixed on the working machine table, a sliding groove 406 matched with the guide strip is arranged on the fifth connecting piece, and the fifth connecting piece is connected with the first air cylinder;

the trimming mechanism comprises a trimming knife rest 501 provided with a blade 504, a wire pressing frame 502 and a sixth air cylinder 503 for driving the trimming knife rest to be close to and/or far away from the wire pressing frame, the blade is matched with a wire pressing groove 505 of the wire pressing frame, and the wire pressing frame and the sixth air cylinder are both fixed on the working machine table;

the winding and feeding mechanism comprises a winding assembly, a pushing assembly and a feeding assembly, the winding assembly and the pushing assembly are fixed on a fixing frame 609, the winding assembly comprises a winding post 601, a limiting post 602 and a seventh cylinder 603 for driving the winding post to rotate, the winding post is positioned in the limiting post, a gap is formed between the winding post and the limiting post, the winding post is used for rotating a wire body to form a coil with a certain thickness, and the seventh cylinder and the limiting post are fixed on the fixing frame; the pushing assembly comprises a pushing rod 604 and an eighth cylinder 605 for driving the pushing rod to move up and down, the pushing rod is positioned between the winding post and the limiting post, and the eighth cylinder is fixed on the fixing frame; the feeding assembly comprises a twelfth air cylinder 612, the twelfth air cylinder drives the fixing frame to move up and down, and the twelfth air cylinder is fixed on the working machine table;

the bag placing and receiving mechanism comprises a bag placing groove 701 for placing empty packaging bags, a first bag absorbing assembly 702, a bag receiving groove 703 for placing packaging bags with coils, a second bag absorbing assembly 704 and a ninth cylinder 705 for driving the bag receiving groove and the first bag absorbing assembly to move left and right, the first bag absorbing assembly corresponds to the bag placing groove, the second bag absorbing assembly corresponds to the bag receiving groove, the bag placing groove, the second bag absorbing assembly and the ninth cylinder are respectively connected with the working machine table, the bag receiving groove and the first bag absorbing assembly are both connected with the working machine table through a mounting seat 706, the ninth cylinder drives the mounting seat to move left and right, the first bag absorbing assembly comprises a first absorbing disc 7021 for absorbing the empty packaging bags and a tenth cylinder 7022 for driving the first absorbing disc to be close to and/or far away from the bag placing groove, the second is inhaled the bag subassembly and is included the second sucking disc 7041 and the drive that is used for absorbing empty wrapping bag the second sucking disc is close to and/or is kept away from receive the eleventh cylinder 7042 in bag groove, first sucking disc with the second sucking disc is connected with the vacuum pump respectively.

The wire passing wheel assembly comprises a first sliding block 2021 and a wire passing wheel 2022, the first sliding block is sleeved with the guide post and slides up and down along the guide post, the wire passing wheel is connected with the first sliding block through a second connecting shaft 205, and the wire passing wheel can circumferentially rotate relative to the second connecting shaft;

the upper limiting part is an upper fixing plate, the lower limiting part is a lower fixing plate, the upper end of the guide column is connected with the upper fixing plate, the lower end of the guide column is connected with the lower fixing plate, and the lower fixing plate is connected with the working rack. In this embodiment, the guide post has two, two the guide post does benefit to the stability that improves the slider and slided from top to bottom.

The wire arranging wheel is connected with the working rack through a first connecting shaft 102, and the wire arranging wheel can rotate circumferentially relative to the first connecting shaft.

And a third air cylinder 407 for driving the clamping jaw to move up and down is arranged between the fifth connecting piece and the first air cylinder, the fifth connecting piece is connected with one end of the third air cylinder, and the other end of the third air cylinder is connected with the first air cylinder.

A buffer 408 is fixed at the front end of the first cylinder and the rear end of the first cylinder respectively, and buffer pads 409 are arranged at two ends of the fifth connecting piece.

The wire passing block is provided with a wire passing groove 3011 for a wire body to pass through, a wire pressing wheel 305 is arranged above the wire passing block, the wire passing block is fixed on the working machine table through a first connecting piece 316, and the wire pressing wheel is connected with the first connecting piece through a second connecting piece 317; the wire pressing wheel enables the wire body to be kept in the wire passing groove to pass through.

The roller group comprises an upper free roller 306 positioned above the wire body and a lower roller 307 positioned below the wire body, the lower roller is connected with a third connecting piece 318 through a third connecting shaft 308, the lower roller can circumferentially rotate relative to the third connecting shaft, and the third connecting piece is fixed on the working machine table.

The third connecting piece is further symmetrically fixed with limiting blocks 319, the lower roller is located between the two limiting blocks, the limiting blocks are provided with cambered surfaces matched with the lower roller, and the two limiting blocks are used for improving the stability of the lower roller during rotation, so that the accuracy of detecting the distance between the upper free wheel and the lower roller is improved.

The upper free roller and the distance sensor are connected with a connecting plate 309, a sliding strip 310 is arranged on a fourth connecting piece 320, the fourth connecting piece is fixed on the working machine table, the connecting plate is provided with a sliding pit matched with the sliding strip, and the upper free roller and the connecting plate can slide up and down along the sliding strip.

The connecting plate is characterized by further comprising an elastic supporting piece 311, the upper end of the elastic supporting piece is connected with the connecting plate, the lower end of the elastic supporting piece is connected with the fourth connecting piece, and the elastic supporting piece plays a role in buffering when the connecting block slides downwards.

The wire clamping group comprises a left clamping block 312 positioned on the left side of the wire body and a right clamping block 313 positioned on the right side of the wire body, the fourth cylinder drives the left clamping block to be close to and/or far away from the right clamping block, and two wire clamping groups are arranged in the embodiment.

The fourth cylinder with the left side clamp splice is connected, a fixed locating piece 314 that has the slide rail on the work board, the fourth cylinder with the right side clamp splice all is fixed in a movable block 315, the lower surface of movable block have with slide rail assorted traveller, the fifth cylinder with the movable block is connected, the drive of fifth cylinder the movable block is followed the slide rail back-and-forth movement.

And a wiring groove 5 is arranged between the wire shearing mechanism and the wire clamping group and is fixed on the working machine table.

The upper end of wrapping post with the seventh cylinder is connected, the periphery of wrapping post is equipped with at least a set of threading groove 6011, and in this embodiment, the periphery of wrapping post is equipped with two sets of threading grooves, and two sets of threading grooves become the cross and distribute, and two sets of threading grooves can improve wire-wound efficiency.

The upper end of the pushing rod is connected with the pushing disc 606, the two ends of the pushing disc are respectively connected with the eighth cylinder, and through holes for the guide rods 608 to pass through are symmetrically formed in the pushing disc, so that the pushing disc can move up and down along the guide rods.

The lower end of the material pushing rod is provided with a material pushing tongue 610, the width of the material pushing tongue is larger than the outer diameter of the winding post, and the width of the material pushing tongue is smaller than the inner diameter of the limiting post.

The thickness of the material pushing tongue is matched with the notch of the threading groove.

The middle part of the lower end of the material pushing tongue extends downwards to form a guide plate 611. The guide plate is rectangular, semicircular and the like, and the guide plate is convenient for the coil to be pushed into the bag by the pushing tongue.

The working machine table is provided with at least one guide member 707, the bottom of the mounting seat is provided with at least one guide groove, the guide groove is matched with the guide member, and the ninth cylinder drives the bag collecting groove and the first bag collecting component to move left and right along the guide member. In this embodiment, two guides have on the work board, the bottom of mount pad has two guide grooves, guide groove with the guide phase-match.

The bag placing and collecting mechanism further comprises a bag pressing component, the bag pressing component comprises a pressing plate 708, a sliding block 709, a gravity block 710 and a traction wire 711, the pressing plate is used for pressing the packaging bag, the pressing plate is connected with the sliding block, one end of the traction wire is connected with the sliding block, the other end of the traction wire is fixed with the gravity block, and the sliding block slides in a slide 712 on the working machine table.

The pressing plate comprises an upper pressing plate 7081 and a lower connecting plate 7082, the upper pressing plate is located in the bag placing groove and/or the bag collecting groove and perpendicular to the bag placing groove and/or the bag collecting groove, a first guide groove 713 is formed in the bottom of the bag placing groove, a second guide groove is formed in the bottom of the bag collecting groove, and the lower connecting plate penetrates through the first guide groove and/or the second guide groove and is fixed with the sliding block.

The width of the upper pressing plate is matched with that of the bag placing groove and/or the bag collecting groove, and the width of the lower connecting plate is matched with that of the first guide groove and/or the second guide groove.

The second cylinder and the ninth cylinder are rodless cylinders, and the third cylinder is a sliding table cylinder.

The wire feeding and detecting mechanism, the wire pulling mechanism, the wire shearing mechanism, the wire winding and feeding mechanism and the bag placing and collecting mechanism are all fixed in a safety cover 3, and the control panel is located outside the safety cover.

Universal wheels 4 are respectively installed below the working rack and the working machine table, so that the equipment can be conveniently moved to a designated position.

The working principle of the utility model is as follows:

one end of the wire body with the salient points passes through the wire arranging wheel and the wire passing wheel, is clamped by the clamping jaw and is conveyed to a downstream process under the action of the second cylinder; the wire body passes through the upper free wheel and the lower roller after passing through the wire passing groove of the wire passing block, when a salient point on the wire body is positioned between the upper free wheel and the lower roller, the upper free wheel can be slightly lifted upwards to cause the change of the distance between the upper free wheel and the lower roller, after the distance sensor senses the change, a signal is transmitted to the control panel, the control panel firstly controls the fourth cylinder to clamp the left clamping block and the right clamping block tightly, the conveying of the wire body is suspended, then controls the sixth cylinder to enable the wire shearing tool rest to be close to the wire pressing frame, cuts the wire body with a wire body salient point through the blade, and after the cutting, the fifth cylinder conveys the wire body with the wire body salient point to a downstream process; after the wire body with the salient points passes through the threading groove of the winding post, the seventh cylinder drives the winding post to rotate, so that the wire body is wound into a coil and is positioned between the winding post and the limiting post, the eighth cylinder drives the pushing rod to move downwards, so that the coil is separated from the winding post, and meanwhile, the twelfth cylinder drives the winding assembly and the pushing assembly to move downwards integrally, so that the coil can fall into a packaging bag below the pushing rod conveniently; the tenth cylinder drives the first sucker to be close to the bag placing groove and adsorb an empty packaging bag, then the ninth cylinder drives the first sucker and the bag collecting groove to move leftwards, the first sucker is opposite to the second sucker, the tenth cylinder drives the second sucker to be close to the first sucker and adsorb the other side of the empty packaging bag, a bag opening of the empty packaging bag is opened, a coil of the empty packaging bag is convenient to fall into the bag opening, then the ninth cylinder drives the first sucker and the bag collecting groove to move rightwards, the second sucker is opposite to the bag collecting groove, and the tenth cylinder drives the second sucker with the packaging bag to be close to the bag collecting groove and push the packaging bag into the bag collecting groove.

The above only is the embodiment of the present invention, not limiting the scope of the present invention, all the equivalent structure changes made in the specification and the attached drawings or directly or indirectly applied to other related technical fields are included in the same principle as the present invention.

Claims (10)

1. The utility model provides a full-automatic coil winding machine which characterized in that: the device is characterized by at least comprising a group of wire storage mechanisms (100), a wire releasing mechanism (200), a wire feeding and detecting mechanism (300), a wire pulling mechanism (400), a wire shearing mechanism (500), a wire winding and feeding mechanism (600), a bag placing and collecting mechanism (700) and a control panel (800) for controlling the work of the wire feeding and detecting mechanism, the wire pulling mechanism, the wire shearing mechanism, the wire winding and feeding mechanism and the bag placing and collecting mechanism according to the trend of a wire body; the wire feeding and detecting mechanism, the wire pulling mechanism, the wire shearing mechanism, the wire winding and feeding mechanism and the bag placing and collecting mechanism are all fixed on a working machine table (1), and the wire storing mechanism and the wire releasing mechanism are all fixed on a working machine frame (2);

the wire storage mechanism comprises a wire arrangement wheel (101) for sleeving a coil shaft, and the wire arrangement wheel is connected with the working rack;

the paying-off mechanism comprises at least one guide post (201) connected with the working rack and a wire passing wheel assembly (202), the wire passing wheel assembly slides up and down along the guide post, the upper end of the guide post is provided with an upper limiting piece (203), and the lower end of the guide post is provided with a lower limiting piece (204);

the wire feeding and detecting mechanism comprises a wire passing block (301) for a wire body to pass through, a salient point detecting assembly for detecting a salient point on the wire body and a wire clamping assembly for clamping one end of the wire body, wherein the salient point detecting assembly comprises a roller group capable of moving relatively and a distance sensor (302) for detecting the distance between the roller groups; the wire clamping assembly comprises at least one wire clamping group, a fourth air cylinder (303) for driving the wire clamping group to open and close, and a fifth air cylinder (304) for driving the wire clamping group to be far away from and/or close to the pay-off mechanism;

the wire drawing mechanism comprises a clamping jaw (401), a first air cylinder (402) for driving the clamping jaw to open and close, a second air cylinder (403) for driving the clamping jaw to move back and forth, a fifth connecting piece (404) and a guide strip (405), wherein the second air cylinder and the guide strip are both fixed on the working machine table, a sliding groove (406) matched with the guide strip is formed in the fifth connecting piece, and the fifth connecting piece is connected with the first air cylinder;

the trimming mechanism comprises a trimming knife rest (501) provided with a blade (504), a wire pressing frame (502) and a sixth air cylinder (503) driving the trimming knife rest to be close to and/or far away from the wire pressing frame, the blade is matched with a wire pressing groove (505) of the wire pressing frame, and the wire pressing frame and the sixth air cylinder are both fixed on the working machine table;

the winding and feeding mechanism comprises a winding component, a pushing component and a feeding component, wherein the winding component and the pushing component are fixed on a fixing frame (609), the winding component comprises a winding post (601), a limiting post (602) and a seventh cylinder (603) for driving the winding post to rotate, the winding post is positioned in the limiting post, a gap is formed between the winding post and the limiting post, and the seventh cylinder and the limiting post are fixed on the fixing frame; the pushing assembly comprises a pushing rod (604) and an eighth cylinder (605) for driving the pushing rod to move up and down, the pushing rod is located between the winding post and the limiting post, and the eighth cylinder is fixed on the fixing frame; the feeding assembly comprises a twelfth air cylinder (612), the twelfth air cylinder drives the fixing frame to move up and down, and the twelfth air cylinder is fixed on the working machine table;

the bag placing and collecting mechanism comprises a bag placing groove (701) for placing empty packaging bags, a first bag absorbing assembly (702), a bag collecting groove (703) for placing packaging bags with coils, a second bag absorbing assembly (704) and a ninth cylinder (705) for driving the bag receiving groove and the first bag absorbing assembly to move left and right, the first bag absorbing assembly corresponds to the bag placing groove, the second bag absorbing assembly corresponds to the bag collecting groove, the bag placing groove, the second bag absorbing assembly and the ninth cylinder are respectively connected with the working machine table, the bag receiving groove and the first bag absorbing assembly are both connected with the working machine table through a mounting seat (706), the ninth cylinder drives the mounting seat to move left and right, the first bag absorbing assembly comprises a first suction disc (7021) for absorbing the empty packaging bags and a tenth cylinder (7022) for driving the first suction disc to be close to and/or far away from the bag placing groove, the second is inhaled the bag subassembly and is included second sucking disc (7041) and the drive that is used for absorbing empty wrapping bag the second sucking disc is close to and/or is kept away from receive the eleventh cylinder (7042) in bag groove, first sucking disc with the second sucking disc is connected with the vacuum pump respectively.

2. The full-automatic winding machine according to claim 1, characterized in that: the wire passing wheel assembly comprises a first sliding block (2021) and a wire passing wheel (2022), the first sliding block is sleeved with the guide post and slides up and down along the guide post, the wire passing wheel is connected with the first sliding block through a second connecting shaft (205), and the wire passing wheel can circumferentially rotate relative to the second connecting shaft;

the upper limiting part is an upper fixing plate, the lower limiting part is a lower fixing plate, the upper end of the guide column is connected with the upper fixing plate, the lower end of the guide column is connected with the lower fixing plate, and the lower fixing plate is connected with the working rack.

3. The full-automatic winding machine according to claim 1, characterized in that: and a third air cylinder (407) for driving the clamping jaw to move up and down is arranged between the fifth connecting piece and the first air cylinder, the fifth connecting piece is connected with one end of the third air cylinder, and the other end of the third air cylinder is connected with the first air cylinder.

4. The full-automatic winding machine according to claim 1, characterized in that: the wire passing block is provided with a wire passing groove (3011) for a wire body to pass through, a wire pressing wheel (305) is arranged above the wire passing block, the wire passing block is fixed on the working machine table through a first connecting piece (316), and the wire pressing wheel is connected with the first connecting piece through a second connecting piece (317).

5. The full-automatic winding machine according to claim 1, characterized in that: the roller group comprises an upper free roller (306) positioned above the wire body and a lower roller (307) positioned below the wire body, the lower roller is connected with a third connecting piece (318) through a third connecting shaft (308), the lower roller can circumferentially rotate relative to the third connecting shaft, and the third connecting piece is fixed on the working machine table;

the upper free roller and the distance sensor are both connected with a connecting plate (309), a sliding strip (310) is arranged on a fourth connecting piece (320), the fourth connecting piece is fixed on the working machine table, the connecting plate is provided with a sliding pit matched with the sliding strip, and the upper free roller and the connecting plate can both slide up and down along the sliding strip;

the wire clamping group comprises a left clamping block (312) positioned on the left side of the wire body and a right clamping block (313) positioned on the right side of the wire body, the fourth cylinder drives the left clamping block to be close to and/or far away from the right clamping block, the fourth cylinder is connected with the left clamping block, a positioning block (314) with a sliding rail is fixed on the working machine table, the fourth cylinder and the right clamping block are both fixed on a movable block (315), a sliding column matched with the sliding rail is arranged on the lower surface of the movable block, the fifth cylinder is connected with the movable block, and the fifth cylinder drives the movable block to move back and forth along the sliding rail.

6. The full-automatic winding machine according to claim 1, characterized in that: the upper end of wrapping post with the seventh cylinder is connected, the periphery of wrapping post is equipped with at least one group threading groove (6011).

7. The full-automatic winding machine according to claim 1, characterized in that: the upper end of the material pushing rod is connected with a material pushing disc (606), the two ends of the material pushing disc are respectively connected with the eighth cylinder, and through holes for the guide rods (608) to penetrate through are symmetrically formed in the material pushing disc.

8. The full-automatic winding machine according to claim 1, characterized in that: the working machine table is provided with at least one guide piece (707), the bottom of the mounting seat is provided with at least one guide groove, the guide groove is matched with the guide piece, and the ninth cylinder drives the bag collecting groove and the first bag collecting component to move left and right along the guide piece.

9. The full-automatic winding machine according to claim 1, characterized in that: put a bag and receive a bag mechanism still includes the pressure bag subassembly, press the bag subassembly including clamp plate (708), slider (709), gravity piece (710) and the pull wire (711) that are used for pushing down the wrapping bag, the clamp plate with the slider is connected, the one end of pull wire with the slider is connected, the other end of pull wire is fixed the gravity piece, the slider in slide (712) on the work board slide.

10. The full-automatic winding machine according to claim 9, characterized in that: the pressing plate comprises an upper pressing plate (7081) and a lower connecting plate (7082), the upper pressing plate is located in the bag placing groove and/or the bag collecting groove and perpendicular to the bag placing groove and/or the bag collecting groove, a first guide groove (713) is formed in the bottom of the bag placing groove, a second guide groove is formed in the bottom of the bag collecting groove, and the lower connecting plate penetrates through the first guide groove and/or the second guide groove and is fixed with the sliding block.

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